JLG 1200SJP Manuals

Manuals and User Guides for JLG 1200SJP. We have 6 JLG 1200SJP manuals available for free PDF download: Service Maintenance Manual, Service And Maintenance Manual, Operation And Safety Manual, Quick Reference

JLG 1200SJP Service Maintenance Manual (554 pages)

Brand: JLG | Category: Boom Lifts | Size: 42.74 MB

Section No. Title Page no . Section a - Introduction - Maintenance Safety Precautions

5
- General
  3
- Bhydraulic System Safety
  3
- Maintenance
  3
  - Table of Contents
    5
List of Figures Figure No. Title Page No.

19
- Capacities
  21
- Caterpillar
  21
- Deutz BF4M2011 Specifications
  21
- Deutz Prior to S/N 0300127698
  21
- Deutz S/N 0300127698 to Present
  21
- Deutz TD2011L4 Specifications
  21
- Engine Data
  21
- Specifications
  21
- Tire Specifications
  21
- Tires
  21
- Chassis
  22
- Chassis Specifications
  22
- Dimensional Data
  22
- Reach Specifications
  22
- Specifications and Performance Data
  22
- Exxon Univis HVI 26 Specs
  24
- Mobil DTE 13M Specs
  24
- Mobil EAL H 46 Specs
  24
- Ucon Hydrolube HP-5046
  24
- Component Weights
  25
- Major Component Weights
  25
- Pressure Settings
  25
- Lubrication and Operator Maintenance
  27
- Annual Machine Inspection
  37
- General
  37
- Machine Preparation, Inspection, and Maintenance
  37
- Pre-Delivery Inspection and Frequent Inspection
  37
- Pre-Start Inspection
  37
- Preparation, Inspection, and Maintenance
  37
- Preventative Maintenance
  37
- Cleanliness
  38
- Components Removal and Installation
  38
- General
  38
- Inspection and Maintenance
  38
- Safety and Workmanship
  38
- Service and Guidelines
  38
- Battery
  39
- Bearings
  39
- Bolt Usage and Torque Application
  39
- Component Disassembly and Reassembly
  39
- Gaskets
  39
- Hydraulic Lines and Electrical Wiring
  39
- Hydraulic System
  39
- Lubrication
  39
- Lubrication and Servicing
  39
- Pressure-Fit Parts
  39
- Changing Hydraulic Oil
  40
- Cylinder Drift Test
  40
- Hydraulic Oil
  40
- Lubrication Specifications
  40
- Platform Drift
  40
- Cylinder Drift
  41
- Do NOT Do the Following When Welding on JLG Equipment
  41
- Do the Following When Welding on JLG Equipment
  41
- Pins and Composite Bearing Repair Guidelines
  41
- Welding on JLG Equipment
  41
- Inspection and Preventive Maintenance Schedule
  42
- Chassis & Turntable
  47
- Tire Damage
  47
- Tire Inflation
  47
- Tires & Wheels
  47
- Wheel and Tire Replacement
  47
- Wheel Installation
  47
- Wheel Torque Chart
  47
- Axle Limit Switch Adjustment Procedure
  48
- Extending Axles
  48
- Drive System
  49
- Steering Control System
  49
- Drive Orientation System
  50
- Drive/Steering Speed Control
  50
- Traction Control System
  50
- Steering Assembly Notes
  59
- Lockout Cylinder Bleeding
  60
- Oscillating Axle Bleeding Procedure and Lockout Test
  60
- Oscillating Axle System
  60
- Oscillating Axle Lockout Test
  61
- Disassembly
  62
- Disassembly of Cover
  62
- Disassembly of Second Stage Planet Gears (1)
  62
- Disassembly of the First Stage Planetary Assembly (7)
  62
- Drive Hub (Prior to S/N 100131)
  62
- Assembly of End Cover Unit (8)
  63
- Assembly of First Stage Planetary Assembly (7)
  63
- Final Assembly
  63
- Initial Start-Up and after Repairs
  63
- Oil Change Interval-Gear Drive
  63
- Drive Hub - Bonfiglioli (S/N 100128 to Present)
  66
- Hydraulic Motor Installation
  66
- Installation of the Wheel Drive on the Machine
  66
- Product Identification
  66
- Start up and Running in
  66
- Brake Technical Data
  67
- Connecting the Brake
  67
- Filling-Up the Gearbox with Lubricating Oil
  67
- General Information
  67
- Gearbox Disengagement
  69
- Suggested Lubricants According SAE 80W/90 and SAE 85W/140 API GL5 Grade
  69
- Changing the Lubricating Oil
  71
- Drive Hub Maintenance Schedule
  71
- Maintenance Information
  71
- Disassembly Information
  72
- Disassembly Procedure
  72
- Troubleshooting
  72
- Inspection of Parts
  80
- Assembly
  81
- Final Test and Reinstallation
  91
- Drive Hub - Reggiana Riduttori (S/N 134389 to Present)
  96
- Symbol Nomenclature
  96
- Tools
  96
- Disassembly
  101
- Assembly
  105
- Roll and Leak Testing
  111
- Swing Drive
  111
- Tightening and Torquing Bolts
  111
- Motor Control Valve Disassembly
  112
- Motor and Brake Disassembly
  113
- Main Disassembly
  114
- Hub-Shaft Disassembly
  115
- Carrier Disassembly
  116
- Hub-Shaft Sub-Assembly
  117
- Carrier Sub-Assembly
  118
- Main Assembly
  120
- Motor and Brake Assembly
  122
- Motor Control Valve Assembly
  123
- Pre-Installation Checks
  124
- Swing Brake
  124
- Assembly
  125
- Disassembly
  125
- Examination
  125
- Installation
  125
- Maintenance
  125
- Disassembly and Inspection
  128
- Swing Motor
  128
- Assembly
  135
- One Piece Stator Construction
  142
- Procedure for Setting Gear Backlash
  143
- Swing Drive Lubrication
  144
- Swing Bearing
  145
- Turntable Bearing Mounting Bolt Condition Check
  145
- Swing Bearing Removal
  148
- Wear Tolerance
  148
- Swing Bearing Installation
  150
- Swing Bearing Torque Values
  151
- Chassis Tilt Indicator System
  152
- Swing Speed Proportioning
  152
- Rotary Coupling
  153
- Coupling Port Information Table
  157
- Every 250 Hours
  157
- Every 500 Hours
  157
- Generator
  157
- Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings
  158
- Overload Protection
  158
- Auxiliary Power System
  160
- Changing Engine Oil
  162
- Checking Oil Level
  162
- Cold Weather Package
  162
- Engine
  162
- Glow Plugs
  162
- Changing the Oil Filter
  163
- Cleaning the Fuel Strainer
  164
- Replacing the Fuel Filter
  164
- Deutz EMR 2 (S/N 87579 to Present)
  165
- Bio Fuel
  178
- Bio Fuel in Deutz Engines
  178
- General
  178
- Biological Contamination in Fuels
  179
- List of Abbreviations in this Section
  182
- Can
  184
- Diagnostic Trouble Codes
  184
- J1939 Diagnostic Lamp Configuration
  184
- MIL Output
  184
- DTC 116- ECT Higher than Expected Stage 1
  185
- DTC 117- ECT/CHT Low Voltage
  186
- DTC 118- ECT/CHT High Voltage
  188
- DTC 122- TPS1 Signal Voltage Low
  190
- DTC 123- TPS1 Signal Voltage High
  192
- DTC 217- ECT Higher than Expected 2
  194
- DTC 219- RPM Higher than Max Allowed Governed Speed
  195
- DTC 336- Crank Signal Input Noise
  196
- DTC 337- Loss of Crank Input Signal
  198
- DTC 521- Oil Pressure Sender/Switch High Pressure
  199
- DTC 524- Oil Pressure Low
  200
- DTC 562- Battery Voltage (Vbat) Low
  202
- DTC 563- Battery Voltage (Vbat) High
  204
- DTC 601- Microprocessor Failure - FLASH
  206
- DTC 604- Microprocessor Failure - RAM
  208
- DTC 606- Microprocessor Failure - COP
  210
- DTC 642- 5 Volt External Low Voltage
  212
- DTC 643- 5 Volt External High Voltage
  213
- DTC 1612- Microprocessor Failure - RTI 1
  214
- DTC 1613- Microprocessor Failure - RTI 2
  215
- DTC 1614- Microprocessor Failure - RTI 3
  217
- DTC 1615- Microprocessor Failure - A/D
  219
- DTC 1616- Microprocessor Failure - Interrupt
  221
- DTC 1625- CAN J1939 Shutdown Request
  223
- DTC 1626- CAN J1939 Transmit (Tx) Fault
  224
- DTC 1627- CAN J1939 Receive (Rx) Fault
  225
- DTC 1628- CAN Address Conflict Failure
  226
- DTC 1629- J1939 TSC1 Message Reciept Loss
  228
- DTC 1652- TPS1 Loss of Communications
  229
- DTC 2111- Unable to Reach Lower TPS
  230
- DTC 2112- Unable to Reach Higher TPS
  232
- DTC 9999- Throttle Actuator Failsafe Spring Failure
  233
- DTC to SPN/FMI Table
  234
- Beyond Transport - Drive Speed Cutback System
  235
- Boom & Platform
  235
- Boom Systems
  235
- Broken Cable Indicator System
  235
- Platform Control Enable System
  235
- Transport Position Sensing System
  235
- Drive/Steer - Boom Function Interlock System (CE ONLY)
  236
- Envelope Tracking System
  236
- Jib Stow System
  236
- Boom Control System (BCS) Functional Check (Push to Test) System
  237
- Controlled Arc System
  237
- Moment Control System
  237
- Controlled Boom Angle System
  238
- Envelope Tracking
  238
- Slow down System
  238
- Dual Capacity System
  239
- Electronic Platform Leveling
  239
- Boom Control Select
  240
- Removal
  241
- Disassembly
  250
- Assembly
  261
- Boom Lubrication Application
  277
- Boom Shimming Procedure
  277
- Jib Lift End of Stroke Dampening
  278
- Jib Rotator Orientation
  278
- One Piece Bracket Maintenance
  287
- Powertrack Maintenance
  287
- Two Piece Bracket Maintenance
  289
- Snap Rings and Screws
  290
- Additional Replacement Criteria
  298
- Hose Routing Procedure
  298
- Inspection
  298
- Three Month Inspection
  298
- Wire Rope
  298
- Year or 7000 Hour Replacement
  298
- Boom Section Re-Positioning
  299
- Wire Rope Tensioning Adjustment
  299
- Wire Rope Tensioning Procedure
  301
- Adjusting the Proximity Switch
  308
- Broken Boom Cable Proximity Switch
  308
- Description
  308
- Electronic Platform Leveling
  308
- Normal Operation
  309
- Required Tools
  310
- Rotary Actuator
  310
- Theory of Operation
  310
- Disassembly
  313
- Assembly
  317
- Inspection
  317
- Bleeding after Installation
  322
- Installing Counterbalance Valve
  322
- Testing the Actuator
  322
- Cup and Brush
  325
- Hydraulics
  325
- Lubricating O-Rings in the Hydraulic System
  325
- Brush-On Method
  326
- Dip Method
  326
- Spray Method
  326
- Cylinder Repair
  327
- Disassembly
  327
- Cleaning and Inspection
  336
- Assembly
  338
- Holding Valve Torque Specifications
  341
- Cartridge Torque Values
  347
- Plug Torque Values
  348
- Hydraulic Tank
  349
- Pressure Setting Procedure
  349
- Set up of the Function Pump
  349
- Adjustments Made at the Main Valve Bank
  350
- Adjustments Made at the Frame Valve Bank
  351
- Adjustments Made at the Platform Valve Bank
  355
- Drive Pumps
  356
- Troubleshooting Procedure
  356
- Charge Pressure Relief Valve Adjustment
  359
- Hydraulic Centering of Control Modules
  360
- Mechanical Centering of Pump
  360
- High Pressure Relief Valve Adjustments
  361
- Removal and Inspection of Charge Pump
  361
- Torque Specs for Relief Valves into Port Block
  361
- Routine Maintenance
  362
- Removal and Installation of Shaft Seal
  364
- Function Pump
  365
- Spare Parts
  365
- Sealing the Drive Shaft
  366
- Disassembly and Assembly of the Complete Unit
  367
- Assembly
  370
- Adjustments
  371
- Tightening Torques
  371
- Pump Control Disassembly for Cleaning
  373
- Drive & Function Pump Start up Procedures
  375
- Start-Up Procedure
  375
- Introduction
  377
- Jlg Control System
  377
- Canbus Communications
  378
- Calibration Instructions
  380
- To Connect the JLG Control System Analyzer
  390
- Using the Analyzer
  390
- Adjusting Parameters Using the Hand Held Analyzer
  392
- Machine Setup
  392
- Machine Configuration Programming Information - Version P7.X to Present
  393
- Personality Ranges/Defaults
  399
- Machine Personality Settings/Function Speeds
  403
- Test Notes
  403
- System Test
  404
- Test from the Platform
  404
- Test from the Ground Station
  407
- System Test Messages
  409
- Machine Diagnostics Parameters
  416
- Calibrating Steer
  422
- Calibrating Drive
  425
- Electronic Platform Leveling
  428
- Fault Response
  428
- Platform Leveling Fault Warning
  428
- Additional Platform and Jib Valves
  429
- CAN Errors
  429
- Platform Leveling Calibration Procedure
  430
- Calibrating Platform Level
  431
- Step 2: Calibrating the Platform Level Sensors
  432
- Step 3: Bleeding the Platform Valves
  433
- Step 4: Calibrating the Platform Level up and down Valve Crackpoints
  434
- Calibrating Lift Crack Point
  435
- Calibrating Telescope Crack Point
  438
- Calibrating Tilt Sensor
  441
- Calibrating the Boom Sensors
  443
- Boom Control System Check Procedure
  456
- Diagnostic Trouble Code Chart
  458
- Canbus Troubleshooting
  484
- Canbus Communication Failure
  491
- Troubleshooting: Platform Can Communications Lost
  492
- Troubleshooting: BLAM Can Communications Lost
  499
- Troubleshooting: Chassis Can Communications Lost
  502
- Load Moment Pin Troubleshooting
  504
- Load Moment Pin Troubleshooting: Can Communications Lost
  504
- Load Moment Pin Troubleshooting: Moment Pin Horizontal Force out of Range
  505
- Load Moment Pin Troubleshooting: Moment Pin Vertical Force out of Range
  506
- Load Moment Pin Troubleshooting: Moment Pin Sensor Fault
  507
- Load Moment Pin Troubleshooting: New Moment Pin Detected Fault
  507
- Backprobing
  509
- Basic Electrical Information, Electrical & Hydraulic Schematics
  509
- General
  509
- Grounding
  509
- Min/Max
  509
- Multimeter Basics
  509
- Polarity
  509
- Scale
  509
- Voltage Measurement
  509
- Continuity Measurement
  510
- Resistance Measurement
  510
- Current Measurement
  511
- AMP Connector
  512
- Applying Silicone Dielectric Compound to AMP Connectors
  512
- Assembly
  512
- Disassembly
  514
- Service - Voltage Reading
  514
- Wedge Lock
  514
- Deutsch Connectors
  516
- DT/DTP Series Assembly
  516
- DT/DTP Series Disassembly
  516
- HD30/HDP20 Series Assembly
  517
- HD30/HDP20 Series Disassembly
  517

JLG 1200SJP Service And Maintenance Manual (184 pages)

Brand: JLG | Category: Boom Lifts | Size: 50.89 MB

General
3
Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Specifications

23
- Capacities
  23
- Tires
  23
- Engine Data
  23
  - Deutz Prior to SN 0300127698
    23
  - Deutz SN 0300127698 to Present
    23
  - Deutz TCD 2.9
    23
  - Deutz TCD 2.9 GUOIII
    24
- Specifications and Performance Data
  24
  - Reach Specifications
    24
  - Dimensional Data
    24
  - Chassis
    24
- Torque Requirements
  25
- Hydraulic Oil
  25
- Major Component Weights
  26
- Pressure Settings
  27
- Lubrication and Maintenance
  29
General

41
- Machine Preparation, Inspection, and Maintenance
  41
- Service and Guidelines
  42
  - General
    42
  - Safety and Workmanship
    42
  - Cleanliness
    42
  - Components Removal and Installation
    42
  - Component Disassembly and Reassembly
    43
  - Pressure-Fit Parts
    43
  - Bearings
    43
  - Gaskets
    43
  - Bolt Usage and Torque Application
    43
  - Hydraulic Lines and Electrical Wiring
    43
  - Hydraulic System
    43
  - Lubrication
    44
  - Battery
    44
  - Lubrication and Servicing
    44
- Lubrication and Information
  44
  - Hydraulic System
    44
  - Hydraulic Oil
    44
  - Changing Hydraulic Oil
    44
  - Lubrication Specifications
    44
- Cylinder Drift
  45
  - Theory
    45
  - Cylinder Leakage Test
    45
  - Cylinder Thermal Drift
    45
- Pins and Composite Bearing Repair Guidelines
  46
- Welding on JLG Equipment
  46
  - Do the Following When Welding on JLG Equipment
    46
  - Do NOT Do the Following When Welding on JLG Equipment
    46
Chassis & Turntable

52
- Tires & Wheels
  52
  - Tire Inflation
    52
  - Tire Damage
    52
  - Wheel and Tire Replacement
    52
  - Wheel Installation
    52
- Extending Axles
  53
- Axle Limit Switch Adjustment Procedure
  53
- Drive System
  54
- Steering Control System
  54
- Drive/Steering Speed Control
  55
- Traction Control System
  55
- Drive Orientation System
  55
- Oscillating Axle System
  70
- Oscillating Axle Bleeding Procedure and Lockout Test
  70
  - Lockout Cylinder Bleeding
    70
  - Oscillating Axle Lockout Test
    71
- Wheel Drive Assembly
  72
  - Removal
    72
  - Installation
    72
- Drive Hub
  73
  - Removal
    73
  - Installation
    73
- Drive Motor
  73
- Drive Hub - Bonfiglioli (SN 100128 to Present)
  80
  - Product Identification
    80
  - Hydraulic Motor Installation
    80
  - Installation of the Wheel Drive on the Machine
    80
  - Start up and Running in
    80
  - General Information
    81
  - Connecting the Brake
    81
  - Filling-Up the Gearbox with Lubricating Oil
    81
  - Gearbox Disengagement
    83
  - Maintenance Information
    85
  - Changing the Lubricating Oil
    85
  - Troubleshooting
    86
  - Disassembly Information
    86
  - Disassembly Procedure
    86
  - Inspection of Parts
    94
  - Assembly
    95
  - Final Test and Reinstallation
    105
  - Drive Hub - Reggiana Riduttori (SN 134389 to Present)
    110
    
    Symbol Nomenclature
    110
    
    Tools
    110
    
    Disassembly
    115
    
    Assembly
    119
  - Swing Drive
    126
    
    Roll and Leak Testing
    126
    
    Tightening and Torquing Bolts
    126
    
    Motor Control Valve Disassembly
    127
    
    Motor and Brake Disassembly
    128
    
    Main Disassembly
    129
    
    Hub-Shaft Disassembly
    130
    
    Carrier Disassembly
    131
    
    Hub-Shaft Sub-Assembly
    132
    
    Carrier Sub-Assembly
    132
    
    Main Assembly
    133
    
    Motor and Brake Assembly
    134
    
    Motor Control Valve Assembly
    134
  - Swing Brake
    137
    
    Pre-Installation Checks
    137
    
    Installation
    138
    
    Maintenance
    138
    
    Disassembly
    138
    
    Examination
    138
    
    Assembly
    138
  - Swing Motor
    141
    
    Disassembly and Inspection
    141
    
    Assembly
    148
    
    One Piece Stator Construction
    155
  - Procedure for Setting Gear Backlash
    156
  - Swing Drive Lubrication
    157
  - Swing Bearing
    158
    
    Turntable Bearing Mounting Bolt Condition Check
    158
    
    Wear Tolerance
    161
    
    Swing Bearing Removal
    161
    
    Swing Bearing Installation
    163
    
    Swing Bearing Torque Values
    164
  - Swing Speed Proportioning
    165
  - Chassis Tilt Indicator System
    165
  - Rotary Coupling
    166
  - Generator
    170
    
    Every 250 Hours
    170
    
    Every 500 Hours
    170
    
    Overload Protection
    171
    
    Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings
    171
  - Auxiliary Power System
    173
  - Cold Weather Package
    175
  - Engine
    175
    
    Glow Plugs
    175
    
    Checking Oil Level
    175
    
    Changing Engine Oil
    175
    
    Changing the Oil Filter
    176
    
    Replacing the Fuel Filter
    177
    
    Cleaning the Fuel Strainer
    177

JLG 1200SJP Operation And Safety Manual (152 pages)

Brand: JLG | Category: Boom Lifts | Size: 16.52 MB

Table of Contents
7
Section 1 - Safety Precautions
15
General
15
Pre-Operation
15
Operator Training and Knowledge
15
Workplace Inspection
16
Machine Inspection
17
Operation
17
General
17
Trip and Fall Hazards
18
Electrocution Hazards
19
Minimum Approach Distances (M.A.D.)
20
Tipping Hazards
21
Beaufort Scale (for Reference Only)
23
Crushing and Collision Hazards
24
Towing, Lifting, and Hauling
25
Maintenance
25
Maintenance Hazards
25
Battery Hazards
26
Section 2. User Responsibilities, Machine Preparation, and Inspection
27
Operator Training
27
Training Supervision
27
Operator Responsibility
28
2.2 Preparation, Inspection, and Maintenance
28
Inspection and Maintenance Table
29
Pre-Start Inspection
31
Function Check
35
Skyguard Function Test
37
Oscillating Axle Lockout Test (if Equipped)
38
Section 3 - Machine Controls and Indicators
39
3.1 General
39
3.2 Controls and Indicators
39
Ground Control Station
40
Ground Control Station with Machine Safety System
41
Ground Control Station
42
Ground Control Indicator Panel
47
Fuel Level Indicator
47
Platform Control Console
49
Platform Station
50
Platform Control Indicator Panel
57
Section 4 - Machine Operation
61
Description
61
Boom Operating Characteristics and Limitations
61
Capacities
61
Controlled Arc
62
Envelope Tracking
62
Controlled Angle
63
Swing Speed Proportioning
63
Stability
63
Position of Least Forward Stability
64
Engine Operation
65
Starting Procedure
65
Position of Least Backward Stability
65
Shutdown Procedure
67
Air Shutoff Valve (ASOV) (if Equipped)
67
Fuel Reserve / Shut-Off System
68
ASOV Reset (Open to Closed Position)
68
Grade and Side Slopes
70
Traveling (Driving)
71
Traveling Forward and Reverse
72
Traveling on a Grade
72
Steering
73
Extending the Axles
73
Platform
73
Platform Level Adjustment
73
Platform Rotation
73
Boom
74
Swinging the Boom
74
Raising and Lowering the Boom
74
Telescoping the Boom
74
Swinging the Jib
75
Function Speed Control
75
Machine Safety System Override (Msso)
75
(Ce Only)
75
4.11 Skyguard Operation
75
Skyguard
76
Skyguard - Skyline
76
Skyguard - Skyeye
76
Skyguard Function Table
77
4.13 Emergency Towing
78
Drive Disconnect Hub
78
4.14 Shut down and Park
79
4.15 Lifting and Tie down
79
Lifting
79
Tie down
79
4.16 Stowing the Jib for Transport
80
Lifting and Tie down Chart
81
Decal Legend
88
Section 5 - Emergency Procedures
99
General
99
Incident Notification
99
Emergency Operation
99
Operator Unable to Control Machine
99
Platform or Boom Caught Overhead or Boom Movement Prevented by Boom Control System
100
Emergency Towing Procedures
100
Machine Safety System Override (Msso)
101
(Ce Only)
101
Section 6 - Accessories
103
Available Accessories
103
Options/Accessories Relationship Table
104
Fall Arrest Platform
105
Safety Precautions
105
Pipe Racks
105
Capacity Specifications (Australia Only)
106
Safety Precautions
106
Preparation and Inspection
106
Operation
106
Skycutter
107
Safety Precautions
107
Accessory Ratings
108
Generator Output
108
Preparation and Inspection
108
Operation
108
Skyglazier
109
Capacity Specifications
109
Safety Precautions
110
Preparation and Inspection
110
Operation
110
Skypower
111
Generator Output
112
Accessory Ratings
112
Safety Precautions
112
Preparation and Inspection
112
Operation
112
Skywelder
113
Generator Output
113
Welding Accessories
113
Accessory Ratings
114
Safety Precautions
114
Preparation and Inspection
115
Operation
115
Bolt-On External Fall Arrest
116
Inspection before Use
116
Bolt-On External Fall Arrest Cable Tension
117
Bolt-On External Fall Arrest System
118
Section 7. General Specifications & Operator Maintenance
119
Operating Specifications
119
Dimensional Data
120
Chassis
121
Capacities
121
Tires
121
Tire Specifications
121
Engine Data - Deutz 2011
122
Deutz TD2011L4 Specifications
122
Deutz TCD 2.9L4 Specifications
122
Engine Data - Caterpillar
123
Hydraulic Oil
123
Caterpillar 3.4T Specifications
123
Hydraulic Oil Specifications
123
Mobilfluid 424 Specs
124
Mobil DTE 10 Excel 32 Specs
124
Ucon Hydrolube HP-5046
125
Mobil EAL H 46 Specs
125
Exxon Univis HVI 26 Specs
126
Component Weights
126
Engine Operating Temperature Specifications
127
Engine Operating Temperature Specifications - Caterpillar
130
Engine Operating Temperature Specifications - Caterpillar
131
Operator Maintenance
133
Lubrication Specifications
133
Tires & Wheels
146
Tire Damage
146
Tire Replacement
146
Wheel Replacement
147

JLG 1200SJP Operation And Safety Manual (116 pages)

Boom Lifts

Brand: JLG | Category: Lifting Systems | Size: 8.81 MB

Table of Contents
7
Section 1. Safety Precautions

11
- General
  11
- Pre-Operation
  11
  - Operator Training and Knowledge
    11
  - Workplace Inspection
    12
  - Machine Inspection
    12
- Operation
  13
  - General
    13
  - Trip and Fall Hazards
    13
  - Electrocution Hazards
    14
- Minimum Approach Distances (M.A.D.)
  15
  - Tipping Hazards
    16
  - Crushing and Collision Hazards
    17
  - Towing, Lifting, and Hauling
    18
  - Additional Hazards / Safety
    19
- Beaufort Scale (for Reference Only)
  20
Section 2. User Responsibilities, Machine Preparation, and Inspection

21
Section 3. Machine Controls and Indicators

33
- 3.1 General
  33
- 3.2 Controls and Indicators
  33
- Ground Control Station
  33
  - Ground Control Station
    34
  - Ground Control Indicator Panel
    37
  - Platform Station
    38
- Platform Control Console - Prior to S/N 79596
  40
- Platform Control Console - S/N 79596 to 93078
  41
  - Select
    42
  - Platform Control Indicator Panel
    47
  - Prior to S/N 79596
    48
- Present
  49
- Fuel Level Indicator
  51
Section 4. Machine Operation

53
- Description
  53
  - Boom Operating Characteristics and Limitations
    53
  - Capacities
    53
  - Controlled Arc
    54
  - Envelope Tracking
    55
  - Controlled Angle
    55
  - Swing Speed Proportioning
    55
  - Stability
    56
- Capacity Select
  56
- Engine Operation
  57
  - Starting Procedure
    57
  - Shutdown Procedure
    57
  - Fuel Reserve / Shut-Off System
    58
- Position of Least Forward Stability
  59
- Traveling (Driving)
  60
  - Traveling Forward and Reverse
    61
- Steering
  61
- Extending the Axles
  61
- Grade and Side Slopes
  62
- Platform
  63
  - Platform Level Adjustment
    63
  - Platform Rotation
    63
- Boom
  63
  - Swinging the Boom
    64
  - Raising and Lowering the Boom
    64
  - Telescoping the Boom
    64
  - Swinging the Jib
    64
- 4.10 Function Speed Control
  64
- 4.11 Emergency Towing
  65
- 4.12 Shut down and Park
  66
- 4.13 Lifting and Tie down
  66
  - Lifting
    66
  - Tie down
    67
  - JLG Lift
    67
  - 4.14 Stowing the Jib for Transport
    67
- Lifting and Tie down Chart - Sheet 1 of 2
  68
- Lifting and Tie down Chart - Sheet 2 of 2
  69
- Decal Location Sheet 1 of 5
  70
- Decal Location Sheet 2 of 5
  71
- Decal Location Sheet 3 of 5
  72
- Decal Location Sheet 4 of 5
  73
- Decal Location Sheet 5 of 5
  74
- Decal Legend - Prior to S/N 0300141473
  75
- Decal Legend - S/N 0300141473 to Present
  79
Section 5. Emergency Procedures

83
- General
  83
- Incident Notification
  83
- Emergency Operation
  83
- Emergency Towing Procedures
  84
Section 6. General Specifications & Operator Maintenance

85
- Introduction
  85
- Operating Specifications
  85
- Operating Specifications - Prior to
  85
  - Dimensional Data
    86
- Operating Specifications - S/N 0300141473 to
  86
  - Chassis
    87
  - Capacities
    87
- Chassis Specifications
  87
  - Tires
    88
  - Engine Data - Deutz Prior to S/N 0300127698
    88
- Tire Specifications
  88
- Deutz BF4M2011 Specifications
  88
  - Engine Data - Deutz S/N 0300127698 to Present
    89
  - Engine Data - Caterpillar
    89
- Deutz TD2011L4 Specifications
  89
- Caterpillar 3.4T Specifications
  89
  - Hydraulic Oil
    90
- Mobil DTE 13M Specs
  91
- Mobil EAL H 46 Specs
  92
  - Major Component Weights
    93
  - Operator Maintenance
    99
    
    Tires & Wheels
    107
    
    Tire Replacement
    108
- Wheel Torque Chart
  109
  - Supplemental Information
    110
- Inspection and Repair Log
  111

JLG 1200SJP Operation And Safety Manual (128 pages)

Boom Lift Models

Brand: JLG | Category: Lifting Systems | Size: 3.82 MB

Table of Contents
7
Section 1 - Safety Precautions

15
- General
  15
- Pre-Operation
  15
  - Operator Training and Knowledge
    15
  - Workplace Inspection
    16
  - Machine Inspection
    17
- Operation
  17
  - General
    17
  - Trip and Fall Hazards
    18
  - Electrocution Hazards
    19
  - Tipping Hazards
    21
  - Crushing and Collision Hazards
    24
- Towing, Lifting, and Hauling
  25
- Maintenance
  25
  - Maintenance Hazards
    25
  - Battery Hazards
    27
Section 2. User Responsibilities, Machine Preparation, and Inspection

29
- 2.1 Personnel Training
  29
  - Operator Training
    29
  - Training Supervision
    29
  - Operator Responsibility
    29
- 2.2 Preparation, Inspection, and Maintenance
  30
  - Pre-Start Inspection
    32
  - Function Check
    33
  - Boom Control System Check Procedure
    34
  - General
    37
- Oscillating Axle Lockout Test (if Equipped)
  39
Section 3 - Machine Controls and Indicators

41
- 3.1 General
  41
- 3.2 Controls and Indicators
  41
  - Ground Control Station
    41
  - Ground Control Indicator Panel
    45
  - Platform Station
    46
  - Platform Control Indicator Panel
    55
Section 4 - Machine Operation

61
- Description
  61
- Boom Operating Characteristics and Limitations
  61
  - Capacities
    61
  - Controlled Arc
    62
  - Envelope Tracking
    63
  - Controlled Angle
    63
  - Swing Speed Proportioning
    63
  - Stability
    64
- Capacity Select
  64
- Engine Operation
  65
  - Starting Procedure
    65
  - Shutdown Procedure
    65
- Fuel Reserve / Shut-Off System
  66
- Traveling (Driving)
  68
  - Traveling Forward and Reverse
    69
- Steering
  69
- Extending the Axles
  69
- Platform
  71
  - Platform Level Adjustment
    71
  - Platform Rotation
    71
- Boom
  71
  - Swinging the Boom
    72
  - Raising and Lowering the Boom
    72
  - Telescoping the Boom
    72
  - Swinging the Jib
    72
- 4.10 Function Speed Control
  72
- 4.11 Emergency Towing
  73
- 4.12 Shut down and Park
  74
- 4.13 Lifting and Tie down
  74
  - Lifting
    74
  - Tie down
    75
- 4.14 Stowing the Jib for Transport
  75
Section 5 - Emergency Procedures

91
- General
  91
- Incident Notification
  91
- Emergency Operation
  91
- Emergency Towing Procedures
  92
Section 6 - General Specifications & Operator Maintenance

93
- Introduction
  93
- Operating Specifications
  93
  - Dimensional Data
    94
  - Chassis
    95
  - Capacities
    95
  - Tires
    96
    
    S/N 0300127698
    96
    
    To Present
    97
    
    Engine Data - Caterpillar
    98
    
    Hydraulic Oil
    98
    
    Major Component Weights
    102
  - Operator Maintenance
    108
  - Tires & Wheels
    120
    
    Tire Inflation
    120
    
    Tire Damage
    120
    
    Tire Replacement
    120
    
    Wheel Replacement
    121
    
    Wheel Installation
    121
  - Supplemental Information
    122

JLG 1200SJP Quick Reference (1 page)

Brand: JLG | Category: Boom Lifts | Size: 0.08 MB

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