Carburetor Removal; Carburetor Disassembly - Honda XL200 2001 Shop Manual

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CARBURETOR
REMOVAL
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• Gasoline is extremely flammable and is explosive under
certain condition. Work in a well ventilated area. Do not
smoke or allow flames or sparks in the work area or where
gasoline is stored.
• Wipe up spilled gasoline at once.
Remove the both side covers, seat and fuel tank.
Remove the bolts and fuel tank support bracket.
Loosen the drain screw and drain the fuel into an approved
gasoline container.
Loosen the cable lock nuts and remove the throttle cable from
the throttle drum.
Loosen the cable clamp screw and disconnect the choke cable.
Loosen the carburetor insulator band and connecting tube band
screws, then remove the carburetor upward.
DISASSEMBLY
Remove the three screws and the accelerator diaphragm cover.
Remove the diaphragm spring and diaphragm.
BOLTS
SUPPORT BRACKET
THROTTLE CABLE
CHOKE CABLE
SCREW
DIAPHRAGM COVER
FUEL SYSTEM
LOCK NUT
SCREW
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