Rear Wheel/Suspension - Honda XL200 2001 Shop Manual

XL2 0 0
SERVICE INFORMATION
TROUBLESHOOTING
REAR WHEEL
REAR BRAKE
SERVICE INFORMATION
GENERAL
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• A contaminated brake drum or shoe reduces stopping power. Discard contaminated shoes and clean a contaminated
drum with a high quality brake degreasing agent.
• Inhaled asbestos fibers have been found to cause respiratory disease and cancer. Never use an air hose or dry brush to
clean brake assemblies.
• The rear shock absorber contains nitrogen gas under hight pressure.
• Do not allow fire or heat near the shock absorber.
• Before disposal of the shock absorber, release nitrogen.
– A work stand or box is required to support the motorcycle.
– Use genuine Honda bolts for the rear suspension linkage and shock absorber pivot and mounting; ordinary bolts lack
adequate strength for these applications. Also take not of the installation direction of these bolts since they must be installed
correctly.
– Do not disassemble the shock absorber.
SPECIFICATIONS
ITEM
Axle shaft runout
Rim runout Radial
Axial
Brake drum I.D.
Brake lining thickness
TORQUE VALUES
Rear axle nut
Spoke nipple
Swingarm pivot nut
Rear shock absorber upper mounting bolt
Rear shock absorber lower mounting bolt
Shock arm mounting bolt (Frame side)
Shock link mounting bolt (Shock arm side)
Shock link mounting bolt (Swingarm side)
12–1 REAR BRAKE PEDAL
12–2 SHOCK ABSORBERS
12–3 SHOCK LINKAGE
12–7 SWINGARM
STANDARD
110,0 (4.33)
4,0 (0.16)
90 N.m (9,0 kg.m, 64 ft-lb)
3,5 N.m (0,35 kg.m, 2.5 ft-lb)
90 N.m (9,0 kg.m, 64 ft-lb)
45 N.m (4,5 kg.m, 32 ft-lb)
45 N.m (4,5 kg.m, 32 ft-lb)
45 N.m (4,5 kg.m, 32 ft-lb)
45 N.m (4,5 kg.m, 32 ft-lb)
45 N.m (4,5 kg.m, 32 ft-lb)
12.
REAR WHEEL/
SERVICE LIMIT
— 0.2 (0.008)
— 2.0 (0.08)
— 2.0 (0.08)
111.0 (4.37)
2.0 (0.08)
SUSPENSION
12–10
12–11
12–13
12–15
UNIT. mm (in)
12
1 2 –1