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Danfoss BOCK FK30 Operating Manual
Danfoss BOCK FK30 Operating Manual

Danfoss BOCK FK30 Operating Manual

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FK 3
BOCK
®
Operating guide
FK30/235 N
FK30/275 N
FK30/235 K
FK30/275 K
FK30/235 TK
FK30/275 TK
FKX30/235 N
FKX30/275 N
FKX30/235 K
FKX30/275 K
FKX30/235 TK
FKX30/275 TK FKX30/325 TK
Translation of the original instructions
0
FK30/325 N
FK30/325 K
FK30/325 TK
FKX30/325 N
FKX30/325 K
AQ450641889580en-000402

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Summary of Contents for Danfoss BOCK FK30

  • Page 1 FK 3 BOCK ® Operating guide FK30/235 N FK30/275 N FK30/325 N FK30/235 K FK30/275 K FK30/325 K FK30/235 TK FK30/275 TK FK30/325 TK FKX30/235 N FKX30/275 N FKX30/325 N FKX30/235 K FKX30/275 K FKX30/325 K FKX30/235 TK FKX30/275 TK FKX30/325 TK Translation of the original instructions AQ450641889580en-000402...
  • Page 2 Such persons must read the safety advice and have understood it. Bock assumes no liability for any damage arising from non-compliance. 2 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 3 6.3 Shaft seal, emptying the oil reservoir 6.4 Recommended spare parts/accessories 6.5 Integrated decompression valve 6.6 Lubricants / Oils 6.7 Decommissioning Accessories 7.1 Thermal protection thermostat Technical Data Dimensions and connections 10 Declaration of incorporation AQ450641889580en-000402 | 3 © Danfoss | Climate Solutions | 2025.04...
  • Page 4 • If there is a sharp reduction in refrigerating capacity, switch the compressor off immediately. • Secure the compressor against being switched on again. • In such cases do not continue to operate the compressor under any circumstances. 4 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 5 Commissioning is permissible only if the compressor has been installed in accordance with these assembly instructions and the entire system into which it is integrated has been inspected and approved in accordance with legal regulations. AQ450641889580en-000402 | 5 © Danfoss | Climate Solutions | 2025.04...
  • Page 6 Oil sight glass Fig. 1 Cylinder cover Valve plate Suction Suction Suction shut-off valve shut-off valve (option) Oil pump Fig. 2 Dimension and connection values can be found in Chapter 9. 6 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 7 K - specially for air-conditioning N - specially for air-conditioning or normal cooling TK - specially for deep freezing X - Ester oil charging (HFC refrigerant, e.g. R134a, R407C) ² AQ450641889580en-000402 | 7 © Danfoss | Climate Solutions | 2025.04...
  • Page 8 When operating in the vacuum range, there is a danger of air en- tering on the suction side. This can cause chemical reactions, a pressure rise in the condenser and an elevated compressed-gas temperature. Prevent the ingress of air at all costs! 8 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 9 4.2 Maximum permissible inclination ATTENTION Poor lubrication can damage the compressor. Respect the stated values. max. 30°, max. 2 minutes max. 15°, continuous operation Fig. 5 AQ450641889580en-000402 | 9 © Danfoss | Climate Solutions | 2025.04...
  • Page 10 M6 x 16 (see Fig. 8). Screw tightening torque = 15 Nm. Further assembly of the electromagnetic clutch according to the clutch manufacturer. Bearing ange, front Magnetic field 95 f7 Fig. 7 Fig. 8 10 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 11 Before opening or closing the shut-off valve, release the valve spindle seal by approx. ¼ of a turn counter-clockwise. After activating the shut-off valve, re-tighten the adjustable valve spindle seal clockwise. Release Tighten Valve spindle seal Fig. 10 Fig. 11 AQ450641889580en-000402 | 11 © Danfoss | Climate Solutions | 2025.04...
  • Page 12 For systems with long pipes and higher degree of contamination, a filter on the suction-side is recommended. The filter has to be be renewed depending on the degree of contamination (reduced pressure loss). 12 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 13 If the refrigerant needs topping up after starting the compressor, it can be topped up in vapour form on the suction side, or, taking suitable precautions, also in liquid form at the inlet to the evaporator. AQ450641889580en-000402 | 13 © Danfoss | Climate Solutions | 2025.04...
  • Page 14 Heavy shocks and vibrations to the shaft as well as continuous cyclic operation are to be avoided. The sealing surfaces can stick together during prolonged downtimes (e.g. winter). Therefore, run the system every 4 weeks for 10 minutes. 14 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 15 • Initial oil change during the rst maintenance of the vehicle (at the latest after one year) • Then after every 5,000 operating hours, at the latest however after 3 years. Also clean the oil lter. • An oil change is also necessary, if the oil is very cloudy and dark, or after repairs have been carried out on the compressor. AQ450641889580en-000402 | 15 © Danfoss | Climate Solutions | 2025.04...
  • Page 16 • Frequent cycling • Long periods of stoppage • Material deposits / dirt from the system Due to these effects, the shaft seal can develop leaks, and it must then be replaced. 16 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 17 When the compressor is depres- surised, undo the fastening screws of the shut-off valves. Remove the compressor using an appropri- ate hoist. Dispose of the oil inside in accordance with the valid national regulations. AQ450641889580en-000402 | 17 © Danfoss | Climate Solutions | 2025.04...
  • Page 18 2.5 A at 24 V DC Switch-off temperature : 145 °C ± 5 K Switch-on temperature : approx. 115 °C * Please note that the legacy BOCK ref. numbers are without 097B 18 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 19 8 | Technical data Oil pump Rotation-independent Lubri cation Forced lubrication Mass moment of inertia Oil charge Weight Displacement min) (1450 Displacement Rotation speed Swept volume No. of cylinders Type FK30/ AQ450641889580en-000402 | 19 © Danfoss | Climate Solutions | 2025.04...
  • Page 20 1/8“ NPTF Connection oil pressure gauge Ölablass M22x1,5 Oil drain 20 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04 Opt. Anschlussmöglichkeit Ölsumpfheizung 1) Opt. connection oil sump heater 1) Stopfen Ölfüllung oleranzen / General casting tolerances: Zeichnungs-Nr. / Teile-Nr. / Blatt / Maßstab /...
  • Page 21 1 1 / 8 “- 18 UNEF Sightglass Connection thermal protection thermostat 8 “ NPTF Oil strainer M22 x 1,5 Opt. connection for suction line valve = Only possible ex factory AQ450641889580en-000402 | 21 © Danfoss | Climate Solutions | 2025.04...
  • Page 22 Bock GmbH Authorized person for compiling and handing Alexander Layh over technical documentation: Benzstraße 7 72636 Frickenhausen, Germany Frickenhausen, 27th of January 2025 i. A. Alexander Layh, Global Head of R&D 22 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...
  • Page 23 Authorized representative for compiling and handing Danfoss LTD., 22 Wycombe End, over technical documentation: HP9 1NB, GB Frickenhausen, 21st of February 2025 i. A. Alexander Layh, Global Head of R&D AQ450641889580en-000402 | 23 © Danfoss | Climate Solutions | 2025.04...
  • Page 24 24 | AQ450641889580en-000402 © Danfoss | Climate Solutions | 2025.04...

This manual is also suitable for:

Bock fk30/235 nBock fk30/275 nBock fk30/325 nBock fk30/235 kBock fk30/275 kBock fk30/325 k ... Show all