Honda XL200 2001 Shop Manual page 162

FRONT WHEEL/SUSPENSION/STEERING
Hold the fork slider in a vise with piece of woods or shop towel.
Tighten the fork socket bolt to the specified torque.
TORQUE: 21 N.m (2,1 kg.m, 15 ft-lb)
NOTE
It the socket bolt turn together with the fork piston, temporarily
install the fork spring and fork bolt.
Place the slider bushing over the fork tube until it rests on the
slider.
Using the fork seal driver, drive the bushing into place. Install the
back-up ring and drive the oil seal using the fork seal driver.
TOOLS
Oil seal driver body
Oil seal driver attachmet
Install the oil seal stop ring into the groove of the fork slider.
Install the dust seal.
Compress the fork spring fully and pour in the specified amount
of fork fluid.
Oil capacity: 384 cc
Pump the fork tube slowly several times to stabilize the fork oil
level.
Compress the fork all the way and measure the oil level from the
top of the tube.
Oil level: 139 mm (5.47 in)
1 1 -1 6
OIL SEAL DRIVER
STOP RING
DUST SEAL
XL2 0 0
ATTACHMENT
STOP RING
DUST SEAL
SLIDER BUSHING