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Husqvarna Rider 316T/s AWD Workshop Manual

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Rider 316T, 322T
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Summary of Contents for Husqvarna Rider 316T/s AWD

  • Page 1 Workshop Manual Rider 316T, 322T Rider 316T/s AWD Rider 316TXs AWD English...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Instructions ......4 Hydraulic System ......110 General directions ............4 Hydraulic Hygiene ..........110 Special directions ............4 Hydraulic Oils ............110 Rectify Oil Leaks ............ 110 Special Tools ........6 Keep Hydraulic Oil Clean ........111 Working Methods ...........
  • Page 3 TABLE OF CONTENTS English-...

  • Page 4: Safety Instructions

    SAFETy iNSTruCTiONS Safety instructions General directions This workshop manual is written for personnel with No one may repair the ride-on mower without first a general knowledge of repairing and servicing reading and understanding the content of this workshop manual. ride-on mowers. This machine has been tested and approved only The workshop where the ride-on mower is to be together with the equipment supplied or...
  • Page 5 SAFETy iNSTruCTiONS risk of sparks Sparks can occur when working on the battery and the thick cables. This can cause battery explosions, fire or eye injuries. Sparks can not arise in the circuit once the battery ground frame cable (normally black negative cable) is disconnected.

  • Page 6: Special Tools

    SPECiAL TOOLS Special Tools The following special tools are used when working on the ride-on mower. Special tools for engine and transmission can be found in the respective workshop manual. 506 66 48-01 506 56 76-01 506 89 92-01 506 89 93-01 535 41 32-01 502 28 80 506 79 06-01...
  • Page 7 SPECiAL TOOLS 506 66 48-01 506 56 76-01 506 79 06-01 8009-518 6021-035 535 41 32-01 506 89 93-01 8009-517 8009-515 The illustration shows how the special tools are used. English-...
  • Page 8 SPECiAL TOOLS Laser tachometer Safety • Class 1 laser product. • Take care whenever the laser beam is on. • Do not look straight into the beam. Do not aim the beam towards anyone's eyes, human or animal. DIGITAL TACHOMETER •...
  • Page 9 SPECiAL TOOLS English-...

  • Page 10: Specifications

    SPECiFiCATiONS Specifications rider 316TXs AWD rider 316Ts AWD Dimensions Length without cutting deck, mm/ft 2020/6.61 2020/6.61 Width without cutting deck, mm/ft 890/2.92 890/2.92 Height, mm/ft 1150/3.77 1150/3.77 Service weight with cutting deck, kg/lb 307-312-315/679-688-694 294-299-302/648-659-666 Wheelbase, mm/ft 887/2.91 887/2.91 Track front, mm/ft 712/2.34 712/2.34 Track rear, mm/ft...
  • Page 11 SPECiFiCATiONS rider 316TXs AWD rider 316Ts AWD Vibration levels (see note 4) Vibration level in steering wheel, m/s Vibration level in seat, m/s Transmission Make K 574 KTM 10L K 574 KTM 10L Oil, grade SF-CC SAE 10W/50 Fully synthetic SAE 10W/50 Fully synthetic Tightening Torques Steering drive...

  • Page 12: Specifications

    SPECiFiCATiONS Specifications rider 316T rider 316T AWD Dimensions Length without cutting deck, mm/ft 2020/6.61 2020/6.61 Width without cutting deck, mm/ft 890/2.92 890/2.92 Height, mm/ft 1150/3.77 1150/3.77 Service weight with cutting deck, kg/lb 275-280-283/606-617-624 294-299-302/648-659-666 Wheelbase, mm/ft 887/2.91 887/2.91 Track front, mm/ft 712/2.34 712/2.34 Track rear, mm/ft...
  • Page 13 SPECiFiCATiONS rider 316T rider 316T AWD Vibration levels (see note 4) Vibration level in steering wheel, m/s Vibration level in seat, m/s Transmission Make Tuff Torq K46 K 574 KTM 10L Oil, grade SF-CC SAE 10W/40 SAE 10W/50 Fully synthetic Tightening Torques Steering drive 5-10 Nm / 3.5-7 lb ft...
  • Page 14 SPECiFiCATiONS Cutting Deck CombiClip 94 CombiClip 103 Cutting width 940 mm / 37” 1,030 mm / 40.5” Cutting height 25-75 mm / 0.98-2.95” 25-75 mm / 0.98-2.95” Blade length 360 mm / 14” 410 mm / 16” Noise level, guaranteed 100 dB(A) 100 dB(A) Width...

  • Page 15: Delivery And Dealer Service

    DELIVERY AND DEALER SERVICE Delivery and Dealer Service After the first 8 hrs Change engine oil. Delivery service Change oil in the gearbox. Charge the battery with max 3 Amps for Check the rotation speed of the wheels. Adjust as in 4 hours.

  • Page 16: 300-Hour Service

    DELiVEry AND DEALEr SErViCE 300-hour service At least once every season Inspect the machine. Agree with the customer Clean the engine cooling air intake (25 hrs). on which additional work to carry out. Change the air cleaner precleaner (foamed Carry out the 25-hour service. plastic) (300-hrs).

  • Page 17: Service Schedule

    DELiVEry AND DEALEr SErViCE Service schedule = Described in this workshop manual. The following is a list of maintenance procedures that must be performed on the ride-on mower. Most = Not described in this workshop manual or points not described in this workshop manual can operator's manual.
  • Page 18 DELiVEry AND DEALEr SErViCE Maintenance Page Daily Daily Weekly Maintenance interval in mainte- mainte- mainte- least hours nance nance nance once before after a year Clean thoroughly around the transmission. Clean around all belts, belt pulleys, etc. Lubricate the belt adjuster (nipple) Lubricate all cables.
  • Page 19 DELiVEry AND DEALEr SErViCE Maintenance Page Daily Daily Weekly Maintenance interval in mainte- mainte- mainte- least hours nance nance nance once before after a year Check the engine valve clearance Check the fuel hose. Change if necessary Check the need for oil change in the transmission (every 4, 5)

  • Page 20: Delivery Measures

    DELiVEry AND DEALEr SErViCE Delivery measures To our dealers In conjunction with delivery, you should also A well-performed delivery service is the first step to a functioning aftermarket. It is in everybody's provide the customer with the information required interest to have a functioning aftermarket: to handle and maintain the machine in a safe manner.
  • Page 21 DELiVEry AND DEALEr SErViCE Packaging and unpacking The packing includes: On delivery from the factory, the machine is Article normally packed in special packing. This comprises Steering wheel with steering column tube a bottom board of wood with a top of sturdy cardboard, kept together with plastic film.
  • Page 22 DELiVEry AND DEALEr SErViCE Battery WArNiNG! Measures after contact with acid External: rinse with plenty of water. internal: Drink plenty of water or milk. Seek medical attention as quickly as possible. Eyes: rinse with plenty of water. Seek medical attention as quickly as possible.
  • Page 23 DELiVEry AND DEALEr SErViCE Steering wheel Fit the steering wheel with steering column tube onto the steering column. Choose uitable height. Screw in the hex screw so that the screw goes into the groove on the steering column. Jiggle the steering wheel and tighten the hex screw so it bottoms in the groove.

  • Page 24: Wheels

    DELiVEry AND DEALEr SErViCE Checking hydraulic tank oil level Remove the transmission cover. Undo both screws (one on each side) and lift off the transmission cover. Leave off the cover for the present. 6021-030 Transmission cover Make sure there is oil in the hydraulic tank. Top up with SAE 10W/50 fully synthetic oil if necessary.

  • Page 25: Checking And Adjusting The Cutting Deck

    DELiVEry AND DEALEr SErViCE Checking and adjusting the cutting deck Carried out after tire pressures checked. See "Setting parallelism and cutting height". Test driving Fill with gasoline. Run the engine on at least 87 octane unleaded gasoline (not oil mixture). Environmental alkylate gasoline can be used.
  • Page 26 DELiVEry AND DEALEr SErViCE Check the function of the cutting deck and that there is no noise. The cutting height can be adjusted in 7 different positions with the lever. 8043-908 Cutting height setting Speed control Make sure the max engine speed is regulated Max rpm Idling Rider 316T...
  • Page 27 DELiVEry AND DEALEr SErViCE English-...

  • Page 28: Design And Function

    General 8042-501 This publication covers Husqvarna Rider 316T, Rider 316T AWD, Rider 316Ts AWD and Rider 316TXs AWD from and including model year 2012. Separate workshop manuals are available for older machines. All Riders have articulated steering for easy mowing around trees and other obstacles. They all also have front-mounted cutting decks for controlled mowing and the best possible cutting results.
  • Page 29 DESiGN AND FuNCTiON Serial number The machine's serial number can be found on the printed plate attached to the front under the seat. From the top, the plate gives: • The machine's type designation. • Manufacturer's type number. • Machine's serial number (s/n). Please provide the type designation and serial number when ordering spare parts.
  • Page 30 DESiGN AND FuNCTiON Engine Husqvarna Rider AWD is a ride-on mower with air-cooled engine from Briggs & Stratton or Kawasaki. Major engine repairs are not described in the workshop manual. This information can be found in the engine manufacturer's own manuals, which include detailed information about engine adjustments and repairs.

  • Page 31: Steering

    DESiGN AND FuNCTiON Steering All ride-on mowers in the Rider range have articulated steering. Movement from the steering wheel is transferred to the rear carriage via chains and wires. This makes the ride-on mower easy and precise to steer. A Rider mows easily around all the obstacles on the lawn. A mechanical linkage system makes the front wheels go faster when turning.

  • Page 32: Drive

    DESiGN AND FuNCTiON Drive All Rider AWD are equipped with hydrostatic transmission, giving the driver full control. Speed is controlled variably using the pedals forward or back. AWD machines are equipped with permanent four-wheel-drive, so no differential lock is required. The hydraulic pump that provides oil to the front and rear axles is built into the rear axle.
  • Page 33 DESiGN AND FuNCTiON Oil is drained through two plugs underneath. One plug drains the hydraulic motor and the other drains the differential. 8009-832 Oil drain 8009-856 AWD drive system English-...

  • Page 34: Cutting Deck

    DESiGN AND FuNCTiON Cutting Deck The whole Rider range is equipped with front-mounted cutting deck to mow efficiently even in confined spaces. Rider 316T, Rider 316T AWD, Rider Ts AWD and Rider 316TXs AWD come with cutting deck CombiClip 94, CombiClip 103 or CombiClip 112.
  • Page 35 DESiGN AND FuNCTiON English-...

  • Page 36: Repair Work

    rEPAir iNSTruCTiONS repair Work removing Kawasaki Engine 1. Remove the engine hood and transmission cover. 2. Loosen the battery fastening strap. Remove the protective cover. iMPOrTANT iNFOrMATiON Hold the battery cable screws in place so that the electrodes are not strained. 8009-526 Battery installation 3.
  • Page 37 rEPAir iNSTruCTiONS 8. Loosen the exhaust pipe clip. Then remove the exhaust pipe. Loosen the muffler retaining screws if necessary. 8042-115 Exhaust system 9. Press in the belt tensioner and prise off the pump belt. 8009-839 10. Remove the belt guide for the engine belt pulley.
  • Page 38 rEPAir iNSTruCTiONS 11. Put tool no. 506 56 76-01 on the center of the engine belt pulley. Loosen and remove the hex screw holding together the belt pulley and engine shaft. Use tool no. 506 89 92-01 as counterhold. Loosen the belt pulley from the engine shaft.

  • Page 39: Assembling Kawasaki Engine

    rEPAir iNSTruCTiONS Assembling Kawasaki Engine iMPOrTANT iNFOrMATiON When mounting the engine, it is essential the belt pulley groove (1) is in such a position that the output shaft key (2) fits into the groove (see illustration). Also check that both spacer pipes (3) and key (2) are fixed to the engine shaft.
  • Page 40 rEPAir iNSTruCTiONS Fit the belt guide. Adjust the belt guide to the bottom belt on the belt pulley if necessary. Fit the underrun guard if present. 8009-737 Belt guide Hook the throttle cable onto the carburettor and attach the cable clip without tightening.
  • Page 41 rEPAir iNSTruCTiONS iMPOrTANT iNFOrMATiON Hold the battery cable screws in place so that the electrodes are not strained. Lift in place the battery and attach cable connectors and protective cover, tighten the fastening strap. 8009-427 Battery installation 10. Fit the engine hood and transmission cover.
  • Page 42 rEPAir iNSTruCTiONS Check of Engine Oil Level, Kawasaki Check the engine oil level when the ride-on mower is level with engine off. Raise the engine cover. Loosen the dipstick, pull it up and wipe it off. Then insert the dipstick again without screwing it in.
  • Page 43 rEPAir iNSTruCTiONS Fuel tank removal WArNiNG! Gasoline is highly flammable and environmentally hazardous. Take great care to prevent fires and avoid spills. Position a suitable vessel to collect the gasoline. The tank capacity is approx. 7 liters/7.4 US qt. Empty the fuel tank by disconnecting the hose under the tank.If you do not wish to empty the tank, you can pinch the hose with lockable welding pliers and then...
  • Page 44 rEPAir iNSTruCTiONS Changing Engine Oil Kawasaki The engine oil must be changed for the first time after running for 8 hours. It must then be changed after every 100 running hours. WArNiNG! Engine oil can be very hot if it is drained directly after stopping the engine.
  • Page 45 rEPAir iNSTruCTiONS Checking and Adjusting the Steering Cables The steering is controlled with cables. These can stretch after a time, which means the steering settings can change. Steering can be checked and adjusted in the following way: Remove the frame plate by loosening the screws.

  • Page 46: Replacing The Steering Cables

    rEPAir iNSTruCTiONS 8009-372 Steering servo and steering cables replacing the Steering Cables Loosen the rear fastening of the steering cables (1). Remove the frame plate. Loosen the steering cable front fastening (2) at the steering chain (3) and pull out the steering cables from the frame.

  • Page 47: Removing/Assembling The Cable Pulley

    rEPAir iNSTruCTiONS 8009-371 Steering cables and cable wheel removing/Assembling the Cable Pulley Remove the frame plate and underrun guard under the machine. Loosen the rear fastening of the steering cables (1). Remove the screw (2) and the cable pulley (5). Remove the bearing circlip (3) and tap out the bearing (4).
  • Page 48 rEPAir iNSTruCTiONS Adjusting Parking Brake on rider AWD Machines Make sure the parking brake is adjusted correctly by placing the machine on a downhill slope with disengaged front and rear axles. Apply and secure the parking brake. If the machine does not stay stationary, adjust the parking brake as follows.
  • Page 49 rEPAir iNSTruCTiONS Hydrostat Cable Adjustment The hydrostat cable can be adjusted as follows: Remove the transmission cover. Undo both screws (one on each side) and then lift off the transmission cover. Make sure the front ball joint on the rod is fitted into the second hole from the top on the rear axle control lever.
  • Page 50 rEPAir iNSTruCTiONS Checking and Adjusting the Choke Cable Kawasaki If the engine emits black smoke or is difficult to start, it may be due to an incorrectly adjusted choke cable (top cable). If necessary, adjustment can be done as follows: Loosen the clamping screw for the cable’s outer casing and move the choke control to the full choke position.
  • Page 51 rEPAir iNSTruCTiONS Remove the lock springs and loosen the speed control link joint lock spring and release the cable anchorage from the rear frame and the swivel joint. 8009-203 Clean, see "Working Methods". Mark up Locking spring and disconnect the hydraulic hoses from the couplings under the machines.

  • Page 52: Removing The Swing Axle

    rEPAir iNSTruCTiONS 11. Remove the inner circlip (1) from the lower bearing (see illustration). The rear carriage is now loose and can be moved. Then take loose the outer circlip (2) and take out the bearing from below. 6012-027 Lower bearing 12.
  • Page 53 rEPAir iNSTruCTiONS Mark up and disconnect the hydraulic hoses from the couplings under the machines. 8009-820 Hydraulic hoses Loosen the idler spring. 8009-821 Idler spring Remove the hydrostat cable from the arm and the casing from the anchorage. 8009-822 Hydrostat cable English-...
  • Page 54 rEPAir iNSTruCTiONS Remove the circlip and lift away the hydrostatic fan. Remove the rear belt from the impeller and the idler pulley. Remove the circlip and washer from the swing axle and pull loose the rear frame. 8009-823 Hydrostat fan Remove the circlip and washer from the inner anchorage on the swing axle (1) and pull out the swing axle from the rear.

  • Page 55: Assembling The Swing Axle

    rEPAir iNSTruCTiONS Assembling the Swing Axle Grease half the axle (the half that is not machined down) and press in the guide spindle from behind (see illustration). Fit the washer and circlip on the swing axle at its inner fastening. Fit the dust shield (with the thin lip back) approx.
  • Page 56 REPAIR INSTRUCTIONS • Remove the circlip. • Pull o the wheel and hub from the axle. • Take hand of the key, spacer sleeve and washers, keep track of the number of washers, can vary between sides. 8009-825 Circlip Free the front speed adjustment link from the front axle.
  • Page 57 rEPAir iNSTruCTiONS Undo the hydraulic pipe from the top of the front axle. Fit protective plugs. A small amount of oil may leak out even if the front axle has not been drained. 8009-826 Hydraulic pipe, top Remove the five screws holding the front axle and lower the front axle.
  • Page 58 rEPAir iNSTruCTiONS 8009-829 Rear front axle bracket 10. Release the parking brake cable from the front axle. 8009-691 Parking brake cable 11. Loosen the stop screws (2x) and remove the bearing on the right. 8009-625 Right front axle bearing Assembly Reassemble the front axle in reverse order in relation to removal.

  • Page 59: Rear Axle

    rEPAir iNSTruCTiONS Lightly oil in the pipe couplings before assembly. Grease the axles with corrosion protection before fitting the wheels. The spacer sleeves inside the wheels have different lengths. Left 36.3 mm + washer Right 45.5 mm, no washer Do not get mixed up with the rear axle spacer sleeves.
  • Page 60 rEPAir iNSTruCTiONS Drain the oil if necessary, two plugs. 8009-832 Oil drain Mark the hydraulic lines and loosen them from under the rear axle. Fit protective plugs. A small amount of oil may leak out even if the axle has not been drained. 8009-833 Hydraulic hoses bottom Loosen the return line from the hydraulic...
  • Page 61 rEPAir iNSTruCTiONS Loosen the cable and the speed control link rod from the horizontal arm. Remove the clutch control. Prise off the rear V-belt from the fan's belt pulley. Place the belt above the groove on the crankshaft pulley and insert it between the fan blades.
  • Page 62 Make sure that the steering angle does not change during this work. Measurement should be done using Husqvarna's optical tachometer. Front wheel speed should be 0.95-1 of the rear wheel speed. Note that the variation between the wheel speeds is intentionally greater on 8042-126 delivery.
  • Page 63 REPAIR INSTRUCTIONS Raise and support the machine with the wheels one side on the ground and the wheels on the other side free. Make sure the steering angle has not changed. Mark the free rolling wheels with reflective tape or equivalent. Think of the exhaust risk.
  • Page 64 rEPAir iNSTruCTiONS Change of Hydrostat Shaft Seals Seal Change on input Shaft Remove the cooling fan, held by a circlip. Remove the belt pulley from the input shaft by pulling it up and then dismantling the circlip under the belt pulley. iMPOrTANT iNFOrMATiON The area around the seal must be absolutely clean! if the hydrostat oil...
  • Page 65 rEPAir iNSTruCTiONS Put the seal on the shaft with the smooth side up and press down carefully. Use the thick end of 1/4" extension to carefully tap down the seal until the top of the seal is level with the top edge of the shaft housing.
  • Page 66 rEPAir iNSTruCTiONS Wind insulating tape around the output shaft from the start of the keyway and out on the shaft until the circlip groove is also covered by tape. This is done to protect the new seal from damage. Grease the shaft and inside the new seal so that the seal slides on easily.

  • Page 67: Replacing The Hydrostatic Cable

    rEPAir iNSTruCTiONS 11. Bleed the hydraulic system as described in "Bleeding the drive system". 12. Run the ride-on mower and then check there is no oil leaking from the new shaft seals. 13. Check the oil level and top up if necessary after the test drive.
  • Page 68 rEPAir iNSTruCTiONS Remove the transmission cover. 6021-030 Transmission cover Remove the locking spring and rear hydrostatic cable link joint from the arm. Remove the rear clamp. 8009-214 Rear link joint Lift off the front link joint and pull out the cable.

  • Page 69: Fitting The Hydrostatic Cable

    rEPAir iNSTruCTiONS Remove the whole hydrostatic cable. 6019-009 Remove hydrostat cable Fitting the Hydrostatic Cable Screw the front link joint onto the new hydrostatic cable and tension the locking nut. 6019-018 Front link joint Feed the new cable through the mower so it runs the same route as the old one.
  • Page 70 rEPAir iNSTruCTiONS Press the cable sheath into the front attachment in the center console. 6019-023 Front attachment in center console Screw on the front hydrostatic cable clamp. Press the link joint onto its attachment and fit the locking spring. 6019-024 Front clamp Screw the link joint onto the rear part of the hydrostatic cable.
  • Page 71 rEPAir iNSTruCTiONS 10. Connect the rear link joint and fit the locking spring. 8009-203 Locking spring 11. Tighten the rear link joint locking nut. 12. Screw on the frame plate. 13. Test drive the machine forward and back. 8042-119 Frame plate English-...

  • Page 72: Bleeding The Drive System

    rEPAir iNSTruCTiONS Bleeding the Drive System iMPOrTANT iNFOrMATiON Observe cleanliness. Do not reuse used oil. Handle waste oil as hazardous waste. Avoid skin contact, wash with soap and water if spilled. See "Hydraulic hygiene" on page 110. iMPOrTANT iNFOrMATiON Never run the reservoir empty during the work.
  • Page 73 rEPAir iNSTruCTiONS Fill the container with oil. Wait a few minutes and top up. 6012-048 Transmission oil reservoir Spin the wheels by hand and top up. Make sure the clutch valves are closed. Start the engine and let idle, top up. Release the parking brake and operate the front and back pedals for 4x5 seconds, top up.

  • Page 74: Adjusting Transmission Neutral Position

    rEPAir iNSTruCTiONS Adjusting Transmission Neutral Position Bleed the drive system as described in "Bleeding the drive system". Lift up the ride-on mower front and rear so that all the wheels are free and place axle stands under. Adjust neutral position by turning the hexagon shaft on the transmission (see illustration).
  • Page 75 rEPAir iNSTruCTiONS Method 2 1 = Shaft 2 = Locking nut If the drive shafts do not rotate backwards despite rotating the hexagon shaft one full turn, neutral position must be adjusted as follows: • Turn the shaft slowly counterclockwise until the drive shafts start to rotate forwards.
  • Page 76 rEPAir iNSTruCTiONS Hydrostatic Front Axle/rear Axle The transmission holds around 5 liters (5.2 US qt) (SAE 10W/40 engine oil, grade SF-CC or higher). Drain the hydrostat with the two plugs on each side of the shaft. Change hydrostat filter, see separate instructions.

  • Page 77: Lever Carrier Adjustment

    rEPAir iNSTruCTiONS Put the new filter in place. Coax it in so that the rubber seal in the front end enters into position. If the spring projects so it must be pressed together before the lid thread has "taken", the filter is not in the right position.

  • Page 78: Replacing The Hydraulic Pump Drive Belt

    rEPAir iNSTruCTiONS replacing the Hydraulic Pump Drive Belt removal Remove the transmission cover. 6021-030 Transmission cover Prise the belt off the belt tensioner. 8009-839 Belt tensioner Remove the belt guide for the center belt. 8009-736 Belt guide Prise off the center belt from the engine belt pulley and pull out the rear part.
  • Page 79 rEPAir iNSTruCTiONS Prise off the pump belt up on the engine belt pulley. Prise off the pump belt from the pump belt pulley. Insert the belt between the fan blades. Prise off the pump belt from the engine belt pulley and put it under the engine belt pulleys.

  • Page 80: Replacing The Center Belt

    rEPAir iNSTruCTiONS replacing the Center Belt Remove the rear belt guide for the center belt. 8009-737 Rear belt guide Remove the center belt and fit a new. Assemble and adjust the belt guide to the lower belt in the engine belt pulley. 8009-736 Belt guide Check and adjust the belt adjuster.

  • Page 81: Change Of Front Belt

    rEPAir iNSTruCTiONS Change of Front Belt Dismantling Remove the entire belt as described below when mounting the snow blade on the machine. Put the cutting deck into service position. Prise the center belt off the center pulley. The belt is slackened when the cutting deck is raised.

  • Page 82: Tool Frame

    rEPAir iNSTruCTiONS Lay the center belt in place in the center pulley's bottom groove. 8009-695 Intermediate pulley Reset the cutting deck to cutting position. Tool Frame removal Remove the cutting deck, see "Removing 8042-529 the Cutting Deck (CombiClip 103, CombiClip 112)" on page 86. Press down the tool frame and lower the catch.
  • Page 83 rEPAir iNSTruCTiONS Lower the tool frame with the manual lever. Insert a small screwdriver or the like through the chain so that it can not slide into the frame tunnel and loosen the chain from the tool frame. 8042-331 Chain fastening Remove the tool frame rear joint screws.
  • Page 84 rEPAir iNSTruCTiONS Fitting the Cutting Deck (CombiClip 103, 112) WArNiNG! use protective goggles when assembling the cutting deck. The spring keeping the belt under tension can break and cause personal injury. Place the Rider on a level surface and activate the parking brake. Make sure the adjustment lever for cutting height is in its lowest position and that the lifting lever for the cutting deck is...
  • Page 85 rEPAir iNSTruCTiONS Lift up the cutting deck 8043-922 Slide in the deck so that the inner pins bottom in the tool frame groove. 8042-512 Place the drive belt around the deck's drive wheel. Make sure the belt comes on the correct side of the belt tensioner. 8042-464 Hook on the height adjustment stay.
  • Page 86 rEPAir iNSTruCTiONS 10. Fasten the idler pulley spring. 11. Fit the front cover. 8042-514 removing the Cutting Deck (CombiClip 103, CombiClip 112) WArNiNG! use protective goggles when dismantling the cutting deck. The spring keeping the belt under tension can break and cause personal injury.

  • Page 87: Removing The Cutting Deck (Combiclip 94)

    rEPAir iNSTruCTiONS removing the Cutting Deck (CombiClip 94) Put the machine in a level position. Apply and secure the parking brake. Put the cutting height control to its lowest position and lift up the cutting deck. 8043-924 Remove the front cover by loosening the pin.
  • Page 88 rEPAir iNSTruCTiONS Place the handle on the frame curve. 8042-049 Lift off the drive belt and suspend it on the relief hook. 8042-050 Loosen the cutting height stay and place it on the bracket. 8042-051 English-...

  • Page 89: Service Position For Cutting Deck

    rEPAir iNSTruCTiONS Grip the front edge of the deck and pull it forward until it stops. 8042-052 Remove the screws holding the cutting deck. 8042-118 Service Position for Cutting Deck In order to give good access for cleaning, repair and service of the deck, it can be set to service position.
  • Page 90 repair instructions Remove the front cover. WarninG! Wear protective goggles when dismantling the cutting deck. the spring keeping the belt under tension can break and cause personal injury. 8042-508 Loosen the spring for the drive belt tensioning wheel. 8042-514 Loosen the cutting height stay and place it in the holder.
  • Page 91 rEPAir iNSTruCTiONS Grip the front edge of the deck and pull it forward until it stops. 8042-251 Lift the deck until it stops with a click. The deck is automatically locked in vertical position. 8042-252 return from Service Position Hold the front of the deck and undo the catch, lower the deck and slide it in.

  • Page 92: Applying Service Position Combiclip 94

    rEPAir iNSTruCTiONS Applying Service Position CombiClip 94 Put the machine in a level position. Apply and secure the parking brake. Put the cutting height control to its lowest position and lift up the cutting deck. 8042-047 Remove the front cover by loosening the pin.
  • Page 93 rEPAir iNSTruCTiONS Place the handle on the frame curve. 8042-049 Lift off the drive belt and suspend it on the relief hook. 8042-050 Loosen the cutting height stay and place it in the holder. 8042-051 Grip the front edge of the deck and pull it forward until it stops.

  • Page 94: Return From Service Position

    rEPAir iNSTruCTiONS Lift the deck until it stops with a click. 8042-053 The deck is automatically locked in vertical position. 8042-054 return from Service Position Hold the front of the deck and undo the catch, lower the deck and slide it in. 8042-054 English-...

  • Page 95: Setting Parallelism And Cutting Height

    rEPAir iNSTruCTiONS Put back the cutting height stay and the belt. Tighten the belt with the belt tensioner. 8042-055 Fit the front cover. Put the cutting height control to one of the positions 1-7. Setting Parallelism and Cutting Height Parallelism and height must be adjusted when a new cutting deck is fitted.
  • Page 96 rEPAir iNSTruCTiONS 4. Check of Cutting Deck Parallelism Check the deck parallelism as follows: Check tire pressure 60 kPa/0,6 kp/ /8,5 PSI. Put the ride-on mower on a level surface. Move the lifting lever to cutting position. Measure the distance from the front and back edge of the deck to the ground.
  • Page 97 rEPAir iNSTruCTiONS iMPOrTANT iNFOrMATiON A new parallelism and height adjustment must be made when changing cutting deck. Checking and Adjusting Ground Pressure In order to obtain the best cutting results, the cutting deck must follow the surface without lying too hard against it. The pressure is adjusted with a screw and a spring on each side of the ride-on mower.
  • Page 98 rEPAir iNSTruCTiONS Loosen the spring (4) tensioning the V-belt and prise off the belt. The new belt is mounted in reverse order. Lay the belt as illustrated. A decal inside also shows the belt routing diagram. CombiClip 103 and 112 WArNiNG! Protect your hands with gloves when working on the blades.

  • Page 99: Removing Blades With Bearings

    rEPAir iNSTruCTiONS Screw out the two deck frame bolts. 8042-246 Loosen the screws on the cutting cover. Lift up the deck frame and extract the cutting unit cover. 8042-267 Loosen the spring tensioning the V-belt and prise off the belt. Assemble in reverse order.
  • Page 100 rEPAir iNSTruCTiONS Remove the screw holding the belt pulley. Secure the blade with a wooden block or hold the belt pulley with an oil filter puller for example. Do not misplace the key that is between the belt pulley and the shaft. Remove the belt pulley, a puller may be required to do this.
  • Page 101 rEPAir iNSTruCTiONS Mark one end of the shaft. Press out the shaft with a puller. Tap out the bearings and remove the spacer. 6012-086 Shaft removal The whole package can be purchased as one complete set with shaft housing, shaft, spacer and bearing.
  • Page 102 rEPAir iNSTruCTiONS Loosen the screw holding the belt pulley (2) a few turns. Secure the blade with a wooden block or hold the belt pulley with an oil filter puller for example. 8009-292 Securing blade Remove the nuts on top of the cover holding the bearing housing in place.

  • Page 103: Grinding And Balancing Blades

    rEPAir iNSTruCTiONS Refit the blade bolt in the shaft. Screw it in a few turns and tap or press off the hub. Do not misplace the key that is between the hub and the shaft. Mark one end of the shaft. Press or tap out the shaft.

  • Page 104: Removal Of Bioclip Plug (Combiclip)

    rEPAir iNSTruCTiONS Balance the blades as follows: • Put e.g. a drift horizontally in a vice as illustrated. • Insert the end of the drift into the center hole of the blade and check that the blade is still. The illustration shows a blade that requires adjustment, it must be ground more to attain the right balance (at the arrow).

  • Page 105: Electrical System

    ElEctrical SyStEm Electrical System Wiring Diagram 8009-849 Electrical system, component locations Microswitch, seat Key to color abbreviations in wiring diagram Ignition and starter switch RD = Red Microswitch, lifting lever BL = Blue Microswitch, pedal carrier VT = White Main fuse 15 A SV = Black Starter relay GL = Yellow...
  • Page 106 ELECTriCAL SySTEM 8009-679 Wiring diagram AWD English-...

  • Page 107: Ignition And Starter Switch

    ELECTriCAL SySTEM ignition and Starter Switch Loosen the right wing cover. Remove the inner protective plate on the lever carrier. Unplug the connector from the ignition switch by pulling straight down. Remove the ignition key and the rubber seal. Remove the nut and the ignition switch. Assemble in reverse order.
  • Page 108 ELECTriCAL SySTEM Microswitch Lifting Lever Loosen the right wing cover. Remove the inner protective plate on the lever carrier. Unplug the connector from the microswitch. Remove the microswitch. Assembly is in reverse order without setting. 8009-422 Microswitch cutting deck Microswitch Seat Raise the seat and remove the spring disc with spring and spacer sleeve.
  • Page 109 ELECTriCAL SySTEM English-...

  • Page 110: Hydraulic System

    HyDrAuLiC SySTEM Hydraulic System • Dirt particles entering the system during intervention: Hydraulic Hygiene - Contaminants following with filled oil. Keep the hydraulic system clean. Remember to: - Particles of dust from the repair premises. • Clean thoroughly before opening the filler cap - Gasket and thread seal from assembly.

  • Page 111: Keep Hydraulic Oil Clean

    HyDrAuLiC SySTEM Keep Hydraulic Oil Clean Working Methods Dirt and contaminants are a hydraulic system's Cleanliness also applies to components that are biggest enemy. Long-term work at high effect is removed or are going to be fitted. Remember that also very dependent on whether or not the an exchanged component will probably be hydraulic oil is kept in good order.

  • Page 112: Hydraulic System Awd

    HyDrAuLiC SySTEM Hydraulic System AWD Hydraulic tank Filter Hydraulic pump, variable Hydraulic motor, fixed Control arm displacement Hydraulic motor, variable 8009-857 English-...
  • Page 113 HyDrAuLiC SySTEM Hose Package Hoses under the machine are gathered into a hose package that is kept together with a plastic hose protector wound around the hoses. The hoses are color marked during manufacture but this may have been damaged or ripped off. It is then possible to identify the hoses by the part numbers stamped in them.
  • Page 114 Engine does not start...
  • Page 115 Engine starts but does not work satisfactorily...
  • Page 116 Engine runs normally, low/no traction...
  • Page 117 Low traction, noise...
  • Page 118 Transmission: Overheating, other indications...
  • Page 119 uneven mowing result, vibrations...
  • Page 120 115 63 59-26 2014W02...

This manual is also suitable for:

Rider 316txs awdRider 316tRider 316t awdRider 322t

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