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ITW Dynatec DYNAMELT D15 Series Technical Documentation Manual

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Adhesive Application Solutions | ISO 9001 certified
DYNAMELT D15/D25/D45 SERIES
ADHESIVE SUPPLY UNIT
with V6 DynaControl with LCD or Touch Screen Controller Rev.1.16
Technical Documentation, No.20-63, Rev.9.16
ITW Dynatec
An Illinois Tool Works Company
www.itwdynatec.com

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Summary of Contents for ITW Dynatec DYNAMELT D15 Series

  • Page 1 Adhesive Application Solutions | ISO 9001 certified DYNAMELT D15/D25/D45 SERIES ADHESIVE SUPPLY UNIT with V6 DynaControl with LCD or Touch Screen Controller Rev.1.16 Technical Documentation, No.20-63, Rev.9.16 ITW Dynatec An Illinois Tool Works Company www.itwdynatec.com...
  • Page 2 Please be sure to include the serial number of your application system each time you order replacement parts and/or supplies. This will enable us to send you the correct items that you need. ITW Dynatec Service Parts and Technical Service: AMERICAS EUROPE, MIDDLE ASIA PACIFIC EAST &...

  • Page 5: Table Of Contents

    Page iii ITW Dynatec Revised 11/14 D15/D25/D45 V6 DCL ASU Manual #20-63 TABLE OF CONTENTS Chapter 1 Safety Precautions Chapter - Page # Safe Installation and Operation ............
  • Page 6 Page iv ITW Dynatec Revised 11/14 D15/D25/D45 V6 DCL ASU Manual #20-63 LCD Controller Features ............. .
  • Page 7 Page v ITW Dynatec Revised 11/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Control Switch On/Off and Standby Switch ..........
  • Page 8 Page vi ITW Dynatec Revised 11/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Error Indication Alarm Troubleshooting Guide ..........
  • Page 9 Page vii ITW Dynatec Revised 11/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Chapter 11 System Schematics & Engineering Drawings Head Schematic: all models ............
  • Page 10 Page viii ITW Dynatec Revised 11/14 D15/D25/D45 V6 DCL ASU Manual #20-63...

  • Page 11: Chapter 1 Safety Precautions

    Safety Precautions Page 1-1 ITW Dynatec Revised 10/14 ALL MODELS Chapter 1 SAFETY PRECAUTIONS All operators and service personnel must read and understand this manual before operating or servi- cing equipment. All maintenance and service on this equipment must be performed by trained technicians.

  • Page 12: Electrical

    For this reason, always wear eye protection and protective clothing. Either of the two High Pressure symbols shown may be used on ITW Dynatec equipment. Protective Covers...

  • Page 13: Treatment For Burns From Hot Melt Adhesives

    Never operate this unit in an explosive environment. Use cleaning compounds recommended by ITW Dynatec or your adhesive supplier only. Since the flash points of clean- ing compounds vary according to their composition, consult with your supplier to determine the maximum heating tem- peratures and safety precautions.

  • Page 14: Special Safety Considerations When Using Reactive Hmpur Adhesives

    Most importantly, when over-heated, many HMPURs release gases that can be hazardous to humans. Therefore, adequate vent- ilation must be available to prevent injury to personnel in the workspace. ITW Dynatec PN 114367 Vent Hood is re- quired.

  • Page 15: Description

    Description Page 2-1 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Chapter 2 DESCRIPTION AND SPECIFICATIONS Description The D15/D25/D45 Series adhesive supply units (ASUs) are computer-controlled hot-melt supply units designed on metric standards. Their “all-icon” control panels, with choice of display lan- guages, are internationally operator friendly.

  • Page 16: Specifications

    Page 2-2 Description ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Specifications Environmental Storage/ shipping temperature ......
  • Page 17 Description Page 2-3 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Performance Operating temperature range ......

  • Page 18: Installation Dimensions

    Page 2-4 Description ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 DIMENSION mounting holes* 1015 1225 1345 D15/D25 mm 4.72 20.7 38.8 19.6 48.2 20.5 17.1 31.1 D15/D25 inches D45 mm “ “ “ “ “ “ “...

  • Page 19: Wattage Capacity

    Description Page 2-5 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Total System Wattage Capacity WATTAGE Hopper 2500w 2500w 2500w Up to 2 Optional Drop-in Grids 2500w 5000w applicable (2500 w each) Hose + Applicator 1 & 2...
  • Page 20 Page 2-6 Description ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Wattage Chart D15/D25/D45 The ASUs are available in 12 electrically different versions. The following table shows the wattage and circuit breaker amps for each configuration: 32Amp 30Amp...

  • Page 21: Model Designation Matrix (Sds)

    Description Page 2-7 ITW Dynatec Revised 11/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Dynamelt D XX V6X X X X X X X X X X DX FX - X X X X X . . . HOPPER SIZE: 15 = 15kg (33 lb)
  • Page 22 Page 2-8 Description ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63...

  • Page 23: Placing The Asu

    Installation Page 3-1 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Chapter 3 INSTALLATION Placing the ASU The D15/D25/D45 SERIES ASUs can stand alone on flat surfaces. Access is needed for the main electrical power and the serial communication connections to come in from below the unit and to connect to the V6 Base Module (which is inside the panel box).

  • Page 24: Lifting The Asu

    Page 3-2 Installation ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Lifting the ASU WARNING The unit must be lifted by two persons, using proper lifting technique, one per- son at either end. Securely hold it under its base plate. No belts or hooks should be used.

  • Page 25: Installation

    Installation Page 3-3 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Installation Note: Re-read Chapter 1 “Safety Precautions” before performing any installation procedures. All installation procedures must be performed by qualified, trained technicians. After the D15/D25/D45 SERIES ASU has been properly mounted, the following general sequence should be followed for installation: 1.
  • Page 26 Page 3-4 Installation ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 3. A voltage configuration connector (plug), appropriate for your order, has been installed in your ASU. Before proceeding, verify that this plug is correct for your operating voltage.
  • Page 27 Installation Page 3-5 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Voltage Configuration Connector Schematics...
  • Page 28 Page 3-6 Installation ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 4. At installation, the customer must make the following terminal connections into the ASU’s main power (ON/OFF) switch and modules. The modules do not need to be removed from the ASU in order to make connections.

  • Page 29: Location Of V6 Modules & Printed Circuit Boards (Pcbs)

    Installation Page 3-7 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 HMI Assembly (Operator’s Panel) High Temp (OverTemp) Thermostat V6 Power (located Module within cabinet) V6 Base Module V6 Temp Module Main Circuit Breaker, On-Off, 30A (standard) V6 AUX...

  • Page 30: Adding Adhesive

    Page 3-8 Installation ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 5. The adhesive hoses are connected to the filter manifolds at the back of the machine (see illustra- tion on the next page). On a two or four-hose machine, the hose electrical plugs are connected to the bank of receptacles #1 to 4.

  • Page 31: Rear Cover: Hose And Head Electrical And Adhesive Connections

    Installation Page 3-9 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Maintain adhesive level 13mm to 100mm (1/2” to 4”) from top of hopper Filter Guard Adjustable Pressure Relief Valve Pressure Gauge (optional) Hose / Head Adhesive Port...

  • Page 32: Adjusting The Pressure Relief Valve

    Page 3-10 Installation ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Adjusting the Pressure Relief Valve The function of the pressure relief valve is to protect the gear pump(s) and the pump drive compo- nents from overload and to protect other components from potentially damaging pressure levels.
  • Page 33 Installation Page 3-11 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 5. Actuate (open) the valves on the applicator(s) in order to fill them with adhesive and purge air from the system. 6. Close the valves (those opened in the last step) to stop the flow of adhesive.

  • Page 34: Field Installation Of Controller Options

    D15/D25/D45 V6 DCL ASU Manual #20-63 Field Installation of Controller Options Customers who choose to modify their adhesive supply unit with ITW Dynatec manufactured options should assure that only qualified technicians perform such installations. The installation of options that require specific procedures and/ or calibration are outlined in this chapter.
  • Page 35 Installation Page 3-13 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Typical Start-Up and Shut Down of the V6 System Using LCD Controller The following simplified sequence assumes that the LCD HMI DynaControl V6 Controller has been programmed.
  • Page 36 Page 3-14 Installation ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Typical Start-Up and Shut Down of the Application System Using the Touch Screen The following simplified sequence assumes that the DynaControl Controller has been pro- grammed. Start Up Procedures 1.
  • Page 37 Installation Page 3-15 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 b. If Pump is in Manual Mode: i. Select the pump for programming under the Settings column on the Pump Overview Screen. ii. Set the manual setpoint value (RPM) under Manual Mode Settings.

  • Page 38: Storage And Disposal Of The Application System

    Page 3-16 Installation ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Storage and Disposal of the Application System Temporary Storage of the Unit 1. Flush the adhesive application system with flushing fluid (PN L15653), following the instruc- tions detailed in chapter 6 of this manual.

  • Page 39: Chapter 4 Dynacontrol Controller Set-Up

    Controller Setup Page 4-1 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Chapter 4 DynaControl V6 CONTROLLER SET-UP Temperature Control Functions in General The DynaControl microprocessor-based proportional temperature control in the ASU performs a number of functions that help to maintain adhesive setpoints in all temperature zones of the DY- NAMELT system.
  • Page 40 Page 4-2 Controller Setup ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Over-Temperature Setpoint The programmable temperatures that will cause alarms to occur when those temperatures are exceeded. Power is not disconnected, the READY contact opens and the alarm contact opens. If an external alarm has been connected, it will activate.

  • Page 41: Dynacontrol V6 Lcd Display During Normal Operating Mode

    Controller Setup Page 4-3 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Temperature Zone Enable The temperature zone enable allows the operator to disable unused temperature zones in such a way that they do not appear on the controller’s display and heating is switched OFF.
  • Page 42 Page 4-4 Controller Setup ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals LCD Error Indication Alarm Display Examples Non‐Active (”solid” (”outlined” Active Zones bar‐graphs) Zones bar‐graphs) Zone has Zone is cold no sensor Zone is at lower tolerance...

  • Page 43: Touch Screen Error Indication Faults & Alarms

    Controller Setup Page 4-5 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Touch Screen Error Indication Faults & Alarms If a fault/ alarm occurs, the Acknowledge button (on the Main Screen) and the temperature zone will be highlighted in red. The controller will turn off the internal power to the heaters and an ap- propriate alarm indication will appear in the status line of the controller’s display.
  • Page 44 Over temperature: hardware over-temperature indication. Communication Error: there is a communication error between the touch panel and controller. Parameter CRC Error: parameter memory has been lost. Call ITW Dynatec Technical Service. Other Faults or Alarms: call ITW Dynatec Technical Service.

  • Page 45: Settings For A Typical Operation

    Controller Setup Page 4-7 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Settings for a Typical Operation Note: The values given here are approximate settings for a typical packaging application. The val- ues you choose will be based on the type of equipment and adhesive you are using and the nature of your particular operation.

  • Page 46: System Values That Are Factory Programmed (Not Customer Accessible)

    “Actual” temperature indication range: 0C to 260C (32F to 500F). Customer Programmable System Values Preset At The Factory ITW Dynatec can set the controller’s system values to customer’s specs, if provided. If customer’s specs are not provided, the following values will be entered into the DynaControl con- troller at the factory.

  • Page 47: Default Settings Of The Dynacontrol V6 Lcd Controller

    Power-On heater start: Yes. Global setpoints: No. Minimum pump speed: 0 RPM). Maximum pump speed: 90 RPM. The ITW Dynatec factory default settings may be re-loaded in the controller per the instructions given in Chapter 5: Zone Configuration (P1 parameter).

  • Page 48: Lcd Controller Features

    Page 4-10 Controller Setup ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals LCD Controller Features One-button Shortcuts Press the “F” buttons to go to: F1 = the Hopper temperature zone F2 = the Hose temperature zone F3 = the first Applicator temperature zone...

  • Page 49: Lcd Hmi Programming

    LCD Programming Page 5-1 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Chapter 5, Section 1 PROGRAMMING INSTRUCTIONS, V6 LCD FOR D SERIES ASUs DynaControl CONTROLLER, V.6.00 and Up DynaControl (DCL) V6 LCD Interface DynaControl V6 controller technology is available as a liquid crystal display (LCD), which allows an instant overview of temperature zone and pump status, and with a combination Input Wheel/ Enter Knob to facilitate fast programming.

  • Page 50: Overview Screen Reference

    Page 5-2 LCD Programming ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Overview Screen Reference System Status Time of Day Pump Status 7‐Day Scheduler Keypad Status Status Status Line Pump /Motor Zone Speed Bar‐Graph Zone Symbols F1, F2, F3, F4, F5: Toggle “On/Off”...

  • Page 51: Status Line

    LCD Programming Page 5-3 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Status Line The status line is the top line of the display. It always lists the System Status, the Time‐of‐Day and the Pump Status. It can also include the status of the Keypad (if locked) and the 7‐Day Scheduler (if active).

  • Page 52: Bar Graphs

    Page 5-4 LCD Programming ITW Dynatec Revised 11/14 D SERIES V6 DCL ASU Manuals Bar‐Graphs The temperature status of each zone is shown by a bar‐graph. A solid bar‐graph indicates that the temperature zone is activated. An outlined bar‐graph indicates a temporarily de‐activated temperature zone.

  • Page 53: To Navigate Away From Overview Screen

    LCD Programming Page 5-5 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Overview Screen Example The Overview Screen illustrated below illustrates an example of a typical system. This melter has two premelt (drop‐in) grids and two hopper heaters for a total of four ASU temperature zones.

  • Page 54: Setup Your System Parameters

    Zone names may be re‐programmed to suit the user, but ITW Dynatec's typical D Series zone names are: PREMELT (drop‐in grid), HOPPER, HOSE, HEAD and AUX.
  • Page 55 LCD Programming Page 5-7 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Selecting Temperature Setpoints After selecting a temperature zone, press the Enter Knob to highlight the setpoint. Turn the In‐ put Wheel to your desired setpoint value. To enter the new value, press the Enter Knob. Contin‐...

  • Page 56: Pump Settings

    Page 5-8 LCD Programming ITW Dynatec Revised 11/14 D SERIES V6 DCL ASU Manuals Pump Screen Return to the Overview Screen if necessary, by pressing the RETURN button. Then press the Pump button (or F5) to go to the Pump Screen.
  • Page 57 LCD Programming Page 5-9 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals However, to select Manual mode, press the Enter Knob before turning the wheel. Pressing the Enter Knob here toggles between mode selection and RPM selection. Once you are in Manual mode and you have highlighted the RPM selection, turn the Input Wheel to your desired RPM value.

  • Page 58: Main Menu

    Page 5-10 LCD Programming ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Main Menu Press the Main Menu button on the Overview Screen to go to the following functions: F1: Recipe Management F2: Standby Mode F3: Setpoint Locking F4: 7‐Day Scheduler...
  • Page 59 LCD Programming Page 5-11 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals To Save a Recipe (SAVE TO PROG): 1. Program the controller as you wish it to be setup for a recipe. Program the following paramet‐ ers: temperature setpoints, zone On/Off settings and motor mode and speed.

  • Page 60: Setpoint Locking

    2453, press the sequence “F2, F4, F5, F3” (Note: setup an access code on page 3 of the System Configuration Menu). The ASU is shipped from ITW Dynatec with a default access code of “1111”. Keypad is locked,...
  • Page 61 LCD Programming Page 5-13 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Programming Sequence: Set‐up each Daily Program entirely before moving on to the next Daily Program. Up to three Daily Programs may be setup. All time selections are based on a 24‐hour clock.
  • Page 62 Page 5-14 LCD Programming ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Daily Program #2: On Fridays, the ASU will Switch‐On at 5:30am. It will go into Standby at 12:30pm. It will come out of Standby at 1:00pm and will Switch‐Off at 4:30pm.

  • Page 63: Info Screen

    LCD Programming Page 5-15 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Info Menu (F5) The info screens contain details about the hot melt system and can aid in troubleshooting. Info Screen #1: The first Info Screen lists temperature zone and pump configuration. It also provides the revision level of the controller's modules and the elapsed time on the Dynamelt ASU's controller.

  • Page 64: System Configuration Menu

    Temperature/ Pressure Conversion ‐ Fahrenheit or Celsius/ PSI or BAR Language Selection ‐ English, German, Spanish, French, Chinese or Japanese Zone Configuration ‐ typically configured by ITW Dynatec Pump Configuration ‐ typically configured by ITW Dynatec Setpoint Limitation ‐ sets a limit on the maximum setpoint Hi/Low Tolerance ‐...

  • Page 65: Language Selection

    Zone Configuration (P1) This menu configures the controller's temperature zones by listing the number of each type of zone. Zone configuration is typically done at the ITW Dynatec factory and does not require pro‐ gramming by the user. The Zone Configuration screen may be used to reload the ITW Dynatec factory default controller parameters.

  • Page 66: Setpoint Limitation

    Page 5-18 LCD Programming ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Setpoint Limitation (P2) This parameter sets the maximum temperature zone setpoint. The setpoint limitation is useful for an adhesive with a low melt temperature. In this case, the maximum selectable setpoint could be lowered in order to avoid over‐heating the adhesive.

  • Page 67: Level Detection

    LCD Programming Page 5-19 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Standby Temperature Difference In Standby mode, the temperatures of all active temperature zones decrease by a programmed amount and the pump(s) stop pumping adhesive. The programmed decrease in zone temperatures is the standby temperature difference. The standby temperature difference applies to all zones once standby is activated.

  • Page 68: Heatup Sequence (Priority)

    Page 5-20 LCD Programming ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals change the function from activate or deactivate. To program the controller to Stop the Pump After Hopper Empty, first press the Configuration button ( ) or F1 to bring up the parameter, then press the Enter Knob to change the function from activate or deactivate.

  • Page 69: Access Code

    Main Menu, F3. The Dynamelt ASU is shipped from ITW Dynatec with a default code of 1111. To re‐program the access code, the current access code must be entered. All access codes must be 4‐digit numbers using the digits 1, 2, 3, 4 and 5 only.

  • Page 70: Customer Zone Names

    Page 5-22 LCD Programming ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Customer Zone Names (P4) With this configuration parameter, the user may personalize the names of the temperature zones with names that are more descriptive for his application. That is, instead of the factory‐set zone names of Z01, Z02, Z03, etc., the customer may prefer temperature zone names such as...

  • Page 71: Logbook/ Fault History

    LCD Programming Page 5-23 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Programming the Zone Names NOTE: This feature cannot accommodate Chinese language characters. After selecting the Customer Zone Names parameter and pressing the Enter Knob to display YES, press F3 (Change Text) to begin programming.

  • Page 72: Power-On Configuration

    Page 5-24 LCD Programming ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Power‐On Configuration (P4) Two start‐up parameters are programmed at the Power‐On Configuration screen, and they are set by choosing YES or NO: Power‐On Motor Stop At the Power‐On Motor Stop parameter, you decide if you prefer that the motor to be stopped when the ASU is turned on (if so, choose YES) or if you prefer that the motor remain in its previ‐...

  • Page 73: Global Setpoints

    LCD Programming Page 5-25 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Global Setpoints (P4) Setpoint programming may be simplified by programming Global Setpoints. With this paramet‐ er, the user programs a hopper setpoint and the controller configures all of the other zones.

  • Page 74: Controller Messages Troubleshooting Guide

    (solution = replace the motor), b. there may be a faulty motor drive (solution = replace the motor drive), c. there may be a motor overload (contact ITW Dynatec, Technical Service). SYSTEM FAULT ! This fault, seen on the controller display, will result if the V6 modules on the DIN rail are not connec‐...
  • Page 75 LCD Programming Page 5-27 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals TEMP SENS FAULT PRESS TEMP SENS FAULT PRESS Status Status F5 = Zone Off Advance to the temperature zones display to see which zone is affected. The two status lines shown above will alternate in this mode.
  • Page 76 Page 5-28 LCD Programming ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals...

  • Page 77: Setup Your System's Parameters

    ITW Dynatec Programming Page 5-1 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Chapter 5 DYNACONTROL V6 TOUCH PANEL for DYNAMELT M & D ASUs Version 01.2016 Setup Your System's Parameters  Program the controller parameters to meet the specific temperature requirements of your production.
  • Page 78 Page 5-2 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Alphabetic Entry Keypad • Use the alphabetic keypad to enter or change text, e.g. temperature zone names. • In the top window, the temperature zone name will be displayed.

  • Page 79: Main Screen

    ITW Dynatec Programming Page 5-3 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Main Screen  The Main Screen is displayed automatically when the unit is switched ON.  The Main Screen provides a comprehensive overview of the status of each of the temperature zones and the system as a whole.
  • Page 80 Page 5-4 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Main Screen, if six or fewer zones in any column are activated:...
  • Page 81 ITW Dynatec Programming Page 5-5 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Item Description Status Line Display of the actual status of the unit: • READY = All zones are within their setpoint temperatures and the unit is ready for operation.
  • Page 82 Page 5-6 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description • The actual values of the temperature zones are displayed in columns under the icons. Zone status is indicated by color: the zone field is colored green when the zone reaches setpoint, yellow while the zone is heating up, grey it it has been temporarily switched off and red if in alarm.

  • Page 83: Temperature Zones Set Screen

    ITW Dynatec Programming Page 5-7 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Temperature Zones Set Screen  To go to this screen, press the Set/Act button on the Main Screen.  The Set screen allows you to program the setpoint temperature for each activated zone. Each zone requires a temperature setpoint.
  • Page 84 Page 5-8 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Zone On/Off Switch on the Numeric Entry Keypad Item Description Zone On/Off Switch • Zones can be activated/ deactivated temporarily. Some zones (e.g. Hopper) cannot be deactivated.

  • Page 85: Pump Overview Screen

    ITW Dynatec Programming Page 5-9 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Pump Overview Screen  To go to this screen, press the Pumps button on the Main Screen.  While on the Pump Overview Screen, all changes are immediate (you do not need to confirm).
  • Page 86 Page 5-10 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description All Pumps Buttons Press one of the All Pumps buttons (either MANUAL, STOP or AUTO) to set all pumps to the desired function at one time.
  • Page 87 ITW Dynatec Programming Page 5-11 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Pump Control Screen/ Linear Line Speed  To go to this screen, press the Pump 2 field on the Pump Overview screen (to go to the Pump 1, etc.
  • Page 88 Page 5-12 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description Set the pump to the desired mode by pressing MANUAL, OFF (STOP) or AUTO. • MANUAL: The pump speed is adjusted manually by the operator. If MANUAL is selected the icon is highlighted green.
  • Page 89 ITW Dynatec Programming Page 5-13 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Extended Pump Mode Settings Screen, Linear Line Speed, Pressure Control  To go to this screen, press the Settings button on the Pump Control screen.
  • Page 90 Page 5-14 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description System 1 Pump 1 is selected. Pump Name Touch the input box and an Alphabetic Entry Keypad will appear. Enter your desired pump name and confirm by pressing OK.
  • Page 91 ITW Dynatec Programming Page 5-15 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Pump Control/ Pressure Control Screen  To go to this screen, press the Pump 2 field on the Pump Overview screen (to get to the Pump 1, etc.
  • Page 92 Page 5-16 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description Switch Point (if in Auto Mode only) Switch Point is set at a percentage of line speed. In the example shown above, 10%L equals 10% of line speed.
  • Page 93 ITW Dynatec Programming Page 5-17 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Automatic Ramp Compensation  To go to this screen, press the Automatic Ramp Compensation button on the Extended Pump Mode Settings Linear Line Speed screen.
  • Page 94 Page 5-18 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs  Ramp Compensation allows tuning of adhesive amounts during acceleration and deceleration of main machine to reduce waste and increase machine efficiency by entering appropriate parameters.

  • Page 95: Control Switch On/Off And Standby Switch

    ITW Dynatec Programming Page 5-19 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Control Switch On/Off and Standby Switch  To go to this screen, press the Control button on the Main Screen.  This screen allows you to turn the system On or Off and to activate/deactivate standby condition.
  • Page 96 Page 5-20 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description Standby Switch • Press the Standby switch to activate or deactivate the standby condition. When Standby is activated, the button will be highlighted blue.

  • Page 97: Systems Screen

    ITW Dynatec Programming Page 5-21 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Systems Screen  To go to this screen, press the Systems button on the Main Screen.  This screen displays all attached systems and allows you to select the desired system to control ...
  • Page 98 Page 5-22 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description System # Button • Each system is assigned with a number. • Press the desired number to go to the appropriate system to control and to edit its parameters.

  • Page 99: Settings Screen

    ITW Dynatec Programming Page 5-23 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Settings Screen  To go to this screen, press the Settings button on the Main Screen.  This screen allows you to set the parameters displayed: Language, Temperature/ Pressure Units,...

  • Page 100: Heating Priority Screen

    Page 5-24 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Heating Priority Screen  To go to this screen, press the Heating Priority button on the Settings Screen.  This screen allows you to set a Heating Priority for each zone. Heating Priority allows the hopper zones to heat to their ready temperatures before the other zones begin heating.
  • Page 101 ITW Dynatec Programming Page 5-25 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Zone Configuration Screen  To go to this screen, press the Zone Configuration button on the Settings Screen.  This screen allows you to enter zone names and to set Offset Temperature and other Control Settings for each zone.
  • Page 102 Page 5-26 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Zone Settings  To go to this screen, press a zone input box on the Zone Configuration Screen. Item Description Zone Name Touch the input box and an Alphabetic Entry Keypad will appear. Enter your desired name and confirm by pressing OK.
  • Page 103 ITW Dynatec Programming Page 5-27 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Item Description Use Temperature Integration • Depending on your Temp Module this function can be activated/ deactivated. • If you experience strong variations in actual temperature read-out, an integration function can be activated to eliminate EMC influence.

  • Page 104: Fieldbus Setup Screen

    Page 5-28 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Fieldbus Setup Screen  To go to this screen, press the Fieldbus Settings button on the Settings Screen.  When communicating to a parent machine which utilizes profibus or EtherNet IP, the unit must have a Fieldbus Address to identify it.

  • Page 105: General Settings Screen

    ITW Dynatec Programming Page 5-29 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 General Settings Screen  To go to this screen, press the General Settings button on the Settings Screen.  This screen allows you to set the parameters shown across the screen’s top line (Item #1, shown below).
  • Page 106 Page 5-30 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description Temperature Alarm Window • This is the programmable temperature range which allows the unit to go into Ready condition. The Temperature Alarm Window is a deviation (e.g. ± 20°C / 36°F) from the setpoint.

  • Page 107: Standby Settings

    ITW Dynatec Programming Page 5-31 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Standby Settings  To go to this screen, press the General Settings button on the Settings Screen. Item Description Parameter Selection tabs The Standby Settings tab has been selected.
  • Page 108 Page 5-32 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description Press the left-pointing arrow to go to the previous General Settings screen. Press the right-pointing arrow to go to the next General Settings screen.

  • Page 109: Level Control Settings

    ITW Dynatec Programming Page 5-33 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Level Control Settings  To go to this screen, press the General Settings button on the Settings Screen. If Digital Level Sensor is installed:...
  • Page 110 Page 5-34 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs If Analog Level Sensor is installed: Item Description Parameter Selection tabs The Level Control Settings tab has been selected. Empty Level If fill level is lower than this parameter an empty message will be generated.

  • Page 111: Pressure Zero Calibration

    ITW Dynatec Programming Page 5-35 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Pressure Zero Calibration  To go to this screen, press the General Settings button on the Settings Screen. Item Description Parameter Selection tabs The Pressure Zero Calibration tab has been selected.

  • Page 112: Calibrating Screen

    Page 5-36 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Calibrating Screen Item Description Parameter Selection tabs The Pressure Zero Calibration tab has been selected. Pressure Zero Calibration If (optional) pressure sensors are installed on the unit, the pumps can be pressure controlled.

  • Page 113: Customer Zone Names Screen

    6. Activate the names by pressing “Activate Customer Zone Names”. Later you may deactivate (or re-activate) the names by pressing “Activate Customer Zone Names” again. When personalized names are deactivated, the ITW Dynatec default zones names become active. You may also press Erase Zone Names to delete your loaded zone names and you may load...
  • Page 114 Page 5-38 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Item Description Result A message will confirm if the names were successfully loaded, activated or deactivated, or if there was an error in loading the names.
  • Page 115 Parameter Selection tabs The Support tab has been selected. If requested by ITW Dynatec Support you can insert USB Flash Drive to create a system dump file. This file can be send to ITW Dynatec for offline diagnostics. Press the left-pointing arrow to go to the previous General Settings screen.

  • Page 116: Recipes Screen

    Page 5-40 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Recipes Screen  To go to this screen, press the Recipes button on the Settings Screen.  This screen allows you to create recipes (or “programs”). A recipe is a set of temperature set points and parameters which the user has programmed and stored in the controller for future use.
  • Page 117 ITW Dynatec Programming Page 5-41 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Item Description BACK Button Press to return to the previous screen. Restore Recipes This button is visible only if USB Flash Drive is inserted into the Touch Panel.

  • Page 118: Time & Scheduler Screen

    Page 5-42 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Time & Scheduler Screen  To go to this screen, press the Time & Scheduler button on the Settings Screen.  This screen allows you to set the current date and time, and program the scheduler.
  • Page 119 ITW Dynatec Programming Page 5-43 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Item Description Programming • Select a timer for programming by pressing Timer 1, Timer 2 or Timer 3. • Select either System On/Off or Standby On/Off.
  • Page 120 Page 5-44 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Example: The display on the right shows that Timer 3 is not programmed and not activated:...

  • Page 121: Log Book Screen

    ITW Dynatec Programming Page 5-45 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Log Book Screen  To go to this screen, press the Log Book button on the Settings Screen.  The Log Book provides a read‐only history of the last 100 (maximum) controller faults and events.

  • Page 122: Security Screen

    Page 5-46 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Security Screen  To go to this screen, press the Security button on the Settings Screen.  This screen allows you to set securities (with password) for access and for changing parameters.
  • Page 123 ITW Dynatec Programming Page 5-47 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Item Description Section Access Press the buttons to select access to each parameter as follows: • Unlock = the parameter may be changed by all users.

  • Page 124: System Info Screen

    Page 5-48 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs System Info Screen  To go to this screen, press the System Info button on the Settings Screen.  This screen displays information about the V6 controller and its modules. The screen is read-only.

  • Page 125: License Management Screen

    To go to this screen, press the Licenses button on the System Info Screen.  To purchase licenses with additional features, please contact ITW Dynatec Customer Service and provide your unit’s serial number (provided on this screen). You will receive an USB Flash Drive with the license.
  • Page 126 Page 5-50 ITW Dynatec Revised 1/16 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Software Licenses  To go to this screen, press the Software Licenses button on the License Management Screen. Item Description Display Software Licenses Click on Entry for detailed license information.

  • Page 127: Acknowledge Button

    ITW Dynatec Programming Page 5-51 V6 DCL Touch Screen Controller for Dynamelt M & D ASUs Revised 1/16 Acknowledge Button  The Acknowledge Button is on the Main Screen & Temperature Zones Set Screen. 1: no faults or alarms indicated...

  • Page 128: Faults, Alarms

    • Communication Error = Communication error between the touch panel and controller. • Parameter CRC Error = parameter memory is lost. Call ITW Dynatec Technical Service. • Other Faults or Alarms = Call ITW Dynatec Technical Service. When an alarm condition occurs, the current display will be interrupted only if a sensor (or motor drive) failure occurs.

  • Page 129: Chapter 6 Preventive Maintenance

    Maintenance Page 6-1 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Chapter 6 PREVENTIVE MAINTENANCE Note: Re-read Chapter 1 “Safety Precautions” before performing any maintenance procedures. All maintenance procedures must be performed by qualified, trained technicians. General Cleaning The D15/D25/D45 SERIES ASU enclosure is finished with an extremely durable polyurethane paint.

  • Page 130: Hose Fittings

    Page 6-2 Maintenance ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Stainless Steel Loosen purge screw Filter Nut for procedure 106303 O-ring PN N03812 Filter Basket PN 101246 = 40 mesh (option) PN 101247 =100 mesh (standard) PN 106273 = 150 mesh (option) Bleed Valve ports &...

  • Page 131: Primary Filter Cleaning

    Maintenance Page 6-3 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Primary Filter Cleaning See the illustration below for location of the primary filter. 1. Pump all the adhesive out of the hopper. 2. Lower the temperature of the application system to the adhesive’s softening point.

  • Page 132: Pump Shaft Leak

    Page 6-4 Maintenance ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Pump Shaft Leak There is a cutout in the base plate, directly below the pump Seal Assembly shaft, which will allow adhesive from a leaking pump to exit the ASU.

  • Page 133: Flushing The System

    Maintenance Page 6-5 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Purging the Filter Manifold (Output Filter) of Adhesive and Pressure As a safety precaution, the ASU’s system should be purged of pressure and adhesive before at- tempting to change the output filter or before removing any of the hoses or applicators from their manifold port.
  • Page 134 Page 6-6 Maintenance ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 2. Reduce the ASU’s pump pressure to zero. Note: the hose used in the following process is merely for the convenience of depositing flushing fluid. This procedure does not have to be repeated for each hose in the system.

  • Page 135: Chapter 7 Troubleshooting

    HOT SURFACE HIGH VOLTAGE ITW Dynatec systems use electrical power that can be life threatening and hot-melt adhesives that can cause serious burns. Re-read Chapter 1 “Safety Precautions” before performing any troubleshooting or repair procedures. All troubleshooting and repair procedures must be per- formed by qualified, trained technicians.

  • Page 136: Location Of Components

    Page 7-2 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals HMI Assembly (Operator’s Panel) High Temp (OverTemp) Thermostat V6 Power (located Module within cabinet) V6 Base Module V6 Temp Module Main Circuit Breaker, On-Off, 30A (standard) V6 AUX...

  • Page 137: High-Temperature Redundant Overtemp Thermostat

    The normal life of this battery is about ten years. When the battery needs replacement, the scheduler’s clock does not function, but other controller features remain intact. Re- turn the board to ITW Dynatec for battery replacement. DynaControl V6 Modules The DynaControl V6 control package is built from encapsulated modules that snap onto the DIN rail within the ASU.
  • Page 138 Page 7-4 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Handling Modules and Printed Circuit Boards (PCBs) The Dynamelt ASU and DynaControl controller utilize several printed circuit boards (PCBs). These boards are extremely sensitive to electrostatic charges. When working near or with any PCBs, the following procedures must be followed to avoid damage to them.
  • Page 139 The V6 Base Module is the main control module of the DynaControl V6 controller. Most of the in- ternal and external components are connected to the Base module. The Base module is always the top (first) module on the DIN-rail. ITW Dynatec recommends using dry contacts for connecting to DynaControl V6! cont.

  • Page 140: V6 Base Module

    Page 7-6 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals V6 Base Module, cont. Description of Components The following items are referenced to the illustration on page 7-5: Item #1 The controller runs on standard 24VDC. The supply voltage, coming from the 24VDC power supply, is connected to this terminal.
  • Page 141 Troubleshooting Page 7-7 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals V6 Base Module, cont. Alternatively it is possible to use the external inputs via ‘dry’ contacts: WARNING: The ASU’s internal 24VDC is grounded. It is not recommended to connect external 24VDC with the internal.
  • Page 142 Page 7-8 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals V6 Base Module, cont. Item #8 This connects to the motor driver. MB / MC: Alarm contact indicating driver fault (N.C.) SC / S1: Pump start signal...

  • Page 143: V6 Temperature Module

    Troubleshooting Page 7-9 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals V6 Temperature Module PN 115735 The V6 TEMP module(s) is mounted next to the V6 Base Module on the Din-rail. It requires 24VDC supply voltage. It is responsible for the temperature control of all heated temperature zones.
  • Page 144 Page 7-10 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals V6 Power Module PN 115732 The V6 POWER module provides controlled power to the heater of the first five zones. It receives its control signals from the V6 TEMP module. The Power Module also has protected outputs for the DC power supply and motor drive.

  • Page 145: V6 Power Module

    Troubleshooting Page 7-11 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals V6 Power Module, cont. Fuses The fuses of the POWER Module are located underneath a protective cover. The cover should only be removed after the ASU is switched Off and disconnected from the main power supply. After checking or replacing fuses, the cover must be re-installed.
  • Page 146 Page 7-12 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals V6 Aux Power Module PN 115733 The V6 AUX module provides controlled power to the heater of the additional five zones. It re- ceives its control signals from the V6 TEMP module. There are two of these modules on a D Series ASU.

  • Page 147: V6 Motor Module

    Troubleshooting Page 7-13 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals V6 Motor Module PN 116823 A maximum of two V6 MOTOR modules may be installed on the ASU. Each motor module con- trols up to four motors. Each motor control output is associated with an enable contact and an en- coder input.
  • Page 148 Page 7-14 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals...

  • Page 149: Optional Printed Circuit Boards

    Troubleshooting Page 7-15 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Optional Printed Circuit Boards Wiring diagrams and other details on the following optional PCBs can be found on the main ASU schematic in Chapter 11: Adhesive Level Sensor (hopper low level detection)

  • Page 150: Heater And Sensor Resistance Values

    Page 7-16 Troubleshooting ITW Dynatec Revised 11/14 D SERIES V6 DCL ASU Manuals Optional V6 BUS Communications Module PN 117382 The V6 BUS module is used with a communications protocol ad- apter to provide functionality so that the ASU may be operated remotely.
  • Page 151 Troubleshooting Page 7-17 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Temperature Resistance   in Ohms Hose Length Resistance Meters Feet in Ohms 466-544 279-326 236-275 189-221 155-181 118-137 77-90 Nominal Hose Heater Resistance for #6 DynaFlex Hoses...

  • Page 152: Error Indication Alarm Troubleshooting Guide

    Page 7-18 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Error Indication Alarm Troubleshooting Guide The operation of error indication alarms is described in Chapter 4. When checking for correct equipment operation in the following guide, be aware that all heaters will go off immediately after an error indication alarm occurs if the operator takes no action.
  • Page 153 Troubleshooting Page 7-19 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Problem Possible Cause Solution Hopper Sensor Open 1. Sensor cable has become 1. Verify that hopper sensor cable is unplugged from V6 properly connected at X3 on the Temperature Module.
  • Page 154 Page 7-20 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Solution Problem Possible Cause 1. Inspect hopper heater wiring for Hopper Heater Open 1. Disconnection in hopper proper connections. heater circuit. 2. Verify that all connections are 2.
  • Page 155 Troubleshooting Page 7-21 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Problem Possible Cause Solution (Optional) Drop-In Grid 1. Sensor cable has become 1. Verify that grid sensor cable is Sensor Open unplugged from the Tem- properly connected at X3 (or X2) on the perature Module.
  • Page 156 Page 7-22 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Problem Possible Cause Solution (Optional) Drop-in Grid 1. Disconnection in grid’s 1. Inspect grid’s heater wiring for Heater Open heater circuit. proper connections on AUX Power PCB.
  • Page 157 Troubleshooting Page 7-23 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Solution Problem Possible Cause 1. Re-program tolerance setpoint to allow Hose/ Head 1. Hose/ Head tolerance (hi/ a larger deviation. (No.) Overtemp low limits) incorrectly programmed. 2.If a hose or head status LED on the 2.
  • Page 158 Page 7-24 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Problem Possible Cause Solution Hose/ Head (No.)* Not 1. Disconnection between 1. Visually examine connector for proper Heating hose and ASU. contact and seating. If pins or housings...
  • Page 159 Troubleshooting Page 7-25 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Solution Problem Possible Cause Hose/ Head (No.)* 1. Disconnection between 1. Visually examine affected hose/ head- Not Heating hose/ head and ASU. plug and ASU socket for cleanliness and (Heater Circuit Open) proper contact and seating.
  • Page 160 Page 7-26 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Solution Problem Possible Cause 1. Re-program tolerance to allow a Aux (No.) Overtemp 1. Aux tolerance (hi/ low) larger deviation. setpoints incorrectly programmed. 2. Use a clamp-on ammeter to monitor 2.
  • Page 161 Troubleshooting Page 7-27 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Solution Problem Possible Cause Aux (No.) Sensor 1. Disconnection between 1. Visually examine connector for proper- Open Aux connector and ASU. contact and seating. If pins or housings are damaged, repair or replace Aux har- ness (in ASU).
  • Page 162 Page 7-28 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Solution Problem Possible Cause Aux (No.) Heater 1. Disconnection between 1. Visually examine affected Aux plug Open Aux and ASU. and ASU socket for cleanliness and prop- er contact and seating.

  • Page 163: Adjustable Adhesive Pressure Relief Valve

    Troubleshooting Page 7-29 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Adjustable Adhesive Pressure Relief Valve D Series ASUs are outfitted with a high-pressure relief valve located on the outlet filter manifold. The valve is adjustable and it does not affect adhesive pressure under normal operating conditions.

  • Page 164: Pump Output Adjustments

    Page 7-30 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Operation of the ASU’s Gear Pump Manual or Automatic Pump Operation Choose MANUAL, STOP or AUTO gear pump operation via the PUMP button on the DynaCon- trol Overview screen. When the Dynamelt’s pump is to be operated manually (that is, without a line following signal), the manual mode is used to control pump speed (and adhesive output).

  • Page 165: Troubleshooting The Asu Pump

    Troubleshooting Page 7-31 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Troubleshooting the ASU Pump No special tools are needed for working on the ASU pump. See Chapter 8 of this manual for dis- assembly/ assembly procedures for the ASU pump, and Chapter 10 for locating pump parts on the component illustrations (exploded-view drawings).

  • Page 166: Pump Troubleshooting Guide

    Page 7-32 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Gear Pump Troubleshooting Guide WARNING HOT SURFACE & ADHESIVE Some of the procedures in the following Troubleshooting Guide require working near hot adhesive. Be sure to wear protective gloves, safety glasses and clothing and use proper tools for handling hot melt components.
  • Page 167 Troubleshooting Page 7-33 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Solution Problem Possible Cause 1. Check parent machine. Pump doesn’t operate 1. Parent machine is not in “Auto” mode, running. hopper is at Ready 2. Re-program pump.
  • Page 168 Page 7-34 Troubleshooting ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Solution Problem Possible Cause 1. Remove seal and bearing from pump. Adhesive leak at pump 1. Pump seal is incorrectly Verify that all components are shaft seal.

  • Page 169: Chapter 8 Disassembly & Re-Assembly Procedures

    Disassembly Page 8-1 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Chapter 8 DISASSEMBLY & RE-ASSEMBLY PROCEDURES Note: Re-read Chapter 1 “Safety Precautions” before performing any disassembly procedures. All disassembly procedures must be performed by qualified, trained technicians.

  • Page 170: To Access The Electrical Components

    Page 8-2 Disassembly ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 To Access the Electrical Components (See illustrations on pages 4 thru 7 in Chapter 10) Verify again that the main power is OFF. Open the front (panel box) door.

  • Page 171: Opening Modules

    Disassembly Page 8-3 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Opening Modules There are various electrical components located within the modules. To open a module, use two fin- gers to pull straight up on the top (lid) of the module. Position your fingers toward the outside edge (not the center) of the module.

  • Page 172: Re-Assembly Procedures

    Page 8-4 Disassembly ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Pump O-ring Replacement: 1. Remove the pump from the ASU (see instructions on Pump Pump O-ring previous page). 2. Remove the external pump seal from its groove on the back of the pump.

  • Page 173: Chapter 9 Available Options & Accessories

    Options Page 9-1 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Chapter 9 AVAILABLE OPTIONS & ACCESSORIES Pressure Gauge Kit: PN 101175 An optional analog pressure gauge can be mounted on the outlet filter manifold. Reading the adhe- sive pressure at the manifold, rather than in-line on a hose, allows for more precise monitoring of system pressure.

  • Page 174: Pump Options

    Page 9-2 Options ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Pump Options Gear Pumps For higher tolerances and precision, several gear pumps are available for the ASU. Gear pumps give better service for continuous applications or applications which require more control over the volume of adhesive pumped.

  • Page 175: Dynacontrol Options

    Options Page 9-3 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals DynaControl V6 Options HMI Selection LCD Controller PN 115719 The LCD (liquid crystal display) controller is available with the complete line of DynaControl fea- tures. It features an intuitive, multi-line, graphic display and operates via an input wheel Touch Screen Controller PN 118135 The V6 color touch screen controller is available with an expanded line of DynaControl features.

  • Page 176: Recommended Spare Parts List

    Page 9-4 Options ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Recommended Spare Parts List Category Part No. Description Qty. 108689 Dow 112 Silicone Lubricant, O-ring, 0.25 N02937 Thread Sealant L15653 Kit, Flushing Fluid, 1 gallon 103151 Gear Pump Repair Kit...

  • Page 177: Chapter 10 Component Illustrations & Bills Of Material

    Note: most common nuts, bolts and fasteners can be obtained locally at your hardware store. Spe- cialty fasteners are available by contacting ITW Dynatec’s Customer Service.

  • Page 178: Cabinet Assembly

    Page 10-2 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Cabinet Assembly ITW PN Description Qty. Item No. 680161 Base Plate 680455 Side Cover (right) 106318 Washer, M5, External Tooth Lock 101626 Screw, SHC, M5x0.8 x 12mm...
  • Page 179 Component Illustrations Page 10-3 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Assembled View Cabinet Assembly...

  • Page 180: Electrical Panel Box Assembly

    Page 10-4 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Electrical Panel Box Assembly...
  • Page 181 Component Illustrations Page 10-5 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Electrical Panel Box Assembly...

  • Page 182: Front Panel Assembly

    Page 10-6 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Front Panel Assembly Qty. Item No. ITW PN Description 115893 PCB Assy. V6-LCD HMI 118135 Touch Panel Assy. V6 (option, not shown) 115792 SCR, PH, 4-20X3/8,TF,ZP...
  • Page 183 Component Illustrations Page 10-7 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 D25/ D45 Front Panel Assembly...

  • Page 184: Drive Assembly

    Page 10-8 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Drive Assembly Item No. ITW PN Description Qty. 610101 Base Plate 680137 Motor, Gear, 240V 3PH, 0.25HP 610715 M8x1.25 x 20mm Socket Head Cap Screw 107346...
  • Page 185 Component Illustrations Page 10-9 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Assembled View Dual Drive Drive Assembly...

  • Page 186: Grid And Melt Section

    Page 10-10 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Grid and Melt Section Item No. ITW PN Description Qty. 610304 Heater Plate, 2500W 610715 M8x20 Socket Head Cap Screw, M8x1.25 x 20mm 107183 Temperature Sensor 106137 SHC Screw, M3-0.5X8, ALLOY...
  • Page 187 Component Illustrations Page 10-11 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Drop-In Grid (option) Grid Block-Off Assembly Grid and Melt Section...

  • Page 188: Filter Manifold Assemblies

    Page 10-12 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 PN 680029 (Right) and PN 680030 (Left) Filter Manifold Assemblies Item No. Qty. ITW PN Description...
  • Page 189 Component Illustrations Page 10-13 ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 Optional Pressure Gauge Assembly PN 680029 (Right) and PN 680030 (Left) Filter Manifold Assemblies...
  • Page 190 Page 10-14 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 PN 100860 1.54 cc/ rev. Single Gear Pump Assembly PN 100861 3.2 cc/ rev. Single Gear Pump Assembly Part Number Qty. Item No. Description #100860 / #100861...
  • Page 191 ITW Dynatec Component Illustrations Page 10-15 D15/D25/D45 V6 DCL ASU Manual #20-63 Revised 10/14 Pump # 100860 has one bearing in this shaft Pump # 100861 has two bearing in this shaft Pump # 100861 has two bearing in this shaft Pump # 100860 has one bearing in this shaft PN 100860 &...
  • Page 192 ITW Dynatec Page 10-16 Component Illustrations D15/D25/D45 V6 DCL ASU Manual #20-63 Revised 10/14 PN 109690 10 cc/ rev. Single Gear Pump Assembly Description Item No. Part Number Qty. 018X031 Ball Bearing, 1/8 Dia. 078F017 Snap Ring, 1/2” 078I001 Key Woodruf, #404...
  • Page 193 ITW Dynatec Component Illustrations Page 10-17 D15/D25/D45 V6 DCL ASU Manual #20-63 Revised 10/14 PN 100862 4.50 cc/ rev. Single Gear Pump Assembly Description Item No. Part Number Qty. 012D072 Drive Shaft 078I001 Key, Woodruff 101626 M5 x 12 SHC Screw 069X160 Seal Retainer &...
  • Page 194 Page 10-18 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 PN 100863 1.54 cc/ rev. Dual Gear Pump Assembly Description Item No. Part Number Qty. 012D083 Drive Shaft 078I001 Key, Woodruff 101626 M5 x 12 SHC Screw 069X160 Seal retainer &...
  • Page 195 ITW Dynatec Component Illustrations Page 10-19 D15/D25/D45 V6 DCL ASU Manual #20-63 Revised 10/14 PN 100863 1.54 cc/ rev. Dual Gear Pump Assembly...
  • Page 196 Page 10-20 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 PN 100864 3.2 cc/ rev. Dual Gear Pump Assembly Item No. Part Number Description Qty. 012D088 Drive Shaft 078I001 Key, Woodruff 101626 M5 x 12 SHC Screw 069X160 Seal Retainer &...
  • Page 197 ITW Dynatec Component Illustrations Page 10-21 D15/D25/D45 V6 DCL ASU Manual #20-63 Revised 10/14 PN 100864 3.2 cc/ rev. Dual Gear Pump Assembly...
  • Page 198 Page 10-22 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/45 V6 DCL ASU Manual #20-63 PN 109908 0.55 cc/ rev. Single Gear Pump Assembly Qty. Item No. Description Part Number 018X031 Ball Bearing, 1/8 Dia. 078F017 Snap Ring, 1/2” 078I001 Key Woodruff, #404...
  • Page 199 ITW Dynatec Component Illustrations Page 10-23 D15/D25/45 V6 DCL ASU Manual #20-63 Revised 10/14 PN 109909 0.55 cc/ rev. Dual Gear Pump Assembly Item No. Part Number Description Qty. 018X031 Ball Bearing, 1/8 Dia. 078F017 Snap Ring, 1/2” 078I001 Key, Woodruff #404...
  • Page 200 Page 10-24 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 PN 111253 0.15 cc/ rev. Single Gear Pump Assembly Item No. Description Qty. Part Number 018X031 Ball Bearing, 1/8 Dia. 078F017 Snap Ring, 1/2” 078I001 Key Woodruff, #404...
  • Page 201 ITW Dynatec Component Illustrations Page 10-25 D15/D25/D45 V6 DCL ASU Manual #20-63 Revised 10/14 PN 111254 0.15 cc/ rev. Dual Gear Pump Assembly Item No. Part Number Description Qty. 018X031 Ball Bearing, 1/8 Dia. 078F017 Snap Ring, 1/2” 078I001 Key Woodruff, #404...
  • Page 202 Page 10-26 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63 PN 680424 Pneumatic Pressure Relief Valve Kit Description Item No. Part Number Qty.
  • Page 203 ITW Dynatec Component Illustrations Page 10-27 D15/D25/D45 V6 DCL ASU Manual #20-63 Revised 10/14 SCHEMATICS Illustration shows two Dual Pump Configuration. PN 680424 Pneumatic Pressure Relief Valve Kit...
  • Page 204 Page 10-28 Component Illustrations ITW Dynatec Revised 10/14 D15/D25/D45 V6 DCL ASU Manual #20-63...

  • Page 205: Chapter 11 System Schematics & Engineering Drawings

    Schematics Page 11-1 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Chapter 11 SYSTEM SCHEMATICS & ENGINEERING DRAWINGS Notes: 1. ALL WIRE MIL-W-22759/10 OR 12, MINIMUM 600 VOLTS, 260 DEG. C 2. SOLENOID(S) VOLTAGE AND TIMING METHOD DEPENDS ON APPLICATION.
  • Page 206 Page 11-2 Schematics ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals HOSE SCHEMATIC PN 101082 REV. G ASU to Applicator...

  • Page 207: Typical Hydraulic Schematic

    Schematics Page 11-3 ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals Filter Transducer Basket Gauge Bypass Motor Pump TYPICAL HYDRAULIC SCHEMATIC: Single Pump, Motor, Bypass, Filter, optional Transducer & optional Pressure Gauge...

  • Page 208: Level Control Schematic

    Page 11-4 Schematics ITW Dynatec Revised 10/14 D SERIES V6 DCL ASU Manuals LEVEL CONTROL SCHEMATIC PN 802972 REV. A...
  • Page 209 ADHESIVE SUPPLY UNIT D15/25/45 DynaControl V6 POWER SUPPLY: 3 PHASE, "4 WIRE-DELTA", PE, 50/60HZ 3 PHASE, "5 WIRE-WYE", PE, 50/60HZ 240VAC / 50-60HZ 400VAC / 50-60HZ VOLTAGE: MAX. WATTAGE: 24.1KW 22.0KW MAX. CURRENT: INDEX COMPONENT DESIGNATORS SHEET PAGE REF. DESCRIPTION CONTROL GEAR, PLC, MODULE COVER SHEET &...
  • Page 210 118521 400VAC 3 PHASE + N (WYE) 240VAC 3 PHASE (DELTA) L1/30.0 L1/30.0 TO A30 TO A30 L2/30.0 V6-POWER L2/30.0 V6-POWER L3/30.0 L3/30.0 AWG10 BLU N/30.0 F20.4 FUSE BLOCK F20.4 FUSE BLOCK L1/30.0 TO A30.5 L2/30.0 L2/30.0 V6-AUX PCB TO A30.5 L3/30.0 L3/30.0 V6-AUX PCB...
  • Page 211 3 PHASE 230V (DELTA) L1/20.3 L1/20.3 L1/20.3 L2/20.3 L2/20.3 L2/20.3 L3/20.3 L3/20.3 L3/20.3 -A30.0 -A30.5 -A30.8 V6-AUX 1 V6-AUX 2 PN 115733 PN 115733 J1 VOLTAGE CONFIGURATIOPN PLUG V6-POWER PCB P/N 115725 PN 115732 VIOLET L1/20.3 L1/20.3 3 PHASE 400V (WYE) L2/20.3 L2/20.3 L3/20.3...
  • Page 212 118521 PN 680484 PN 680484 PN 680483 V6-TEMP V6-TEMP V6-TEMP -A30.0 -A30.5 -A30.8 V6-POWER PCB PN 115732 V6-AUX PCB V6-AUX PCB PN 115733 PN 115733 AWG12 AWG12 AWG12 AWG16 AWG16 AWG16 AWG14 AUX 4 AUX 3 AUX 2 AUX 1 HEAD 2 HEAD 1 HEAD 4...
  • Page 213 118521 -A50.2 OPERATOR PANEL PN 108050 CUSTOMER CONNECTION READY ALARM EMPTY +24V PN 680480 PN 680470 PN 680007 PN 680485 N30.2 PN 680479 L30.2 -A50.0 -A50.1 -A50.5 L N PE PWR ON OUTPUT RELAY OUTPUT POWER V6-BASE4 PN 115734 REV. K & HIGHER SUPPLY 24VDC / 2A INPUT...
  • Page 214 118521 CUSTOMER CONNECTION LINE SPEED PUMP START 0-10V L30.1 N30.1 L30.2 N30.2 PN 680487 AWG14 AWG14 PN 680465 PN 680465 -A60.6 MOTORCONTROL -A60.2 -A60.4 MODULE A1 AC LINE LINE LINE LINE 116823 FILTER FILTER LOAD LOAD LOAD LOAD PN 680090 PN 680090 MOTOR MOTOR...
  • Page 215 118521 A50.2 -Q20.1 -A50.1 +24V +24V 0-10V +24V LINE -A50.5 -A20.2 Y-CAP -F20.4 -A60.6 F20.4 - L1 A30.8 F20.4 - L2 F20.4 - L3 F20.4 - L3 ON / ERR -A50.0 A30.0 -A60.5 -A60.1 A30.5 -M60.5 -M60.2 MOTOR 2 MOTOR 1 D15/25/45 V6 PANEL BOX LAYOUT SCHEM, D15/25/45, V6...
  • Page 216 118521 AUX RECEPTACLES AWG16 AWG12 AWG10 AWG16 AWG10 HOSE & HEAD MOTOR CABLES NOTE: IF MORE THAN ONE WIRE IS CONNECTED TO ONE TERMINAL OF THE GROUND BAR, THOSE WIRES HAVE TO BE CRIMPED TOGETHER IN ONE APPROPRIATE FERRULE. D15/25/45 V6 ALL GROUND WIRE HAVE TO BE YELLOW/GREEN.
  • Page 217 118521 LINE SPEED POWER SUPPLY G : V L : mA 24VDC / 2A +24V ETHERNET PUMP #2 N30.2 +24V L30.2 9 10 -A60.0 RELAY OUTPUT POWER -A60.1 -A60.5 V6-BASE4 -A70.6 SUPPLY V6-MOTOR 24VDC / 2A V6-TEMP16 INPUT MB MC MB MC S1 A1 FIELD BUS...
  • Page 218 118521 REFERENCE DESCRIPTION MANUFACTURER / PN REFERENCE DESCRIPTION MANUFACTURER / PN TERMINAL BLOCK, POWER ENTRY -A20.2 Y-CAP ASSEMBLY -Q20.1 MAIN SWITCH / CIRCUIT BREAKER 32A / 63A 600V -A30.0 POWER PCB 115732 -A50.0 DC POWER SUPPLY -XS40.0 CONNECTOR, FEMALE SOCKET, 13+PE -XS40.2 -XS40.3...

  • Page 219: Appendix

    General Description ITW Dynatec’s metering gear pumps are manufactured to precise tolerances. To retain their high performance, these pumps must be carefully installed and maintained. These pumps are CE (Declaration of Conformity) rated.
  • Page 220 • Installation, operation, and maintenance instructions must be correctly and strictly followed, otherwise, injury to personnel or serious damage to the pump could result. • ITW Dynatec cannot accept responsibility for unsatisfactory performance or damage resulting from failure to comply with instructions.
  • Page 221 ITW Dynatec Page 3 Appendix Pumps Rev.10.15 Installation WARNING • Follow all General Safety Instructions. • Ensure pump is free from protective packing materials and rotates freely. • Only use the pump as intended, while remaining aware of safety risks, and in adherence to the instructions in this manual.
  • Page 222 Pump inlet pressure is an important feature for lubrication and fluid stability. Materials for pump construction are important for corrosion and wear resistance. Consult ITW Dynatec for detailed applications. Normally the pumps are single or dual output. Typical speed ranges are 10-90 rev/ min.
  • Page 223 • Under normal operating conditions, the airborne noise level will be less than or equal to 70 dB. • If airborne noise levels above 70 dB are noted, the pump is not operating under normal conditions or component failure is imminent. Contact your ITW Dynatec representative for assistance.
  • Page 224 UNC and BSF threads. Multiply by 0.8 for BSVV threads (multiply by 0.67 for stainless steel). ITW Dynatec frequently provides special features at their customer’s request. Please consult with ITW Dynatec, quoting job and pump references, if questions arise. Maintenance Notes WARNING •...
  • Page 225 ITW Dynatec Page 7 Appendix Pumps Rev.10.15 Pump shaft Leakage If shaft seal leakage is present the seal should be replaced. If the pump uses Packing seals: WARNING • Slight leakage is necessary to lubricate the packing. • If not appropriately collected, packing leakage may make floor slippery and/or expose personnel to hazardous fluids.
  • Page 226 Check process conditions for proper changed. melt temperature, pressures, viscosities and materials. 4. Foreign particle. Send pump for repair to ITW Dynatec. 5. Possible internal Send pump for repair to ITW Dynatec. damages. Excessive seal assembly 1. Worn seal plate.
  • Page 227 Page 9 Appendix Pumps Rev.10.15 Reconditioning Should reconditioning (overhauling) become necessary, return the pump to ITW Dynatec. Pump Shaft Seal Replacement The ITW Part Number for all Tool Steel High Accuracy Pump Shaft Seals (8.5cc and smaller) is PN 807729.
  • Page 228 Page 10 ITW Dynatec Rev.10.15 Appendix Pumps Transport / Storage DANGER • Death or crushing of limbs caused by falling or overturning loads! • Bodily harm can occur if excessive weight is lifted or moved incorrectly! • Protection from hot surfaces and hot liquids must be provided by the operator! Take care not to drop the pump.

  • Page 229: Signal Isolator

    ITW Dynatec Seite 1 Appendix Signal Isolator Rev.6.15 Signal Isolator, V6, PN 117143 General Description The isolated converter DAT 4531 D is able to measure voltage and current signals. In function of programming, the measured values are converted in a current or voltage signal. The device guarantees high accuracy and performance stability both versus time and temperature.
  • Page 230 Seite 2 ITW Dynatec Rev.6.15 Appendix Signal Isolator Programming Configuration by DIP-Switches 1) Open the suitable door on the side of the device. Refer to TAB.1. 2) Set the input type by the dip-switch SW1 [1..4]. 3) Set the output type by the dip-switch SW1 [6..8].

  • Page 231: Pressure Transducer

    OIL FILLED MELT PRESSURE TRANSMITTERS Output 4...20mA WE SERIES Pressure Transducer PN 812340 The WE series of Gefran, are pressure transmitters for using in High temperature environment. The main characteristic of this series is the capability to read temperature of the media up to 315°C. The constructive principle is based on the hydraulic tra- smission of the pressure.
  • Page 232 MECHANICAL DIMENSIONS 1/2 - 20UNF ø7.8 -0.05 [ ø0.31” -0.002 ø10.5 -0.025 [ ø0.41” -0.001 ø10.67 [ ø0.42” ] ø12.7 [ ø0.5” ] 5.56 -0.26 [ 0.22” -0.01 11.2 [ 0.44” ] 15.74 [ 0.62” ] [Hex] [ 5/8” ] M18x1.5 ø10 -0.05...
  • Page 233 ELECTRICAL CONNECTIONS EXTERNAL MAGNETIC CURRENT OUTPUT (4...20mA, two wires) AUTOZERO AUTOZERO 6-pin 8-pin 6-pin 8-pin Supply voltage Supply voltage CONTROLLER (10...30Vdc) (10...30Vdc) n.c. n.c. Signal Signal (4...20mA) (4...20mA) n.c. n.c. AMPL./CONV. Calibration shunt Autozero E - F E - F E - F E - F G - H...
  • Page 234 ORDER CODE 000= Standard version Autocompensation (*) Special or customized versions Standard available on request (*) available for ranges > to 100bar External autozero (*) not available for WE3 version Magnetic autozero FLEXIBLE LENGTH OUTPUT SIGNAL (mm / inches) 4...20mA Standard (WE0) CONFIGURATION none...

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