Page 1 MAKING MODERN LIVING POSSIBLE Programming Guide ® AutomationDrive FC 301/302 www.danfoss.com/drives...
Page 3: Table Of Contents
3.1 Parameter Selection 3.2 Parameters: 0-** Operation and Display 3.3 Parameters: 1-** Load and Motor 3.3.1 1-0* General Settings 3.3.2 1-1* Special Settings 3.3.3 Asynchronous Motor Set-up 3.3.4 PM Motor Set-up MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 4: Parameters: 18-** Data Readouts
4.1 Parameter Lists and Options 4.1.1 Introduction 4.1.2 Conversion 4.1.3 Active/Inactive Parameters in Different Drive Control Modes 5 Troubleshooting 5.1 Status Messages 5.1.1 Warnings/Alarm Messages 6 Appendix 6.1 Symbols, Abbreviations and Conventions Index Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 5: Introduction
Start, Pulse start, Reversing, Start reversing, Jog and Freeze output. Table 1.2 Function Groups 1.3.3 Motor Illustration 1.1 Break-away Torque Motor Running Torque generated on output shaft and speed from zero RPM to max. speed on motor. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 6: References
Automatic motor adaptation, AMA AMA algorithm determines the electrical parameters for Short for mille circular mil, an American measuring unit for the connected motor at standstill. cable cross-section. 1 MCM = 0.5067 mm Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 7 Total harmonic distortion states the total contribution of power factor, which minimises the imposed load on the harmonic. mains supply. Thermistor A temperature-dependent resistor placed where the temperature is to be monitored (frequency converter or motor). MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 8: Safety
Torque Off function. The motor may start while setting the parameters. Prevent the motor from starting, for instance, by use of the Safe Torque Off function or secure disconnection of the motor connection. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 10: Electrical Wiring
Terminal 37 is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Operating Instructions. * Terminal 37 is not included in FC 301 (except enclosure type A1). Relay 2 and terminal 29 have no function in FC 301. ** Do not connect cable screen. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 11 Terminal 37=Safe Torque Off (where available) NPN (Sink) Digital input wiring 12 13 18 33 20 Start/Stop Safe Stop Speed Start/Stop [18] Illustration 1.4 NPN (Sink) Illustration 1.6 Start/Stop NOTICE Control cables must be screened/armoured. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 12 Terminal 29=5-13 Terminal 29 Digital Input [21] Speed up Terminal 32=5-14 Terminal 32 Digital Input [22] Speed down Illustration 1.9 Potentiometer Reference NOTICE Terminal 29 only in FC x02 (x=series type). Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 13: How To Program
Status line: Status messages displaying text. Alarm NOTICE Hand Auto If start-up is delayed, the LCP displays the INITIALISING Reset message until it is ready. Adding or removing options may delay the start-up. Illustration 2.1 LCP MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 14: The Lcd Display
[Alarm Log] displays an Alarm list of the 5 latest alarms (numbered A1- A5). To obtain additional details about an alarm, use the navigation keys to manoeuvre to the alarm number and Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 15: Quick Transfer Of Parameter Settings Between Multiple Frequency Converters
[Hand On] also starts the motor, and it is now possible to enter the motor speed data with the arrow keys. The key can be selected as [1] Enable or [0] Disable via 0-40 [Hand on] Key on LCP MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 16: Display Mode
Parameter 16-38 SL Controller State progress bar. When 100% is reached, press [OK]. parameter 16-39 Control Card Temp. Parameter 16-40 Logging Buffer Full Parameter 16-50 External Reference Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 17: Parameter Set-Up
See the operating variables (1.1, 1.2, 1.3 and 2) shown in Illustration 2.11. In the example, speed, motor current, motor power, and frequency are selected as variables in the first and second lines. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 18 Only display parameters selected in parameter 0-20 Display Line 1.1 Small and 0-24 Display Line 3 Large can be viewed. It is possible to store up to 120 samples in the memory for later reference. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 19: Initial Commissioning
Parameter 3-42 Ramp 1 Ramp Down with reference to synchronous Time motor speed, n Set the site from where the 3-13 Reference Site reference must work. Table 2.3 Quick Set-up Procedure MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 20: Main Menu Mode
3 - ** Reference / Ramps 30-** Special Features 32-** MCO Basic Settings Illustration 2.14 Main Menu Mode 33-** MCO Adv. Settings 34-** MCO Data Readouts 35-** Sensor Input Option Table 2.4 Accessible Parameter Goups Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 21: Changing Data
[ ] navigation keys. Press 957RPM 11.58A 1 (1) ◀ ▶ ] keys to move the cursor horizontally. Start Adjustments 1-7* 1-71 High starting torque time 0. s Illustration 2.20 Saving MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 22: Value, Step-By-Step
22.8 • Flashing red LED/Alarm: Indicates an alarm. LCP keys [Menu] Setup 1 Select one of the following modes: • Status Illustration 2.22 Status Mode • Quick Set-up • Main Menu Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 23: Lcp Keys
Initialise the frequency converter to default settings in 2 ways. Hand Auto Reset Recommended initialisation (via Parameter parameter 14-22 Operation Mode) Illustration 2.25 LCP Keys Select 14-22 Operation Mode. Press [OK]. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 24 Parameter 15-03 Power Up's • Parameter 15-04 Over Temp's • Parameter 15-05 Over Volt's NOTICE A manual initialisation also resets serial communication, RFI filter settings (parameter 14-50 RFI Filter), and fault log settings. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 25: Parameter Descriptions
8-** Communication and option parameters for setting of RS-485 and USB port parameters. 9-** Profibus parameters. 10-** DeviceNet and CAN Fieldbus parameters. 12-** Ethernet parameters. 13-** Smart Logic Control parameters. 14-** Special function parameters. 15-** Drive information parameters. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 26: Parameters: 0-** Operation And Display
60 Hz. [47] Czech Part of language package 3 [48] Polski Part of language package 4 [49] Russian Part of language package 3 [50] Thai Part of language package 2 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 27 By using parameter 0-51 Set-up Copy, it is possible FC RS-485, FC USB or up to 5 fieldbus sites. to copy parameter settings between the set-ups to enable quicker commissioning if similar parameter settings are required in different set-ups. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 28 Example: Use Multi set-up to shift from Set-up 1 to Set- up 2 while the motor is running. Program in Set-up 1 first, then ensure that Set-up 1 and Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 29 Reference % Total reference (sum of digital/ analog/preset/bus/freeze ref./catch up and slow-down) in percent. [1603] Status Word Present status word. [1605] Main Actual Value Actual value as a percentage. [1606] Absolute Position MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 30 Freq. Input #29 [Hz] Actual value of the frequency in occurs at 70 ±5 °C. applied at terminal 29 as an impulse input. [1635] Inverter Thermal Percentage load of the inverters. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 31 1 or more warnings in a hex code. [3427] PCD 7 Read from [1694] Ext. Status Word 1 or more status conditions in a hex code. [3428] PCD 8 Read from MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 32 Custom readout The calculated value to be displayed is based on settings [9951] PC Debug 0 [9952] PC Debug 1 [9953] PC Debug 2 [9954] PC Debug 3 [9955] PC Debug 4 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 33 0-32 value of the custom-defined 0-24 Display Line 3 Large. CustomRea- readout (occurs at zero speed). None doutUnit] only possible to set different from 0 when selecting a linear MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 34 Enable, disable and password protect individual keys on in the Quick Menu, then define the password the LCP. in parameter 0-65 Quick Menu Password. [7] Enabled Resets the frequency converter without setting without OFF it in Off mode. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 35 A more complex password protection is available for Copy to set- Copies all parameters in the present OEMs upon request. up 1 programming set-up (defined in 0-11 Programming Set-up) to set-up 1. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 36 LCP, Fieldbus or FC standard bus. 0-67 Bus Password Access Range: Function: [0 - 9999] Writing to this parameter enables users to unlock the frequency converter from bus/MCT 10 Set-up Software. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 37: Parameters: 1-** Load And Motor
Encoder module option, which can be [8] Extended Specific parameters in parameter group 7-2* configured in parameter group 17-1* Inc. Enc. PID Speed Process Ctrl. Feedb. to 7-5* Ext. Process PID Ctrl. Interface, FC 302 only. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 38 U⇒U; V⇒V, and Illustration 3.5 Constant Power W⇒W to motor. Inverse Motor shaft turns in counterclockwise direction when the frequency converter is connected U⇒U; V⇒V, and W⇒W to motor. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 39: Special Settings
Run a complete AMA using parameter 1-29 Automatic Motor Adaptation (AMA) [1] Enable Complete AMA or enter the parameters manually. Parameter 1-36 Iron Loss Resistance (Rfe) is always entered manually. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 40: Pm Motor Set-Up
1-37 d-axis Inductance (Ld) Enter the line to common direct axis inductance of the PM motor. If only line-line data is available, divide the line- line value by 2 to achieve the line-common value. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 41: Synrm Motor Set-Up With Vvc
3.3.5 SynRM Motor Set-up with VVC This section describes how to set up a SynRM motor with Initial programming steps To activate SynRM motor operation, select [5] Sync. Reluctance in parameter 1-10 Motor Construction (FC-302 only). MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 42 PM, salient Use for salient or non-salient PM motors. PM motors are divided into 2 groups, with OGD Auto-Detection and Model Change Function either surface-mounted (SPM) / non-salient Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 43 Parameter Descriptions Programming Guide The function is activated when one of the following 1-18 Min. Current at No Load options is selected: either [10] Danfoss OGD LA10 or [11] Range: Function: Danfoss OGD V206 in parameter 1-11 Motor Model. [0 - 50 %] Adjust this parameter to achieve a smoother The frequency converter checks if the correct OGD model motor operation.
Page 44 An AMA must be performed to achieve the motor is running. optimum dynamic motor performance. It may take up to 10 min, depending on the power rating of the motor. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 45 Parameter 1-31 Rotor Resistance (Rr) does not have effect when 1-10 Motor Construction is set to [1] PM, non-salient SPM, [5] Sync. Reluctance. Illustration 3.6 Motor Equivalent Diagram of an Asynchronous Motor MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 46 If only line-line data are available, divide the line-line value by 2 to achieve the line-common (starpoint) value. Alterna- tively, measure the value with an inductancemeter. This also takes the Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 47 1000 RPM. parameter 1-38 q-axis Inductance (Lq). If the motor supplier provides an induction Back EMF is the voltage generated by a PM motor when no frequency converter is MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 48 This option is used to Parameter 1-50 Motor Magnetisation at Zero Speed has no update motor parameters: effect when 1-10 Motor Construction = [1] PM, non-salient SPM. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 49 Current mode and Flux model 2. FC 302 only. Flux model 1 – Flux model 2 This model is used when parameter 1-00 Configuration Mode is set to MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 51 NOTICE compensation at low speed. When [1] Active Load is selected, set parameter 1-66 Min. Parameter 1-64 Resonance Dampening has no effect when 1-10 Motor Construction = [1] PM, non-salient SPM. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 52 Enter the time delay required before plus speed/current clockwise and [5] VVC /Flux commencing acceleration. clockwise are typically used in hoisting applications. [4] Start speed/current in reference direction is particularly used in applications Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 54 That is not the case when using the precise stop function; it eliminates the task FC 302 only. time dependence and increases the accuracy substantially. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 55 (thermal implemented using a range of techniques: warning). • Via a PTC sensor in the motor windings connected to one of the warning 2 ETR trip 2 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 56 Resistance (Rs)) for PM motors and also rotor resistance Example: The frequency converter trips when the motor (parameter 1-31 Rotor Resistance (Rr)) for asynchronous temperature is too high. motors, depending on winding temperature. The Parameter set-up: calculation is: Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 57 To comply with PELV the sensor must be extra isolated. 3.3.13.3 ETR The calculations estimate the need for a lower load at lower speed due to less cooling from the fan incorporated in the motor. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 58 Analog Input Parameter set-up: Set parameter 1-90 Motor Thermal Protection to [2] Digital input Thermistor Trip. Set parameter 1-93 Thermistor Source to [6] Digital Input. Digital input Digital input Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 59 [0 - 100 %] Definition of thermal limitation curve. 80 �C [-40 - 140 �C] Select the KTY sensor threshold level For example, see parameter 1-98 ATEX for motor thermal protection. ETR interpol. points freq. FC 302 only. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 60 4-19 Max Output Frequency etc.). default and maximum depending on application. Table 3.11 Recommendations for Flux Applications Adjust starting torque in parameter 1-66 Min. Current at Low Speed. 100% provides nominal torque as starting torque. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 61: Parameters: 2-** Brakes
[0 - 60 s] Set the duration of the DC braking current set 2-10 Brake Function in 2-01 DC Brake Current, once activated. Option: Function: [0] Off No brake resistor is installed. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 63 Enabled Activates OVC. Monitors brake resistor and brake IGBT for a short circuit during operation. If a short circuit NOTICE occurs, warning 25 appears. Do not enable OVC in hoisting applications. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 64 Par 1-76 Start current/ Release brake current Par 2-00 DC hold current Par 2-23 Brake delay time Reaction time EMK brake Relay 01 Mechanical brake locked Mechanical brake free Time Illustration 3.19 Mechanical Brake Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 65 The Position Control during 2-02 DC Braking Time. This enables parameters 2-30 to 2-33, which are PID parameters for the Position Control. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 66 0.2 s [0 - 5 s] The value defines the duration of the torque ramp in clockwise direction. 2-30 Position P Start Proportional Gain Range: Function: 0.0000 [0.0000 - 1.0000] Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 67 [0.0000 - 1.0000] 2-32 Speed PID Start Integral Time Range: Function: 200.0 ms [1.0 - 20000.0 ms] 2-33 Speed PID Start Lowpass Filter Time Range: Function: 10.0 ms [0.1 - 100.0 ms] MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 68: Parameters: 3-** Reference/Ramps
RPM; for [2] Torque, [24] m³/min [25] m³/h • The unit selected in [30] kg/s parameter 3-01 Reference/ [31] kg/min Feedback Unit. [32] kg/h [33] t/min [34] [40] [41] m/min [45] Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 69 See parameter group 3-9* Digital Potentiometer. . When using preset references, select Preset ref. bit 0/1/2 [16], [17] or [18] for the corresponding digital inputs in parameter group 5-1* Digital Inputs. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 70 3-17 Reference Resource 3 define up to 3 different reference signals. The sum of these reference signals defines the actual reference. No function Analog Input 53 Analog Input 54 Frequency input 29 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 71 Illustration 3.25 and Illustration 3.26. (labelled X in Illustration 3.24). This product is then added to the actual reference (X+X*Y/100) to give the resulting actual reference. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 72 (parameter 3-41 Ramp 1 Ramp Up Time) in which the acceleration torque decreases. The larger the percentage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 73 (parameter 3-52 Ramp 2 Ramp Down Time) limit in parameter 4-18 Current Limit during where the deceleration torque decreases. The ramping. The value 0.00 corresponds to 0.01 larger the percentage value, the greater the MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 74 A linear ramp gives constant acceleration set in parameter 4-18 Current Limit. The during ramping. An S-ramp gives non-linear value 0.00 corresponds to 0.01 s in speed Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 75 [ 1 - 99 Enter the proportion of the total ramp-up time (parameter 3-71 Ramp 4 Ramp up Time) in which the acceleration torque increases. The larger the percentage value, the greater the MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 76 Reference P 1-25 Motor speed Speed P 4-11 RPM low limit Time P 3-95 P 3-81 Qramp Time (s) Qstop Illustration 3.29 Increase Actual Reference Illustration 3.28 Quick Stop Ramp Time Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 77 Function: -100 % [-200 - 200 Set the minimum permissible value for the resulting reference. This is advisable if the Digital Potentiometer is used for fine- tuning of the resulting reference. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 78: Parameters: 4-** Limits/Warnings
The Motor Speed Low Limit can be set to shaft to protect the mechanical instal- correspond to the minimum output lation. frequency of the motor shaft. The Motor Speed Low Limit must not exceed the Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 79 Analog Input 54 Select to use an external [10] Analog in current sensor for brake X30-11 monitoring. [12] Analog in X30-11 inv [14] Analog in X30-12 [16] Analog in X30-12 inv MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 80 Warning 90 is active as soon as the value in at too heavy loads. parameter 4-31 Motor Feedback Speed Error is exceeded, regardless of the setting of parameter 4-32 Motor Feedback [0] Disable [1] Warning Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 81 Warnings are shown on the LCP and can be programmed on relay outputs 01 or 02. to be outputs or to be read out via serial bus in the Extended Status Word. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 82 01 or 02 (FC 302 only). 4-58 Missing Motor Phase Function Option: Function: NOTICE This parameter cannot be adjusted while the motor is running. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 83 [ 0 - par. Some systems call for avoiding 4-14 Hz] certain output speeds due to resonance problems in the system. Enter the upper limits of the speeds to be avoided. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 84: Parameters: 5-** Digital In/Out
[71] Group 2 Start, Pulse start, Reversing, Start reversing, Jog PID error inv. [72] and Freeze output. PID reset I-part [73] Table 3.13 Function Groups PID enable [74] MCO specific [75] Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 85 (parameter 3-42 Ramp 1 Ramp Down Time, parameter 3-52 Ramp 2 Ramp Down Time, parameter 3-62 Ramp 3 Ramp down Time, parameter 3-72 Ramp 4 Ramp Down Time). MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 86 1 to select 1 of the 4 set-ups. Set based frequencies, but is not as precise at higher parameter 0-10 Active Set-up to Multi Set-up. frequencies. This principle has a cut-off frequency, which makes it unsuited for encoders Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 87 Decrease signal to the Digital Potentiometer start push button. Decrease function described in parameter group 3-9* [100] Safe Option Resets the safety option. Available only when Digital Pot. Meter. Reset the safety option is mounted. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 88 (T-37 off). When safe stop circuit is converter. Functions are described under reestablished, the frequency 5-1* Digital Inputs. converter continues without manual reset, unless a Digital input set to [80] PTC Card 1 is (still) enabled. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 89 Alarms and Warnings in the Troubleshooting section in the Design Guide or the Operating Instructions. A dangerous failure related to Safe Torque Off issues Alarm: Dangerous Failure [A72]. Refer to Table 5.1. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 90 [15] Out of range Output frequency is outside the Control of Mechanical Brake, and frequency range set in parameter group 2-2* Mechanical Brake Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 91 Otherwise, it is low. [72] Logic Rule 2 See parameter group 13-4* Logic Rules. If Logic Rule 2 is evaluated as TRUE, the output goes high. Otherwise, it is low. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 92 [153] ATEX ETR cur. Selectable, if parameter 1-90 Motor Drive rdy/rem ctrl warning Thermal Protection is set to [20] ATEX ETR Enable / no warning or [21] Advanced ETR. If the alarm 163 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 93 Running / no warning [72] Logic rule 2 Run in range/no warn [73] Logic rule 3 Run on ref/no warn [74] Logic rule 4 Alarm [75] Logic rule 5 [10] Alarm or warning MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 94 No warnings are active. [84] SL digital output E Running Motor is running, and shaft torque is [85] SL digital output F present. [120] Local ref active [121] Remote ref active Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 95 8-** Comm. and [19] Below feedback, Feedback is below the limit set in Options. parameter 4-56 Warning Feedback Low. [32] Mech brake ctrl Selection of mechanical brake control. When selected parameters in MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 96 Active when actual speed is above Logic Control. If Logic Rule 0 in SLC is speed reference setting. TRUE, the output goes high. [43] Extended PID Otherwise, it is low. Limit Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 97 [125] Drive in hand Output is high when the frequency [120] Local ref active Output is high when mode converter is in [Hand on] mode (as parameter 3-13 Reference Site = [2] MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 98 [196] RS Flipflop 4 See 13-1* Comparators. unaffected. [197] RS Flipflop 5 See 13-1* Comparators. [198] RS Flipflop 6 See 13-1* Comparators. [199] RS Flipflop 7 See 13-1* Comparators. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 99 This is also parameter 5-57 Term. 33 Low the low feedback value, see also Ref./Feedb. Value. Set 5-52 Term. 29 Low Ref./Feedb. Value. terminal 29 to digital input MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 100 Bus ctrl., timeout output in parameter 5-01 Terminal 27 [51] MCO controlled Mode and terminal 29 output in [100] Output frequency parameter 5-02 Terminal 29 Mode. [101] Reference No operation [102] Feedback Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 101 Select the maximum frequency on related terminal X30/6 referring to the output variable in 5-66 Terminal X30/6 Pulse Output Variable. This parameter is active when option module MCB 101 is mounted in the frequency converter. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 103 Set the output frequency transferred to output terminal X30/6 when the terminal is configured as [48] Bus Ctrl Timeout in parameter 5-66 Terminal X30/6 Pulse Output Variable and a timeout is detected. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 104: Parameters: 6-** Analog In/Out
Live Zero Timeout Function in parameter 6-01 Live Zero Timeout Function. Jogging Overruled to jog speed. Max. speed Overruled to max. speed. Stop and Overruled to stop with subsequent trip. trip [20] Coast Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 105 Enter the low voltage value. This analog par. 6-21 V] input scaling value should correspond to the minimum reference value, set in parameter 3-02 Minimum Reference. See also chapter 3.5 Parameters: 3-** Reference/ Ramps. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 106 (set in parameter 6-31 Terminal X30/11 High Voltage). 6-36 Term. X30/11 Filter Time Constant Range: Function: NOTICE 0.001 s [0.001 - 10 This parameter cannot be adjusted while the motor is running. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 107 22 A = 11.46 [136] Power Taken from parameter 1-20 Motor Power [kW] 38.4 4-20mA In case the norm motor current is equal to 20mA, the output setting of MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 108 Filter is on: mA) of the analog signal at terminal 42. Set the value to be the percentage of the full range of the variable selected in 6-50 Terminal 42 Output. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 109 3-03 Maximum Reference. parameter 6-62 Terminal X30/8 Max. Scale is: [138] Torque Torque reference related to 160% torque. IVLT Max. x 100 x 100 38.4 = 175% IMotor Norm 4-20mA MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 110 The torque is related to the motor torque mA / desired maximum current x 100% rated motor setting. 20 − 4 i . e . 10 mA : x 100 = 160% Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 111 The output works independently of internal functions in the frequency converter. [140] Bus ctrl. 4-20 An output value set from fieldbus process data. The output works independently of internal functions in the frequency converter. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 112 (or 0 Hz) is desired at 25% of the maximum output value and 25% is programmed. The value can never be higher than the corresponding setting in 6-82 Terminal X45/3 Max. Scale if value is below 100%. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 113: Parameters: 7-** Controllers
The proportional gain amplifies the error (i.e. example, set up a pure D-link at low frequencies the deviation between the feedback signal and and a constant D-link at higher frequencies. This MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 114 This parameter is used with parameter 1-00 Configuration Mode [1] Speed closed loop and [2] Torque control. Adjust the filter time in Flux Sensorless to 3-5 ms. t (Sec.) Illustration 3.45 Feedback Signal Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 115 [15 - 100 %] Enter the value for the rise time of the current controller as a percentage of the control period. 7-09 Torque Limit Time Ramp Motor Speed Illustration 3.47 Speed Error between Ramp and Actual Speed MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 116 [15] Analog Input provides a gain only when the error changes. X48/2 The shorter the PID differentiation time, the stronger the gain from the differentiator. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 117 7-42 Process PID Output Pos. Clamp index 2 for reference [1682]). Range: Function: [36] MCO 100 % [ par. 7-41 - 100 %] Enter a positive limit for the process PID controller output. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 118 7-52 Process PID Feed Fwd Ramp up Range: Function: 0.01 s [0.01 - 10 s] Controls the dynamics of the feed-forward signal when ramping up. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 119: Parameters: 8-** Communications And Options
Select setup 2 See [7] Select set-up 1 Option B Select setup 3 See [7] Select set-up 1 Option C0 [10] Select setup 4 See [7] Select set-up 1 Option C1 [30] External Can [26] Trip MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 120 37 has 0 LP-Filter the following parameters: V and goes low whenever 16-10 Power [kW] terminal 37 has 24 V. 16-11 Power [hp] [21] Thermal warning 16-12 Motor Voltage Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 121 AMA internal fault warning part PID controller. Equivalent to [59] Current limit warning parameter 7-40 Process PID I-part Reset. [60] External interlock warning Available only if parameter 1-00 Configuration [61] Feedback error warning MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 122 Feedback error alarm [3] 19200 Baud [10063] Mech brake low alarm [4] 38400 Baud [10065] Controlboard overtemp alarm [5] 57600 Baud [10067] Option config changed alarm [6] 76800 Baud [10068] Safe stop alarm Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 123 [653] Term 42 Output Bus Ctrl telegrams or standard telegrams for [663] Terminal X30/8 Bus Control the FC port. [673] Terminal X45/1 Bus Control [683] Terminal X45/3 Bus Control [100] None MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 124 [1661] Terminal 53 Switch Setting [3425] PCD 5 Read from MCO [1662] Analog Input 53 [3426] PCD 6 Read from MCO [1663] Terminal 54 Switch Setting [3427] PCD 7 Read from MCO Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 125 (digital input) and/or via the bus. This parameter cannot be Digital Activates start command via a digital input. adjusted while the motor is input running. Activates start command via the serial communication port or fieldbus option. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 126 AND additionally via one Logic OR Activates the preset reference selection via the of the digital inputs. fieldbus/serial communication port OR via one of the digital inputs. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 127: Parameters: 9-** Profibus
8-83 Slave Error Count Range: Function: [0 - 0 ] This parameter shows the number of error telegrams, which could not be executed by the frequency converter. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 128: Parameters: 13-** Smart Logic Control
Illustration 3.49 shows an example with 3 events/actions: Running The motor is running. In range The motor is running within the programmed current and speed ranges set in parameter 4-50 Warning Current Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 129 A warning is active. [60] Logic rule 4 Use the result of logic rule 4. [20] Alarm (trip) A (trip) alarm is active. [61] Logic rule 5 Use the result of logic rule 5. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 130 Current Limit [50] Comparator 4 Out of current range [51] Comparator 5 Below I low [60] Logic rule 4 Above I high [61] Logic rule 5 [10] Out of speed range Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 131 Thermal Protection is set to [20] ATEX ETR or [21] Advanced ETR. If the warning 165 ATEX ETR freq.lim.warning is active, the output is 1. [94] RS Flipflop 0 See parameter group 13-1* Comparators. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 132 Expressed as a percentage. [62] Above ref, high The motor is running above the value AI54 given in parameter 4-55 Warning [14] Analog input [V]. AIFB10 is internal 10 V supply. Reference High. AIFB10 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 133 Use the result of the SLC output A. [90] Bus OK Active communication (no timeout) via output A the serial communication port. [151] SL digital Use the result of the SLC output B. output B MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 134 This is an array [193] Digital input parameter containing comparator x46/1 values 0 to 5. [194] Digital input x46/3 [195] Digital input x46/5 [196] Digital input x46/7 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 135 S [0] Logicrule 0 [35] Digital input DI27 Parameter 13-16 RS-FF Operand [27] Output from 13-41 [36] Digital input DI29 R [0] Logicrule 1 [37] Digital input DI32 [38] Digital input DI33 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 136 Digital input DI27 [100] RS Flipflop 6 [36] Digital input DI29 [101] RS Flipflop 7 [37] Digital input DI32 [102] Relay 1 [38] Digital input DI33 [103] Relay 2 [39] Start command Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 137 RS Flipflop 5 Par. 13-44 Logic Rule Boolean 3 [100] RS Flipflop 6 Illustration 3.53 Logic Rules [101] RS Flipflop 7 [102] Relay 1 [103] Relay 2 [104] Relay 3 X47/MCB 113 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 138 Digital input DI18 Thermal Protection is set to [20] [34] Digital input DI19 ATEX ETR or [21] Advanced ETR. If the alarm 166 ATEX ETR [35] Digital input DI27 [36] Digital input DI29 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 139 Select the first logical operator to use on the boolean inputs from 13-40 Logic Rule Boolean [16] Thermal warning 1 and 13-42 Logic Rule Boolean 2. [17] Mains out of range MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 140 [74] SL Time-out 7 [106] Relay 5 X47/MCB 113 [75] Start command given [107] Relay 6 X47/MCB 113 [76] Digital input x30/2 [77] Digital input x30/3 [108] Relay 7 X34/MCB 105 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 141 [60] Logic rule 4 Below I low [61] Logic rule 5 Above I high [70] SL Time-out 3 [10] Out of speed range [71] SL Time-out 4 [11] Below speed low MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 142 Mains out of range Comparators. [18] Reversing [98] RS Flipflop 4 See parameter group 13-1* [19] Warning Comparators. [20] Alarm (trip) [21] Alarm (trip lock) [99] RS Flipflop 5 See parameter group 13-1* Comparators. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 143 [102] Relay 1 [78] Digital input x30/4 [103] Relay 2 [79] Digital input x46/1 [104] Relay 3 X47/MCB 113 [80] Digital input x46/3 [105] Relay 4 X47/MCB 113 [81] Digital input x46/5 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 144 All stop commands including commands coming from either the digital the coast command stop the SLC. inputs or via a fieldbus. [12] Select preset Selects preset reference 2. ref 2 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 145 [73] Start timer 6 Start Timer 6, see parameter 13-20 SL Controller Timer for further description. [74] Start timer 7 Start Timer 7, see parameter 13-20 SL Controller Timer for further description. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 146: Parameters: 14-** Special Functions
Parameters for configuring mains failure monitoring and handling. If a mains failure appears, the frequency converter tries to continue in a controlled way until the power in the DC link has been exhausted. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 147 If the energy in the DC link disappears long as possible by ramping the speed down before the motor is ramped to zero, the motor is towards 0 RPM. Finally, the frequency converter coasted. coasts. Limitation: MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 149 14-10 Mains Failure should be activated. It may be considered to select 90% of the nominal mains as the detection level, depending on the supply quality. For a supply of 380 V, MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 150 The red LED on the control card is turned on. Test plugs (connect the following terminals to each other): 18 - 27 - 32; 19 - 29 - 33; 42 - 53 - 54 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 151 By using a digital input set to [2] Coast inverse or [3] Coast and reset inv., the motor does not use the ramp-down time, since the frequency converter is coasted. If a quick stop is necessary, use the mechanical brake control MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 152 The frequency converter sets the magnetising necessary to enter a new value to fine- reference inversely proportional to the speed using tune. a static curve that represents the relationship between DC link voltage and the speed. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 153 Filter parameter 14-56 Capacitance Output Filter and parameter 14-57 Inductance Output Filter are programmed with the output filter capacitance and inductance. It DOES NOT limit the range of the switching frequency. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 154 This is required for correct Protect Option Freezes the current settings and compensation in Flux mode Config. prevents unwanted changes when (parameter 1-01 Motor Control missing or defective options are Principle). detected. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 155 Table 3.24 Selection of Choice of Action when Selected Alarm Appears D = Default setting. x = Possible selection. 1) Only high power drives. 2) In small and medium power frequency converters, A69 is only a warning. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 156: Parameters: 15-** Drive Information
The reset is carried out by pressing [OK]. [1633] Brake Energy Average [1634] Heatsink Temp. 15-07 Reset Running Hours Counter [1635] Inverter Thermal Option: Function: [1648] Speed Ref. After Ramp [RPM] Do not [1650] External Reference reset Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 157 SLC events). Events in this context are [15] Above feedb. high defined as a change in one of the following areas: [16] Thermal warning [17] Mains out of range MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 158 16-03 Status Word for description after 3.16.5 15-4* Drive Identification converting to binary value. Parameters containing read-only information about the hardware and software configuration of the frequency converter. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 159 A, and a translation of the type code string. for example, for type code string ‘AX’, the 15-50 SW ID Power Card translation is ‘No option’. Range: Function: [0 - 20 ] View the power card software version number. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 160 15-81 Preset Fan Running Hours Range: Function: [0 - 99999 Enter value to preset the fan running hours counter, see parameter 15-80 Fan Running Hours. This parameter cannot be selected via the serial port, RS-485. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 161: Parameters: 16-** Data Read-Outs
View the value of custom 9-16 PCD Read Configuration index 1 to send it doutUnit ReadoutUnit] readout from with the status word instead of the MAV. parameter 0-30 Unit for User- MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 162 [-200 - 200 %] Value shown is the torque in percent of nominal torque, with sign, applied to the 16-35 Inverter Thermal motor shaft. Range: Function: [0 - 100 %] View the percentage load on the inverter. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 163 16-53 Digi Pot Reference cables or imbalance in motor windings. Range: Function: [-200 - 200] View the contribution of the Digital Potenti- ometer to the actual reference. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 164 Illustration 3.61 Relay Settings digital output mode. This parameter is available for FC 302 only. 16-61 Terminal 53 Switch Setting Option: Function: View the setting of input terminal 53. Current Voltage Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 165 [-20 - 20 ] View the actual value at input X30/12 of MCB from the bus master. Interpretation of the control word depends on the fieldbus option 101. installed and the control word profile selected in 8-10 Control Profile. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 166 [0 - 4294967295 ] View the warning word sent via the serial communication port in hex code. 16-93 Warning Word 2 Range: Function: [0 - 4294967295] View the warning word sent via the serial communication port in hex code. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 167: Parameters: 17-** Feedback
Usually the resolver feedback is used as motor feedback from permanent magnet motors with parameter 1-01 Motor EnDat Control Principle set to Flux with motor feedback. Resolver parameters cannot be adjusted while the motor is running. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 168 3.18.4 17-6* Monitoring and Application This parameter group is for selecting additional functions when encoder option MCB 102 or resolver option MCB 103 is fitted into option slot B as speed feedback. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 169 Function: [-2000000000 - 2000000000] 17-74 Absolute Position Offset Enter the absolute position offset. Use this parameter if manual adjustment of the absolute position readout is required. Range: Function: [-2000000000 - 2000000000] MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 170: Parameters: 18-** Data Readouts 2
Function: [0 - 65535] View the signal states from the active digital inputs. '0' = no signal, '1' = connected signal. 18-90 Process PID Error Range: Function: [-200 - 200 %] Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 171: Parameters: 30-** Special Features
Range: Function: Time 0 Hz [ 0 - The jump frequency is used to compensate for Rel. Freq., 20.0 the inertia in the traverse system. If a jump in Abs. Time MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 172 30-24 Locked Rotor Detection Speed Error [%] Range: Function: This parameter is available for FC 302 only. [ par. 17-53 - 10] Enter the maximum allowed wobble Range: Function: ratio. 25 % [0 - 100 %] Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 173 30-84 Process PID Proportional Gain Range: Function: 0.100 [0 - 10] Enter the process controller proportional gain. Quick control is obtained at high amplification. However, if amplification is too great, the process may become unstable. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 174: Parameters: 35-** Sensor Input Option
Enter the filter time constant. This is a PT1000 3-wire first-order digital low-pass filter time constant for suppressing electrical noise in terminal X48/7. A high time constant value improves dampening but also Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 175 35-46 Term. X48/2 Filter Time Constant Enabled Range: Function: 0.001 s [0.001 - 10 Enter the filter time constant. This is a first-order digital low-pass filter time constant for suppressing electrical noise MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 176: Parameters: 42-** Safety Functions
For information about the safety related parameters, see the operating instructions for the safety options: • Safety Option MCB 150/151 Operating Instructions. • Safety Option MCB 152 Operating Instructions. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 177: Parameter Lists
Unsigned 8 Uint8 Unsigned 16 Uint16 Unsigned 32 Uint32 Visible string VisStr Normalised value 2 bytes Bit sequence of 16 boolean variables Time difference w/o date TimD Table 4.1 Data Type MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 178: Conversion
Parameter 1-02 Flux Motor Feedback Source Parameter 1-03 Torque Character- istics 1, 2, 3) 1, 3, 4) 1, 3, 4) Parameter 1-04 Overload Mode Parameter 1-05 Local Mode Configuration Parameter 1-06 Clockwise Direction Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 179 Normal Magnetising [Hz] (Par. 002 = Hz) Parameter 1-53 Model Shift Frequency Parameter 1-54 Voltage reduction in fieldweakening Parameter 1-55 U/f Characteristic Parameter 1-56 U/f Characteristic Parameter 1-58 Flying Start Test Pulses Current MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 180 Parameter 1-90 Motor Thermal Protection 1-91 Motor External Fan 1-93 Thermistor Resource Parameter 1-95 KTY Sensor Type Parameter 1-96 KTY Thermistor Resource Parameter 1-97 KTY Threshold level Parameter 1-98 ATEX ETR interpol. points freq. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 181 Parameter 2-28 Gain Boost Factor Parameter 2-29 Torque Ramp Down Time Parameter 2-30 Position P Start Proportional Gain Parameter 2-31 Speed PID Start Proportional Gain Parameter 2-32 Speed PID Start Integral Time MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 182 Parameter 4-38 Tracking Error Ramping Timeout Parameter 4-39 Tracking Error After Ramping Timeout Parameter 4-50 Warning Current Parameter 4-51 Warning Current High Parameter 4-52 Warning Speed Parameter 4-53 Warning Speed High Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 183 Parameter 7-12 Torque PI Propor- + see tional Gain Parameter 7-13 Torque PI + see Integration Time Parameter 7-20 Process CL Feedback 1 Resource Parameter 7-22 Process CL Feedback 2 Resource MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 184 Fwd Gain Parameter 7-52 Process PID Feed Fwd Ramp up Parameter 7-53 Process PID Feed Fwd Ramp down Parameter 7-56 Process PID Ref. Filter Time Parameter 7-57 Process PID Fb. Filter Time Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 185 Parameter 14-30 Current Lim Ctrl, Proportional Gain Parameter 14-31 Current Lim Ctrl, Integration Time Parameter 14-32 Current Lim Ctrl, Filter Time Parameter 14-35 Stall Protection Parameter 14-36 Fieldweakening Function Parameter 14-40 VT Level MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 186 6) Used when parameter 1-03 Torque Characteristics is constant power 7) Not used when parameter 1-03 Torque Characteristics = VT 8) Part of resonance damping 9) Not AC brake 10) Torque open loop 11) Torque 12) Speed closed loop Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 187 Bus Password Access 0 N/A All set-ups TRUE Uint16 0-68 Safety Parameters Password 300 N/A 1 set-up TRUE Uint16 0-69 Password Protection of Safety Parameters [0] Disabled 1 set-up TRUE Uint8 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 188 Inductance Sat. Point All set-ups TRUE Int16 1-5* Load Indep. Setting Motor Magnetisation at Zero 1-50 Speed 100% All set-ups TRUE Uint16 Min. Speed Normal Magnetising 1-51 [RPM] ExpressionLimit All set-ups TRUE Uint16 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 189 KTY Threshold level 80 °C 1 set-up TRUE Int16 1-98 ATEX ETR interpol. points freq. ExpressionLimit 1 set-up TRUE Uint16 1-99 ATEX ETR interpol points current ExpressionLimit 2 set-ups TRUE Uint16 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 190 0.0150 N/A All set-ups TRUE Uint32 2-32 Speed PID Start Integral Time 200.0 ms All set-ups TRUE Uint32 Speed PID Start Low-pass Filter 2-33 Time 10.0 ms All set-ups TRUE Uint16 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 191 Ramp 3 S-ramp Ratio at Accel. 3-65 Start All set-ups TRUE Uint8 3-66 Ramp 3 S-ramp Ratio at Accel. End All set-ups TRUE Uint8 Ramp 3 S-ramp Ratio at Decel. 3-67 Start All set-ups TRUE Uint8 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 192 Power Restore [0] Off All set-ups TRUE Uint8 3-93 Maximum Limit 100% All set-ups TRUE Int16 3-94 Minimum Limit -100% All set-ups TRUE Int16 3-95 Ramp Delay ExpressionLimit All set-ups TRUE TimD Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 193 Uint16 4-61 Bypass Speed From [Hz] ExpressionLimit All set-ups TRUE Uint16 4-62 Bypass Speed To [RPM] ExpressionLimit All set-ups TRUE Uint16 4-63 Bypass Speed To [Hz] ExpressionLimit All set-ups TRUE Uint16 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 194 100 ms All set-ups FALSE Uint16 5-6* Pulse Output Terminal 27 Pulse Output 5-60 Variable ExpressionLimit All set-ups TRUE Uint8 5-62 Pulse Output Max. Freq #27 ExpressionLimit All set-ups TRUE Uint32 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 195 0.001 s All set-ups TRUE Uint16 6-3* Analog Input 3 6-30 Terminal X30/11 Low Voltage 0.07 V All set-ups TRUE Int16 6-31 Terminal X30/11 High Voltage 10 V All set-ups TRUE Int16 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 196 All set-ups TRUE Int16 6-82 Terminal X45/3 Max. Scale 100% All set-ups TRUE Int16 6-83 Terminal X45/3 Bus Control All set-ups TRUE Terminal X45/3 Output Timeout 6-84 Preset 1 set-up TRUE Uint16 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 197 1 N/A All set-ups TRUE Uint16 7-52 Process PID Feed Fwd Ramp up 0.01 s All set-ups TRUE Uint32 Process PID Feed Fwd Ramp 7-53 down 0.01 s All set-ups TRUE Uint32 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 198 Set-up Select [3] Logic OR All set-ups TRUE Uint8 8-56 Preset Reference Select [3] Logic OR All set-ups TRUE Uint8 8-57 Profidrive OFF2 Select [3] Logic OR All set-ups TRUE Uint8 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 199 Uint16 9-93 Changed Parameters (4) 0 N/A All set-ups FALSE Uint16 9-94 Changed Parameters (5) 0 N/A All set-ups FALSE Uint16 9-99 Profibus Revision Counter 0 N/A All set-ups TRUE Uint16 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 200 12-09 Physical Address 0 N/A 1 set-up TRUE VisStr[17] 12-1* Ethernet Link Parameters 12-10 Link Status [0] No Link All set-ups TRUE Uint8 12-11 Link Duration ExpressionLimit All set-ups TRUE TimD Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 201 1 set-up TRUE Uint16 12-94 Broadcast Storm Protection 2 set-ups TRUE Int8 12-95 Broadcast Storm Filter [0] Broadcast only 2 set-ups TRUE Uint8 12-96 Port Config ExpressionLimit 2 set-ups TRUE Uint8 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 202 Uint8 14-14 Kin. back-up Timeout 60 s All set-ups TRUE Uint8 14-15 Kin. back-up Trip Recovery Level ExpressionLimit All set-ups TRUE Uint32 14-16 Kin. back-up Gain 100% All set-ups TRUE Uint32 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 203 15-00 Operating hours All set-ups FALSE Uint32 15-01 Running Hours All set-ups FALSE Uint32 15-02 kWh Counter 0 kWh All set-ups FALSE Uint32 15-03 Power-up's 0 N/A All set-ups FALSE Uint32 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 204 Option in Slot C1/E1 0 N/A All set-ups FALSE VisStr[30] 15-77 Slot C1/E1 Option SW Version 0 N/A All set-ups FALSE VisStr[20] 15-8* Operating Data II 15-80 Fan Running Hours All set-ups TRUE Uint32 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 205 Uint8 16-40 Logging Buffer Full [0] No All set-ups TRUE Uint8 VisStr[ 16-41 LCP Bottom Status line 0 N/A All set-ups TRUE 16-45 Motor Phase U Current All set-ups TRUE Int32 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 206 FALSE Uint32 16-92 Warning Word 0 N/A All set-ups FALSE Uint32 16-93 Warning Word 2 0 N/A All set-ups FALSE Uint32 16-94 Ext. Status Word 0 N/A All set-ups FALSE Uint32 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 207 All set-ups FALSE Int16 18-91 Process PID Output All set-ups FALSE Int16 18-92 Process PID Clamped Output All set-ups FALSE Int16 Process PID Gain Scaled 18-93 Output All set-ups FALSE Int16 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 208 Absolute Encoder Data 32-05 Length 25 N/A 2 set-ups TRUE Uint8 Absolute Encoder Clock 32-06 Frequency 262 kHz 2 set-ups TRUE Uint32 Absolute Encoder Clock 32-07 Generation [1] On 2 set-ups TRUE Uint8 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 209 Size of the Control Window 32-72 (Deactiv.) 0 N/A 2 set-ups TRUE Uint32 32-73 Integral limit filter time 0 ms 2 set-ups TRUE Int16 32-74 Position error filter time 0 ms 2 set-ups TRUE Int16 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 210 Uint16 33-25 Marker Number for Ready 1 N/A 2 set-ups TRUE Uint16 33-26 Velocity Filter 0 us 2 set-ups TRUE Int32 33-27 Offset Filter Time 0 ms 2 set-ups TRUE Uint32 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 211 [0] Controlled stop 2 set-ups TRUE Uint8 MCO Supplied by External 24 33-85 V DC [0] No 2 set-ups TRUE Uint8 33-86 Terminal at alarm [0] Relay 1 2 set-ups TRUE Uint8 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 212 All set-ups TRUE Int32 34-57 Synchronising Error 0 N/A All set-ups TRUE Int32 34-58 Actual Velocity 0 N/A All set-ups TRUE Int32 34-59 Actual Master Velocity 0 N/A All set-ups TRUE Int32 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 213 0.000 N/A All set-ups TRUE Int32 Term. X48/2 high ref./feedb. 35-45 value 100.000 N/A All set-ups TRUE Int32 Term. X48/2 filter time 35-46 constant 0.001 s All set-ups TRUE Uint16 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 214: Troubleshooting
DC link voltage low DC overvoltage DC undervoltage Inverter overloaded Motor ETR overtemperature Parameter 1-90 Motor Thermal Protection Motor thermistor overtemperature Parameter 1-90 Motor Thermal Protection Torque limit Over current Earth fault Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 215 I AMA low I AMA motor too big AMA motor too small AMA parameter out of range AMA interrupted by user AMA timeout AMA internal fault Current limit External interlock MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 216 Configuration File Version not supported Pwr.card supply New spare part New type code PWM Disabled Table 5.1 Alarm/Warning Code List (X) Dependent on parameter 1) Cannot be Auto reset via 14-20 Reset Mode Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 217 Mains ph. loss Safe option Out of speed range Freeze output (A4) option (W4) warning 15 00008000 32768 AMA not OK reserved No motor (W3) Auto DC OVC active Jog request braking MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 218 Maximum 15 mA or minimum 590 Ω. the warning does not clear, replace the control card. A short circuit in a connected potentiometer or incorrect wiring of the potentiometer can cause this condition. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 219 • Increase 14-26 Trip Delay at Inverter Fault. loading. • If the alarm/warning occurs during a power sag, use kinetic back-up (parameter 14-10 Mains Failure). MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 220 Verify a proper installation based on EMC can be turned. requirements. • Check that the motor size matches the frequency WARNING/ALARM 20, Temp. input error converter. The temperature sensor is not connected. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 221 Remove the power from the frequency converter Troubleshooting and check motor phase V. • Remove the power to the frequency converter and replace the brake resistor (see parameter 2-15 Brake Check). MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 222 Danfoss Service Department. • Check for loose or missing wiring. Table 5.4 Internal Fault Codes It may be necessary to contact the Danfoss supplier or service department. Note the code number for further ALARM 39, Heat sink sensor troubleshooting directions.
Page 223 The 1.8 V DC supply used on the control card is outside of function may be effective. the allowable limits. The supply is measured on the control card. Check for a defective control card. If an option card is present, check for overvoltage. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 224 The control card and power card are incompatible. To ALARM 80, Drive initialised to default value check compatibility, contact the Danfoss supplier with the Parameter settings are initialised to default settings after a type code of the unit from the nameplate and the part manual reset.
Page 225 65% of the permitted thermal overload. ALARM 164, ATEX ETR cur.lim.alarm Operating above the characteristic curve for more than 60 s within a period of 600 s activates the alarm, and the frequency converter trips. MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 226: Appendix
Table 6.1 Symbols and Abbreviations Conventions Numbered lists indicate procedures. Bullet lists indicate other information. Italicised text indicates: • Cross reference • Link • Parameter name All dimensions are in [mm]. Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 227: Index
Freeze output..................3, 82 Communication option..............220 Fuse......................220 Comparator, 13-1*................129 Compatibility, 14-7*................152 Compatibility, 30-8*................171 General setting, 8-0*................. 117 Configuration..................117 General settings..................35 Control cables..................9 General status, 16-0*................. 159 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 228 Quick Menu..................12, 15 Motor Quick Menu mode................. 12, 15 current....................221 Quick Transfer of Parameter Settings between Multiple Fre- data................... 217, 221 quency Converters..13 power....................221 Motor data....................37 Danfoss A/S © Rev. 10/2014 All rights reserved. MG33MJ02...
Page 229 Start delay....................50 Start function..................50 Start/stop....................9 Stator leakage reactance..............42 Status......................12 Status message..................11 Step-by-step................... 20 Stop Adjustments, 1-8*..............51 Supply voltage..................220 Symbols....................224 Synchronous motor speed..............3 MG33MJ02 Danfoss A/S © Rev. 10/2014 All rights reserved.
Page 230 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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Vlt automationdrive fc 301

Danfoss VLT AutomationDrive FC 302 Programming Manual

1 Introduction

2 How to Program

3 Parameter Descriptions

4 Parameter Lists

5 Troubleshooting

6 Appendix

Index

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