Danfoss VLT DriveMotor FCP 106 Programming Manual
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Danfoss VLT DriveMotor FCP 106 Programming Manual

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MAKING MODERN LIVING POSSIBLE
Programming Guide
®
VLT
DriveMotor FCP 106/FCM 106
vlt-drives.danfoss.com

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Summary of Contents for Danfoss VLT DriveMotor FCP 106

  • Page 1 MAKING MODERN LIVING POSSIBLE Programming Guide ® DriveMotor FCP 106/FCM 106 vlt-drives.danfoss.com...

  • Page 3: Table Of Contents

    3.4.5 Data Control Byte (BCC) 3.4.6 The Data Field 3.4.7 The PKE Field 3.4.8 Parameter Number (PNU) 3.4.9 Index (IND) 3.4.10 Parameter Value (PWE) 3.4.11 Data Types Supported by the Frequency Converter 3.4.12 Conversion MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 4 4.3 Main Menu - Brakes - Group 2 4.4 Main Menu - Reference/Ramps - Group 3 4.5 Main Menu - Limits/Warnings - Group 4 4.6 Main Menu - Digital In/Out - Group 5 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 5 6.1.12 14-** Special Functions 6.1.13 15-** Drive Information 6.1.14 16-** Data Readouts 6.1.15 18-** Info & Readouts 6.1.16 20-** Drive Closed Loop 6.1.17 22-** Appl. Functions 6.1.18 24-** Appl. Functions 2 6.1.19 30-** Special Features MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 6 ® Contents DriveMotor FCP 106/FCM 106 Index Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 7: Introduction

    Technical literature and approvals are available online at Constant torque vlt-drives.danfoss.com/Support/Service/. Direct current Digital input ® Danfoss VLT Energy Box software is available at Differential mode www.danfoss.com/BusinessAreas/DrivesSolutions, PC software D-TYPE Drive dependent download area. Electromagnetic compatibility MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 8 Parameter name, parameter group name, Rated power of the brake resistor (average power br,cont. parameter option. during continuous braking). All dimensions are in mm (inch). Printed circuit board * indicates a default setting of a parameter. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 9: Electrical Overview

    24 V (NPN) RS485 RS485 (N RS485) 69 0 V (PNP) Interface 29 (DIGI IN) 24 V (NPN) (P RS485) 68 0 V (PNP) (Com RS485) 61 (PNP)-Source PROFIBUS (NPN)-Sink Illustration 1.1 Electrical Overview MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 10: Programming

    DC bus terminal, or a 24 V DC external supply. The information shown on the GLCP can be customized for user application. Select options in the Quick Menu Q3-13 Display settings. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 11: Glcp Menus

    • Illustration 2.2 Principle Wiring for Open-loop Applications Motor power parameter 16-10 Power [kW] for kW, parameter 16-11 Power [hp] for hp. If parameter 0-03 Regional Settings is set to [1] North MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 12 Perform AMA Auto Motor Adapt OK AMA running AMA Failed Wizard completed ----- Press OK Press OK to accept 0.0 Hz 0.0 kW AMA OK AMA failed Illustration 2.3 Configuration for Open-loop Applications Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 13: Set-Up Wizard For Closed-Loop Applications

    6-21 T54 high Voltage 13.30 0220 20-93 PI Proportional Gain 00.50 6-25 T54 high Feedback 6-25 T54 high Feedback 0050 20-94 PI integral time 0050 0020.00 1-29 Automatic Motor Adaption Illustration 2.4 Closed-loop Set-up Wizard MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 14: Quick Menu Motor Set-Up

    4-13 Motor speed high limit 0050 3-41 Ramp 1 ramp-up time 0003 3-42 Ramp1 ramp-down time MotorType = Asynchronous 0003 1-73 Flying Start MotorType = PM Motor Illustration 2.5 Quick Menu Motor Set-up Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 15: Programming Parameters

    Parameter 15-05 Over Volt's. Press [OK]. • Parameter 15-30 Alarm Log: Error Code. Select [2] All from LCP. • Parameter group 15-4* Drive identification Press [OK]. parameters. • Parameter 1-06 Clockwise Direction. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 16 Parameter 15-03 Power Up's. • Parameter 15-04 Over Temp's. • Parameter 15-05 Over Volt's. • Parameter group 15-4* Drive identification parameters Alarm 80, Drive initialised appears as confirmation that parameters are initialized. Press [Reset]. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 17: Rs485 Installation And Set-Up

    It may be necessary to apply potential-equalizing cables to maintain the same ground potential throughout the network - particularly in installations with long cables. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 18: Emc Precautions

    DIP switch, see Illustration 3.4. The factory setting for the DIP switch is OFF. Fieldbus cable Minimum 200 mm (8 in) distance Illustration 3.2 Minimum Distance between Communication and Power Cables Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 19: Parameter Settings For Modbus Communication

    The FC protocol, also referred to as FC bus or standard bus, DIP switch set to factory setting, OFF position is the Danfoss standard fieldbus. It defines an access DIP switch ON position technique according to the master/slave principle for communications via a fieldbus.

  • Page 20: Network Configuration

    1s in the 8 data bits and the parity bit in total. A stop bit completes a character, thus consisting of 11 bits in all. Start Even Stop Parity bit Illustration 3.5 Content of a Character Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 21: Telegram Structure

    The slave returns the address byte unchanged to the master in the response telegram. 3.4.5 Data Control Byte (BCC) The checksum is calculated as an XOR-function. Before the first byte in the telegram is received, the calculated checksum is 0. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 22: The Data Field

    PCD1 PCD2 high Illustration 3.8 Parameter Block Text block The text block is used to read texts via the data block. PCD1 PCD2 Illustration 3.9 Text Block Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 23: The Pke Field

    If a parameter contains several data options, for example parameter 0-01 Language, select the data value by entering the value in the PWE block. Serial communication is only MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 24: Data Types Supported By The Frequency Converter

    The telegram looks like Illustration 3.11. that the value transferred is multiplied by 0.1. The value 100 is thus perceived as 10.0. E19E 0000 H 0000 H 03E8 high Illustration 3.11 Telegram Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 25: Modbus Rtu Overview

    3.6.1 Prerequisite Knowledge word, and the parameter command for write in EEPROM is E. Parameter 4-14 Motor Speed High Limit [Hz] is 19E in Danfoss assumes that the installed controller supports the hexadecimal. interfaces in this document, and strictly observes all...

  • Page 26: Frequency Converter With Modbus Rtu

    Partial messages are detected and errors set as a result. Characters for transmission must be in hexadecimal 00 to FF format in each field. The frequency converter continuously monitors the network bus, also Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 27: Start/Stop Field

    Up to 63 registers can be read or written to via function code field tells the slave what kind of action to MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 28: Mapping The Holding Registers To Drive Parameters

    8-42 PCD Write Configuration and write read parameter 8-43 PCD Read Configuration for the mapping. write read PCD 63 PCD 63 8-42 [63] 8-43 [63] 2873 2919 write read Illustration 3.15 PCD Write/Read Lists Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 29: How To Control The Frequency Converter

    For a controller with 100 registers, a request with offset 96 and length 4 would succeed, a request with offset 96 and length 5 generates exception 02. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 30: How To Access Parameters

    9 as pointer to the array. Before reading or writing an array parameter, set the holding register 9. Setting holding register to the value of 2 causes all following read/ write to array parameters to be to the index 2. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 31: Preset Single Register (06 Hex)

    Register address HI 03 (Register address 999) Register address LO E7 (Register address 999) Preset data HI Preset data LO Error check (CRC) – Table 3.20 Query MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 32: Read/Write Multiple Registers (17 Hex)

    Reference according to Table 3.27. Response The normal response contains the data from the group of registers that were read. The byte count field specifies the quantity of bytes to follow in the read data field. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 33 Bit 06=0: Causes a stop and makes the motor speed ramp- [3] Logic AND is selected. down to stop via the selected ramp down parameter. Bit 06=1: Allows the frequency converter to start the motor if the other starting conditions are met. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 34: Status Word According To Fc Profile (Stw) (Parameter 8-30 Protocol = Fc Profile)

    03=1: The frequency converter trips. To re-establish Bit 15, Timer OK/limit exceeded operation, press [Reset]. Bit 15=0: The timers for motor thermal protection and thermal protection are not exceeded 100%. Bit 15=1: One of the timers exceeds 100%. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 35 [0] Open Loop -100% 100% (C000hex) (0hex) (4000hex) Reverse Forward Par.4-14 Par.4-14 Motor Speed High Limit Motor Speed High Limit Illustration 3.25 MAV when Parameter 1-00 Configuration Mode is set to [3] Closed Loop MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 36: Parameters

    [121] 440-480V/60Hz/ same start/stop condition (applied by [Hand Delta On]/[Off] on the LCP or local start via a digital [122] 440-480V/60Hz input as before the frequency converter was powered down. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 37 Set-up 2 Set-up 2 is active. Multi Set- Used for remote set-up selections via digital inputs and the serial communication port. This MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 38 95 ± 5 °C; cutting back in occurs at controller. 70 ± 5 °C. [1684] Comm. Option Extended fieldbus communication [1635] Inverter Thermal Percentage load of the inverters. option status word. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 39 Program a value to be shown in the display of the LCP. The value has a linear, squared, or cubed relation to speed. This relation depends on the unit selected (see Table 4.1). The actual calculated value can MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 40 Enabled [Auto On] is enabled. CustomRea- defined readout (occurs at 0 doutUnit] speed). It is only possible to select a value different from 0 when selecting a linear unit in Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 41 0-60 Main Menu Password Range: Function: [0 - 999 ] Define the password for access to the Main Menu via the [Main Menu] key. Setting the value to 0 disables the password function. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 42: Main Menu - Load And Motor - Group

    PM-enabled options, only VVC option with extra active damping. is available. [4] Adaptive 2 Alternative to Adaptive1, with focus on low- inductance PM motors. Normal running mode, including slip and load compensations. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 43 Parameter 1-66 Min. Current at Low 1-11 Motor Selection Speed Option: Function: Parameter 1-71 Start Delay Default Motor Selection Automatically sets the manufac- Parameter 1-72 Start Function turer's settings for the selected Parameter 1-73 Flying Start motor. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 44 [46] Motor Selection 46 results in a low dynamic performance. The [47] Motor Selection 47 dynamic performance is related to the motor data [48] Motor Selection 48 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 45 Option: Function: This data is used for calculating 0.18 kW - 0.25 hp motor torque, motor thermal 0.25 kW - 0.33 hp protection, and so on. 0.37 kW - 0.5 hp MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 46 Enable Performs a reduced AMA of the stator motor. Reduced resistance R in the system only. Select this option if an LC filter is used between the frequency converter and the motor. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 47 Illustration 4.2. • Enter the X value manually. Danfoss frequency converters always require the line-to- Obtain the value from the motor common value. The back EMF of a PM motor is defined supplier. as induced EMF developed across any of 2 phases of stator winding of a free-running motor.
  • Page 48 - F. by the corresponding parameters. Parameters are related to the motor nameplate load compensations, the application load type, and the electronic brake function for quick stop/ hold of the motor. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 49 This A high value results in slow reaction, and a function is typically selected for HVAC low value results in quick reaction. If low- applications. If the flying start function MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 50 Protect the motor against Important related parameters: overheating in parameter 2-16 AC Brake, • Parameter 2-01 DC Brake Current Max current. • Parameter 2-06 Parking Current • Parameter 2-07 Parking Time Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 51 110% of the nominal motor current. Alterna- tively, start motor thermal calculation when the motor current is less than 110% of the nominal motor current, and the current limit is triggered. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 52: Main Menu - Brakes - Group

    150 %] current, parameter 1-24 Motor Current. Active frequency converter. with parameter 1-73 Flying Start. The parking current is active during the time period set in parameter 2-07 Parking Time. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 53 16–37 Inv. Max. Current. 2-22 Activate Brake Speed [Hz] Range: Function: 0 Hz [0 - 400 Hz] Set the motor frequency for activation of the mechanical brake, when a stop condition is present. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 54: Main Menu - Reference/Ramps - Group

    Source, parameter 3-16 Reference 2 Source, 100 %] in this parameter, using array programming. and parameter 3-17 Reference 3 Source Select preset reference bit 0/1/2 [16], [17], or [18] define up to 3 different reference signals. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 55 1-25 Motor Nominal No function Speed to 0 RPM. Select a ramp-down time Analog Input to avoid tripping on overvoltage in the DC-link. Analog Input Pulse input 29 [11] Local bus reference MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 56 4-18 Current Limit. Quick stop is activated with a signal on a selected digital input or via the serial communication port. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 57: Main Menu - Limits/Warnings - Group

    1-00 Configuration Mode to relay output. parameter 1-25 Motor Nominal Speed is changed, parameter 4-18 Current Limit is not automatically reset to the default setting. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 58 Press [Hand On] to start the search for frequency When the feedback exceeds bands causing resonances. The motor ramps up this limit, the display reads according to the ramp set. Feedback High. Warning bit 5 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 59 Press [Cancel] to abort. 4-64 Semi-Auto Bypass Set-up Option: Function: Enable If this option is selected, speed ranges are automat- ically swept to identify bands of resonances. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 60: Main Menu - Digital In/Out - Group

    All digital inputs can be set to The reversing signal only changes the the following functions: direction of rotation, it does not activate the start function. Select [2] Both directions in parameter 4-10 Motor Speed Direction. 0=normal, 1=reversing. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 61 [37] Fire mode A signal applied puts the frequency [63] Counter B (up) Input for increment counting in the SLC converter into fire mode and disregards all counter. other commands. See 24-0* Fire Mode. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 62 [61] Counter A (down) [19] Freeze reference [62] Reset Counter A [20] Freeze output [63] Counter B (up) [21] Speed up [64] Counter B (down) [22] Speed down [65] Reset Counter B Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 63 This parameter has the options described in chapter 4.6.3 5-3* Parameter for configuring the input function on input terminal Digital Outputs. Option: Function: Option: Function: No operation No operation Reset Coast inverse Coast and reset inverse MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 64 4-51 Warning Current High. No serial communication port. warnings are present. [32] Mech brake ctrl Run on ref/no The motor runs at reference speed and [35] External See digital input. warning with no warnings. Interlock Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 65 [165] Local ref. active The output is high when logic rule 3 is evaluated as TRUE, the parameter 3-13 Reference Site = [2] Local output goes high. Otherwise, it is low. or when parameter 3-13 Reference Site = MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 66 Illustration 4.11 Off Delay, Relay See 24-1* Drive Bypass. [235] Check Valve If the selected event condition changes before the on- or Ramping off delay timer expires, the relay output is unaffected. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 67 [-4999 - Enter the high reference value [RPM] related 4999 ] for the motor shaft speed and the high feedback value, see also parameter 5-13 Terminal 29 Digital Input = [32] Pulse Input. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 68: Main Menu - Analog In/Out - Group

    53 High Voltage to Feedb. Value' 10 V parameter 6-13 Terminal 53 High Par 6-xx Analog input Current. 'Low Voltage'or 'Low Current' Par 6-xx 'High Voltage'or 'High Current' Illustration 4.13 Live Zero Timeout Function Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 69 Option: Function: parameter 6-25 Terminal 54 High Ref./Feedb. Value. Select the function of terminal 45 as an analog current output. See also parameter 6-70 Terminal 45 Mode. No operation MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 70 Bus OK [32] Mech brake ctrl [35] External Interlock [36] Control word bit 11 [37] Control word bit 12 [41] Below reference, low [42] Above ref, high [45] Bus Control [60] Comparator 0 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 71 Comparator 5 [106] Power 0–P [70] Logic rule 0 [139] Bus Control 0–100% [71] Logic rule 1 [72] Logic rule 2 [73] Logic rule 3 [74] Logic rule 4 [75] Logic rule 5 MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 72 6-94 example: Power Illustration 4.15 Output Maximum Scale 6-96 Terminal 42 Output Bus Control Range: Function: [0 - 16384 ] Holds the analog output at terminal 42 if controlled by bus. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 73: Main Menu - Communications And Options - Group

    Release only appears after setting the related 2147483647] fieldbus product code according Metasys N2 protocol. to the mounted fieldbus option. Select 1 to readout the actual Freeze output vendor ID. Stop Jogging Max. speed Stop and trip MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 74 [1] Odd Parity, 1 Stop [381] Quick Stop Time [412] Motor Speed Low Limit [2] No Parity, 1 Stop Bit [Hz] [3] No Parity, 2 Stop [10] [414] Motor Speed High Limit Bits [Hz] Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 75 [1665] Analog Output 42 [mA] Logic OR Activates quick stop via the serial communi- [30] [1671] Relay Output [bin] cation port or via 1 of the digital inputs. [31] [1672] Counter A [32] [1673] Counter B MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 76 Activates a reverse command via a digital input. and ctrl. word, and parameter 8-10 Control Word Profile is set to [1] input Profidrive profile. Activates a reverse command via the serial Option: Function: communication port. Digital input Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 77 Am service message continuously with an interval of approximately 1 minute. 8-75 Intialisation Password Range: Function: admin [1 - 1 ] Enter the password needed for execution of Drive Re-initialization from BACnet. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 78 32767 ] communication port. Select this parameter in parameter 20-00 Feedback 1 Source or parameter 20-03 Feedback 2 Source as a feedback source. Hex-value 4000 h corresponds to 100% feedback/range is ±200%. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 79: Main Menu - Profidrive - Group

    Comm. Option STW [1682] Fieldbus REF 1 [1685] FC Port CTW 1 [2021] Setpoint 1 [1690] Alarm Word [1691] Alarm Word 2 [1692] Warning Word [1693] Warning Word 2 [1694] Ext. Status Word MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 80 [1672] Counter A [342] Ramp 1 Ramp Down Time [1673] Counter B [351] Ramp 2 Ramp Up Time [1679] Analog Output AO45 [352] Ramp 2 Ramp Down Time [1680] Fieldbus CTW 1 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 81 [0 - 0 ] This buffer contains the alarm word for all alarms 1500 kbit/s and warnings that have occurred since last reset or 3000 kbit/s power-up. The buffer capacity is maximum 8 error 6000 kbit/s events. 12000 kbit/s [10] 31,25 kbit/s MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 82 [0 - 65535 ] This parameter delivers the status word for a master class 2 in the same format as PCD 2. 9-75 DO Identification Range: Function: [0 - 65535 ] Provides information about the DO (drive object). Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 83 [0 - 9999 ] This parameter shows a list of all the frequency converter parameters deviating from default setting. 9-92 Changed Parameters (3) Range: Function: [0 - 9999 ] This parameter shows a list of all the frequency converter parameters deviating from default setting. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 84: Main Menu - Smart Logic - Group

    The logic functions and rule. comparators are always running in the background, which [25] Comparator 3 Use the result of comparator 3 in the logic opens for separate control of digital inputs and outputs. rule. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 85 Select the condition (true or false) Reset SLC Resets all group 13 parameters (13-** Smart which deactivates the smart logic Logic) to default settings. controller. False True Running In range On reference Out of current range MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 86 13-40 Logic parameter 13-10 Comparator Operand is Rule Boolean 1, parameter 13-42 Logic Rule Boolean 2, and Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 87 [17] Mains out of range [31] SL Time-out 1 [18] Reversing [32] SL Time-out 2 [19] Warning [33] Digital input DI18 [20] Alarm (trip) [34] Digital input DI19 [21] Alarm (trip lock) [35] Digital input DI27 MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 88 [36] Digital input DI29 Boolean 2. [0] Disabled (factory setting): [39] Start command Select this option to ignore [40] Drive stopped parameter 13-44 Logic Rule Boolean 3. [42] Auto Reset Trip [50] Comparator 4 Disabled Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 89 Selects preset reference 7. If the active [32] SL Time-out 2 ref 7 preset reference is changed, it merges with other preset reference commands [33] Digital input DI18 [34] Digital input DI19 MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 90 [41] Set digital out Any output with digital output 4 selected D high is high (closed). [60] Reset Counter Resets counter A to 0. [61] Reset Counter Resets counter B to 0. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 91: Main Menu - Special Functions - Group

    This extra voltage results in an extra torque of 10–12% in the middle of the oversyncronous range (from 0% at nominal speed, rising to approxi- mately 12% at double nominal speed). MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 92 While the current control is active, the frequency converter can only be stopped by setting a digital input to [2] Coast inverse or [3]Coast and reset inv. Any signal on terminals 18 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 93 66 % [40 - Enter the minimum allowable magnetization 75 %] for AEO. Selection of a low value reduces energy loss in the motor, but can also reduce resistance to sudden load changes. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 94 Protect Option Config. Freezes the current settings and prevents unwanted changes when missing or defective options are detected. Enable Option Settings can be changed when the Change system configuration is being modified. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 95: Main Menu - Drive Information - Group

    To reset, press [OK] . [0 - 20 ] View the FC type code. The readout is identical to the frequency converter series power field of the Do not reset type code definition, characters 7–10. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 96 No option. [2] OEM Identification number 15-71 Slot A Option SW Version [3] OEM Serial Number Range: Function: [0 - 20 ] View the software version for the option installed in slot A. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 97 [0 - 0xFFFFFFFF ] This parameter contains data used for the MCT 10 Set-up Software. 15-98 Drive Identification Range: Function: [0 - 56 ] This parameter contains data used for the MCT 10 Set-up Software. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 98: Main Menu - Data Readouts - Group

    Range: Function: the actual motor voltage and motor current. [0 - 65535 ] View the status word sent from the frequency converter via the serial communication port in hex code. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 99 16-37 Inv. Max. Current Range: Function: [0 - 655.35 A] View the inverter maximum current. The data is used for calculation of frequency converter protection, and so on. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 100 View the setting of input terminal 53. 16-67 Pulse Input #29 [Hz] • Current=0 Range: Function: • Voltage=1 [0 - 130000 ] View the actual frequency rate on terminal 29. Current mode Voltage mode Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 101 [0 - 0xFFFFFFFFUL ] View the warning word 2 sent via the depends on the fieldbus option installed and the serial communication port in hex code. CTW profile selected in parameter 8-10 Control Word Profile. For more information, see relevant fieldbus manuals. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 102 16-97 Alarm Word 3 Range: Function: [0 - 0xFFFFFFFFUL ] View the alarm word 3 sent via the serial communication port in hex code. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 103: Main Menu - Data Readouts 2 - Group

    Disable or enable the memory module function. Disabled No data transferring between the memory module and frequency converter. The frequency converter cannot use the dongle file in the memory module. Enabled The memory module function is enabled. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 104: Main Menu - Fc Closed Loop - Group

    When the process PI start speed is reached, ProcessCtrlUnit 999999.999 loop mode to enter a setpoint the frequency converter changes to PI control. ProcessCtrlUnit] reference that is used by the frequency converter’s PID controller. See the description Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 105 PI control. Therefore, the PI can affect only the remaining fraction of the control signal. The FF factor can increase dynamic performance. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 106: Main Menu - Application Functions - Group

    One of these 2 signals must be active for a set time (parameter 22-24 No-Flow Delay) before selected action takes place. Possible actions to select (parameter 22-23 No-Flow Function): • No action • Warning • Alarm • Sleep mode Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 107 This could, for example, be in systems with fans and compressors. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 108 The frequency converter stops running and Reset activates a dry-pump alarm (Alarm 93, Dry Alarm pump). A frequency converter digital output or a serial communication bus can communicate an alarm to other equipment. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 109 Parameter 22-35 Low Speed Power [HP]. The frequency converter compares the speed Parameter 22-38 High Speed Power [kW]. setpoint with parameter 22-43 Wake-Up Speed [Hz] to detect a wake-up situation. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 110 1-82 Min Speed for Function at Stop [Hz]. The frequency converter activates parameter 1-80 Function at Stop. The frequency converter is now in sleep mode. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 111 Limit [RPM] or parameter 4-14 Motor Speed High Limit [Hz]. alarm to other equipment. If the feedback is 2.5% of the programmed value in parameter 20-14 Maximum Reference/Feedb. (or numerical value of parameter 20-13 Minimum Reference/Feedb. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 112 There are 2 methods which can be employed, depending on whether the speed at system design working point is known. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 113 (H , Point C), the flow at that DESIGN pressure, Q , can be determined. Similarly, by RATED plotting the design flow (Q , Point D), the DESIGN MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 114 If it has been decided to use Hz in parameter 0-02 Motor Speed Unit, parameter 22-86 Speed at Design Point [Hz] should also be used. Closing the valves and reducing the speed until minimum pressure is achieved determines this value. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 115 While this mode is selected, the output is Coast disabled, and the motor is allowed to coast to stop. When parameter 24-01 Fire Mode Configu- ration is set to [3] Closed Loop, this mode cannot be selected. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 116 If there is a critical alarm, the frequency Crit.Alarms converter trips and does not autorestart (manual reset). Trip, All It is possible to test the operation of fire Alarms/Test mode, but all alarm states are activated normally (manual reset). Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 117 Where no restart attempts are programmed, the timer runs for the delay period set in this parameter and then activates the frequency converter bypass relay, which has been programmed for bypass in parameter 5-40 Function Relay. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 118: Main Menu - Special Features - Group

    30-22 Locked Rotor Detection Locked Rotor Detection for PM motor. Option: Function: 30-23 Locked Rotor Detection Time [s] Range: Function: [0.05 - 1 s] Locked Rotor Detection Time for PM motor. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 119: Diagnostics And Troubleshooting

    A trip lock alarm occurs in situations, which can result in equipment damage. A trip lock alarm offers more protection, because the mains supply must be switched off before the alarm can be reset. After rectification of the MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 120 AMA motor too – – The motor is too small to perform AMA. small AMA parameter The parameter values found from the motor are outside acceptable – – out of range range. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 121 Fire mode is activated. Fire Mode – – Fire mode has suppressed 1 or more warranty voiding alarms. Limits Exceeded Memory – – – module Memory – – module alarm Table 5.2 Warnings and Alarms MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 122: Alarm Words

    Current limit 4000000 67108864 8000000 134217728 10000000 268435456 20000000 536870912 Drive Initialized 40000000 1073741824 80000000 2147483648 Mechanical brake low Table 5.3 Alarm Words 1) This alarm is not used in FCP 106. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 123: Warning Words

    16777216 2000000 33554432 Current Limit 4000000 67108864 Low temp. 8000000 134217728 10000000 268435456 20000000 536870912 40000000 1073741824 80000000 2147483648 Table 5.4 Warning Words 1) This alarm is not used in FCP 106. MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 124: Extended Status Words

    67108864 External Interlock 8000000 134217728 Firemodelimitexceed 10000000 268435456 FlyStart Active 20000000 536870912 40000000 1073741824 80000000 2147483648 Database busy Table 5.5 Extended Status Words 1) This alarm is not used in FCP 106. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 125: Troubleshooting

    • Perform an input voltage test. terminal 50 (+10 V supply). Also check that the • Perform a soft charge circuit test. terminal switch for 53 or 54 is set for voltage. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 126 Internal fault. Contact the supplier or • Check the connections on the serial communi- 2819 Danfoss Service cation cable. Department. • Increase parameter 8-03 Control Word Timeout 2561 Replace control card – Time. Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 127 The motor is too small for the AMA to operate. ALARM 99, Blocked rotor ALARM 55, AMA parameter out of range The rotor is blocked. AMA cannot run because the parameter values of the motor are outside of the acceptable range. MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 128 Operating in this condition voids unit warranty. Cycle power to the unit to remove the warning. Refer to the fire mode data in the alarm log. Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 129: Parameter Lists

    Integer 16 Int16 Integer 32 Int32 Unsigned 8 Uint8 Unsigned 16 Uint16 Unsigned 32 Uint32 Visible string VisStr Normalized value 2 bytes Bit sequence of 16 boolean variables Table 6.1 Data Type MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 130: Operation/Display

    FALSE VisStr[16] 1-14 Damping Gain 120% All set-ups TRUE Int16 1-15 Low Speed Filter Time Const. ExpressionLimit All set-ups TRUE Uint16 1-16 High Speed Filter Time Const. ExpressionLimit All set-ups TRUE Uint16 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 131 Min Speed for Function at Stop [Hz] 0 Hz All set-ups TRUE Uint16 1-88 AC Brake Gain 1.4 N/A All set-ups TRUE Uint16 1-9* Motor Temperature 1-90 Motor Thermal Protection ExpressionLimit All set-ups TRUE Uint8 MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 132: Brakes

    Uint32 3-81 Quick Stop Ramp Time ExpressionLimit 1 set-up TRUE Uint32 3-85 Check Valve Ramp Time All set-ups TRUE Uint16 3-87 Check Valve Ramp End Speed [HZ] ExpressionLimit All set-ups TRUE Uint16 Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 133: Limits/Warnings

    Term. 29 Low Frequency 20 Hz All set-ups TRUE Uint32 5-51 Term. 29 High Frequency 32000 Hz All set-ups TRUE Uint32 5-52 Term. 29 Low Ref./Feedb. Value 0 N/A All set-ups TRUE Int32 MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 134: Analog In/Out

    Terminal 42 Output Min Scale All set-ups TRUE Uint16 6-94 Terminal 42 Output Max Scale 100% All set-ups TRUE Uint16 6-96 Terminal 42 Output Bus Control 0 N/A All set-ups TRUE Uint16 Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 135: Comm. And Options

    [0] Do not reset 1 set-up TRUE Uint8 8-9* Bus Jog / Feedback 8-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE Uint16 8-91 Bus Jog 2 Speed 200 RPM All set-ups TRUE Uint16 MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 136: Profidrive

    FALSE Uint16 9-93 Changed Parameters (4) 0 N/A All set-ups FALSE Uint16 9-94 Changed Parameters (5) 0 N/A All set-ups FALSE Uint16 9-99 Profibus Revision Counter 0 N/A All set-ups TRUE Uint16 Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 137: Smart Logic

    14-31 Current Lim Ctrl, Integration Time ExpressionLimit All set-ups TRUE Uint16 14-32 Current Lim Ctrl, Filter Time ExpressionLimit All set-ups TRUE Uint16 14-4* Energy Optimising 14-40 VT Level All set-ups FALSE Uint8 MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 138: Drive Information

    1 set-up FALSE Uint8 15-59 File name 0 N/A 1 set-up FALSE VisStr[16] 15-6* Option Ident 15-60 Option Mounted ExpressionLimit All set-ups FALSE VisStr[30] 15-61 Option SW Version ExpressionLimit All set-ups FALSE VisStr[20] Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 139: Data Readouts

    16-63 Terminal 54 Setting [0] Current mode 1 set-up TRUE Uint8 16-64 Analog Input AI54 1 N/A 1 set-up TRUE Uint16 16-65 Analog Output AO42 [mA] 0 mA 1 set-up TRUE Uint16 MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 140: Info & Readouts

    0 N/A 1 set-up TRUE VisStr[25] 20-8* PI Basic Settings 20-81 PI Normal/ Inverse Control [0] Normal All set-ups TRUE Uint8 20-83 PI Start Speed [Hz] 0 Hz All set-ups TRUE Uint16 Danfoss A/S © 11/2015 All rights reserved. MG03N202...

  • Page 141: Appl. Functions

    Pressure at Rated Speed 999999.999 N/A All set-ups TRUE Uint32 22-89 Flow at Design Point 0 N/A All set-ups TRUE Int32 22-90 Flow at Rated Speed 0 N/A All set-ups TRUE Int32 MG03N202 Danfoss A/S © 11/2015 All rights reserved.

  • Page 142: Appl. Functions

    Uint16 30-21 High Starting Torque Current [%] ExpressionLimit All set-ups TRUE Uint32 30-22 Locked Rotor Detection [1] On All set-ups TRUE Uint8 30-23 Locked Rotor Detection Time [s] All set-ups TRUE Uint8 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 143 Digital input mode................58 Bus feedback..................76 Digital output..................98 Display Display....................8 Changes made..................9 Document version.................. 5 Closed loop..................... 40 Drive bypass..................114 Closed-loop set-up wizard............9, 11 Dry pump function................106 MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 144 Function codes..................27 Load compensation................40 Function relay..................62 Local control panel................6, 8 see also LCP Local reference..................34 GLCP......................8 Logic rule....................85 Grid type....................34 Logic rule boolean 2................85 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 145 PNU......................21 Motor pole....................45 Power card temperature..............119 Motor thermal protection..............12 Power in hp..................... 96 Power in kW.................... 96 Power up counter................. 93 Navigation key..................8 Preset ref bit 0..................58 MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 146 Semi-auto bypass set-up..............57 Terminal 45 mode................67 Sensorless..................... 102 Terminal 45 output bus control..........69 Serial communication................. 62 Terminal 45 output max scale............. 68 Terminal 45 output min scale............68 Setpoint boost..................109 Danfoss A/S © 11/2015 All rights reserved. MG03N202...
  • Page 147 U/f characteristic................... 46 Voltage imbalance................123 VVC+......................6 Warning....................117 Warning current high................56 Warning current low................55 Warning word..................99 Warning word 2..................99 Wizard, closed-loop set-up..............9 Wizard, open-loop application............9 MG03N202 Danfoss A/S © 11/2015 All rights reserved.
  • Page 148 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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