ITW Dynatec DYNAMELT D45 Series Unit Manuals

Manuals and User Guides for ITW Dynatec DYNAMELT D45 Series Unit. We have 1 ITW Dynatec DYNAMELT D45 Series Unit manual available for free PDF download: Technical Documentation Manual

ITW Dynatec DYNAMELT D45 Series Technical Documentation Manual

ITW Dynatec DYNAMELT D45 Series Technical Documentation Manual (234 pages)

ADHESIVE SUPPLY UNIT

Brand: ITW Dynatec | Category: Industrial Equipment | Size: 13 MB

Table of Contents

Table of Contents
5
Chapter 1 Safety Precautions

11
- Safe Installation and Operation
  11
- Eye Protection & Protective Clothing
  11
- Electrical
  12
- High Temperatures
  12
- High Pressure
  12
- Protective Covers
  12
- Service
  12
- Treatment for Burns from Hot Melt Adhesives
  13
- Explosion/ Fire Hazard
  13
- Lockout/ Tagout
  13
- Choice of Adhesives
  13
- Safety Symbols in this Manual
  13
- Special Safety Considerations When Using Reactive HMPUR Adhesives
  14
Chapter 2 Description & Specifications

15
- Description
  15
- Specifications
  16
- Installation Dimensions
  18
- Wattage Capacity
  19
- Model Designation Matrix (SDS)
  21
Chapter 3 Installation & Start up

23
Chapter 4 Dynacontrol Controller Set-Up

39
Chapter 5 Programming of Dynacontrol Controllers

49
Lcd Hmi Programming

49
- Dynacontrol V6 LCD Interface
  49
- In General
  49
- Overview Screen Reference
  50
- Status Line
  51
- Temperature Zone Symbols
  51
- Bar Graphs
  52
- Scan Mode
  52
- To Navigate Away from Overview Screen
  53
- Setup Your System Parameters
  54
- Temperature Zones
  54
- Pump Settings
  56
- Main Menu
  58
  - Recipe Management
    58
  - Standby/ Setback
    58
  - Setpoint Locking
    60
  - 7-Day Scheduler
    60
  - Info Screen
    63
- System Configuration Menu
  64
  - Accessing the Parameters
    64
  - Language Selection
    65
  - Zone Configuration
    65
  - Pump Configuration
    65
  - Setpoint Limitation
    66
  - Standby Configuration
    66
  - Level Detection
    67
  - Heatup Sequence (Priority)
    68
  - Access Code
    69
  - RPM Increment
    69
  - Temperature Offset
    69
  - Customer Zone Names
    70
  - Logbook/ Fault History
    71
  - Power-On Configuration
    72
  - Global Setpoints
    73
- Controller Messages Troubleshooting Guide
  74
- Setup Your System's Parameters
  77
- Main Screen
  79
- Temperature Zones Set Screen
  83
- Pump Overview Screen
  85
- Control Switch On/Off and Standby Switch
  95
- Systems Screen
  97
- Settings Screen
  99
- Heating Priority Screen
  100
- Fieldbus Setup Screen
  104
- General Settings Screen
  105
- Temperature Settings
  105
- Standby Settings
  107
- Level Control Settings
  109
- Pressure Zero Calibration
  111
- Calibrating Screen
  112
- Customer Zone Names Screen
  113
- Recipes Screen
  116
- Time & Scheduler Screen
  118
- Log Book Screen
  121
- Security Screen
  122
- System Info Screen
  124
- License Management Screen
  125
- Acknowledge Button
  127
- Faults, Alarms
  128
- Operator Response to Error Indication Alarms
  128
Chapter 6 Preventive Maintenance

129
- General Cleaning
  129
- Preventive Maintenance Schedule
  129
- Output Filter
  129
- Hose Fittings
  130
- Fasteners
  130
- Primary Filter Cleaning
  131
- Pump Shaft Leak
  132
- Summary of Preventive Maintenance Schedule
  132
- Flushing the System
  133
Chapter 7 Troubleshooting

135
- General Troubleshooting Notes
  135
- Location of Components
  136
- High-Temperature Redundant Overtemp Thermostat
  137
- Lithium Battery
  137
- Dynacontrol V6 Modules
  137
- V6 Base Module
  140
- V6 Temperature Module
  143
- V6 Power Module
  145
- V6 Motor Module
  147
- Optional Printed Circuit Boards
  149
- Heater and Sensor Resistance Values
  150
- Error Indication Alarm Troubleshooting Guide
  152
- Adjustable Adhesive Pressure Relief Valve
  163
- Pump Output Adjustments
  164
- Troubleshooting the ASU Pump
  165
- Pump Troubleshooting Guide
  166
Chapter 8 Disassembly & Re-Assembly Procedures

169
- Disassembly Procedures
  169
- To Access the RTD Sensors
  169
- To Access the Electrical Components
  170
- To Remove Front Electrical Display
  170
- Fuse Replacement
  170
- Printed Circuit Board Replacement
  170
- Module Replacement
  170
- Opening Modules
  171
- To Access the Pump or Motor
  171
- Gear Pump and Motor Removal
  171
- Re-Assembly Procedures
  172
Chapter 9 Available Options & Accessories

173
- Pressure Gauge Kit
  173
- Drop-In Grids
  173
- Filter Options
  173
- Pressure Transducer Assembly
  173
- Level Control Assembly
  173
- Pump Options
  174
- Dynacontrol Options
  175
- Recommended Spare Parts List
  176
Chapter 10 Component Illustrations & Bills of Material

177
- Cabinet Assembly
  178
- Electrical Panel Box Assembly
  180
- Front Panel Assembly
  182
- Drive Assembly
  184
- Grid and Melt Section
  186
- Filter Manifold Assemblies
  188
Chapter 11 System Schematics & Engineering Drawings

205
- Typical Hydraulic Schematic
  207
- Level Control Schematic
  208
Appendix

219
- Signal Isolator
  229
- Pressure Transducer
  231

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