JLG 1850SJ Service And Maintenance Manual page 272

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SECTION 5 - BASIC HYDRAULIC INFORMATION & HYDRAULIC SCHEMATICS
Assembly Instructions for O-Ring Boss (ORB)
Fittings
1. Inspect components to ensure that male and female
port threads are free of rust, splits, dirt, foreign matter, or
burrs.
2. Ensure proper O-ring is installed. If O-ring is missing
install per O-ring Installation (Replacement).
CARE TO BE TAKEN WHEN LUBRICATING O-RING. AVOID ADDING OIL TO
THE THREADED CONNECTION OF THE FITTING. THE LUBRICATION WOULD
CAUSE INCREASED CLAMPING FORCE AND CAUSE FITTING DAMAGE.
3. Pre-lubricate the O-ring with Hydraulic Oil.
4. For Non-Adjustable and Plugs, thread the fitting by
hand until contact.
5. For Adjustable fittings, refer to Adjustable Stud End
Assembly for proper assembly.
5-20
6. Torque the fitting or nut to value listed in Table 5-12 thru
Table 5-17 while using the Double Wrench Method.
a. The table headings identify the straight thread O-
ring port and the type on the other side of the fit-
ting. The torque will be applied to the straight
thread O-ring port.
b. Torque values provided in Table 5-12 thru Table 5-17
are segregated based on the material configuration
of the connection. 'ALUMINUM/BRASS FITTINGS OR
ALUMINUM/BRASS MATING COMPONENTS' indi-
cate either the following material configurations:
• STEEL fittings with ALUMINUM or BRASS mating compo-
nents
• ALUMINUM or BRASS fittings with STEEL mating compo-
nents
• ALUMINUM or BRASS fittings with ALUMINUM or BRASS
mating components.
7. Inspect to ensure the O-ring is not pinched and the
washer is seated flat on the counter bore of the port.
3121619

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