Honda XL200 2001 Shop Manual page 9

XL2 0 0
FRAME
Engine removal/installation:
Engine hanger bolt
Front wheel/suspension/steering:
Front axle nut
Brake disc mounting bolt
Steering stem nut
Fork cap
Fork socket bolt
Handlebar holder bolt
Handlebar holder mounting bolt
Top bridge pinch bolt
Bottom bridge pinch bolt
Rear wheel/suspension
Rear axle nut
Swingarm pivot nut
Rear shock absorber upper mounting bolt
Rear shock absorber lower mounting bolt
Shock arm mounting bolt (Frame side)
Shock link mounting bolt (Shock arm side)
Shock link mounting bolt (Swingarm side)
Brake system:
Brake hose oil bolt
Front brake caliper mounting bolt
Other fasterners:
Side stand pivot bolt
Muffler mounting bolt (Front)
Muffler mounting bolt (Rear)
Muffler band clamp bolt
Exhaust pipe joint nut
Gearshift pedal pinch bolt
Ignition switch mounting bolt
Rear brake pedal pinch bolt
Torque specifications listed above are for the most important tightening points. If a specifications is not listed, follow the
standards on next page.
Item
(Front: 8 mm)
(Front: 10 mm)
(Upper: 8 mm)
(Upper: 10 mm)
(Lower: 10 mm)
GENERAL INFORMATION
Qty. Thread
Dia. (mm)
1 8
1 10
3 8
1 10
1 10
1 12
4 6
1 24
2 33
2 8
4 8
2 8
4 8
4 8
1 16
1 14
1 10
1 10
1 10
1 10
1 10
2 10
2 8
1 10
1 8
1 10
1 8
2 7
1 6
2 8
1 8
Torque
N.m kg.m (ft-lb)
28 2,8 (20)
61 6,1 (43)
28 2,8 (20)
61 6,1 (43)
61 6,1 (43)
60 6,0 (43)
20 2,0 (14)
105 10,5 (75)
23 2,3 (16)
21 2,1 (15)
27 2,7 (20)
26 2,6 (19)
21 2,1 (15)
33 3,3 (23)
90 9,0 (64)
90 9,0 (64)
45 4,5 (32)
45 4,5 (32)
45 4,5 (32)
45 4,5 (32)
45 4,5 (32)
35 3,5 (25)
31 3,1 (22)
31 3,1 (22)
28 2,8 (20)
61 6,1 (43)
18 1,8 (13)
10 1,0 (7)
12 1,2 (9)
28 2,8 (20)
28 2,8 (20)
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