Danfoss VLT AutomationDrive FC 302 Instruction Manual
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Danfoss VLT AutomationDrive FC 302 Instruction Manual

Danfoss VLT AutomationDrive FC 302 Instruction Manual

Low harmonic drive 132–630 kw
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Download this manual See also: Programming Manual, Operating Manual
MAKING MODERN LIVING POSSIBLE
Instruction Manual
®
VLT
AutomationDrive FC 302 Low Harmonic Drive
132–630 kW
www.danfoss.com/drives

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Summary of Contents for Danfoss VLT AutomationDrive FC 302

  • Page 1 MAKING MODERN LIVING POSSIBLE Instruction Manual ® AutomationDrive FC 302 Low Harmonic Drive 132–630 kW www.danfoss.com/drives...

  • Page 3: Table Of Contents

    3.4.7 Brake Cable 3.4.8 Brake Resistor Temperature Switch 3.4.9 AC line input connections 3.4.10 External Fan Supply 3.4.11 Power and Control Wiring for Non-shielded Cables 3.4.12 Line Power Disconnects 3.4.13 F-Frame Circuit Breakers MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 4 5.1.8 Quick Transfer of Parameter Settings when Using GLCP 5.1.9 Initialization to Default Settings 5.1.10 RS-485 Bus Connection 5.1.11 How to Connect a PC to the Adjustable Frequency Drive 5.1.12 PC Software Tools 6 Programming Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 5 10 Basic Start-up Troubleshooting 11 Specifications 11.1 Power-Dependent Specifications 11.1.1 Line Power Supply 3x380–480 V AC 11.1.2 Derating for Temperature 11.2 Mechanical Dimensions 11.3 General Technical Data - Adjustable Frequency Drive MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 6 11.4 General Technical Data - Filter 11.4.1 Power Rating 11.4.2 Derating for Altitude 11.5 Fuses 11.5.1 Non- UL compliance 11.5.2 Fuse Tables 11.5.3 Supplementary Fuses - High Power 11.6 General Torque Tightening Values Index Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 7: Safety

    AC line power could 425–850 [315–630 kW] result in death, serious injury, equipment, or property damage. Table 1.1 Discharge Times *Power ranges are for normal overload operation. Table 1.2 Approvals MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 8: Introduction

    Input terminal mounting plate assembly Soft-charge card Fan fuse DC inductor Capacitor bank cover plate Soft charge module IGBT gate drive card IGBT module Figure 2.1 Frame Size D13 Drive Enclosure Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 9 LC inductor RFI differential mode filter AC capacitors RFI common mode filter Line power bus bars to drive input HI inductor IGBT fuses Power card Figure 2.2 Frame Size D13 Filter Enclosure MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 10 Upper capacitor bank assembly Input terminal mounting plate Soft-charge fuses AC input bus bar DC inductor Soft-charge card Fan transformer Lower capacitor bank assembly IGBT module Figure 2.3 Frame Size E9 Drive Enclosure Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 11 Current transformer (CT) HI inductor Line power bus bars to drive output Power card AC capacitors Control card LCP cradle Lower DC capacitor bank Figure 2.4 Frame Size E9 Filter Enclosure MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 12 AC line power/line fuses (if purchased) Line power AC power input terminals Figure 2.5 Frame Size F18 Options Cabinet *The options cabinet is not optional for the LHD. The ancillary equipment is stored in the cabinet. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 13 AC capacitors discharge board RFI common mode filter LC inductor Line power contactor HI inductor Power card Mixing fan Control card IGBT fuses LCP cradle Figure 2.6 Frame Size F18 Filter Cabinet MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 14 (Optional) back AC fuse mounting bracket SMPS fuse (Optional) middle AC fuse mounting bracket Power card (Optional) front AC fuse mounting bracket Panel connectors Figure 2.7 Frame Size F18 Rectifier Cabinet Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 15 DC fuse SMPS fuse and fan fuse Mounting bracket Motor output bus bar (+) DC bus bar Brake output bus bar (-) DC bus bar Figure 2.8 Frame Size F18 Inverter Cabinet MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 16: Purpose Of The Manual

    • Supplementary publications and manuals are available from Danfoss. See www.danfoss.com/BusinessAreas/DrivesSo- lutions/Documentations/Technical +Documentation.htm for listings. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 17: Internal Equipment Functions

    The Low Harmonic Drive is designed to meet IEEE519 recommendation for Isc/Il >20 for even individual harmonic levels. The filter has a progressive switching frequency that creates a wide frequency spread, giving lower individual harmonic levels above the 50th. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 18: Installation

    Motor size and adjustable frequency drive power must match for proper overload protection. • If adjustable frequency drive rating is less than that of the motor, full motor output is impossible. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 19 Drive Air Flow: 450 cfm (765 m 21.5 43.4 147.1 237.5 278.9 Pressure Change (Pa) Figure 3.2 E-Frame Derating vs. Pressure Change (Small Fan), P315 Drive Air Flow: 650 cfm (1105 m MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 20: Lifting

    Dimensions for the weight of the different frame sizes. Maximum diameter for bar is 1 in [2.5 cm]. The angle from the top of the adjustable frequency drive to the lifting cable should be 60° or greater. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 21 NOTICE! The F18 pedestal is packaged separately and included in the shipment. Mount the adjustable frequency drive on the pedestal in its final location. The pedestal allows proper airflow and cooling. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 22: Terminal Locations - Frame Size D13

    [10.2] 796.3 [31.3] Figure 3.8 Frame Size D13 Terminal Locations Allow for bend radius of heavy power cables. NOTICE! All D-frames are available with standard input terminals, fuse, or disconnect switch Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 23: Terminal Locations - Frame Size E9

    [14.5] 900.0 [35.4] Figure 3.9 Frame Size E9 Terminal Locations Allow for bend radius of heavy power cables. NOTICE! All E-frames are available with standard input terminals, fuse, or disconnect switch MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 24: Terminal Locations - Frame Size F18

    Figure 3.10 Frame Size F18 Input Option Cabinet - Fuses Only The connector plate is 1.65 in [42 mm] below .0 level. Shown are the left side view, front, and right. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 25 Figure 3.11 Frame Size F18 Input Option Cabinet with Circuit Breaker The connector plate is 1.65 in [42 mm] below .0 level. Shown are the left side view, front, and right. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 26 Ground bar Right Side View Figure 3.12 Frame Size F18 Inverter Cabinet The connector plate is 1.65 in [42 mm] below .0 level. Shown are the left side view, front, and right. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 27: Torque

    3.4.11 Power and Regen (75–181 in-lbs) Control Wiring for Non-shielded Cables. Table 3.2 Torque for terminals See chapter 11 Specifications for correct dimensioning of motor cable cross-section and length. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 28: Grounding

    If using ELCB relays, observe local regulations. Relays must Protected Ground Connection be suitable for protection of 3-phase equipment with a bridge rectifier and for a brief discharge on power-up. Motor Motor Figure 3.15 Y and Delta Terminal Configurations Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 29: Rfi Switch

    Line power U/T1, V/T2, W/T3 common terminal in the junction box. Ground Table 3.4 Terminal Functions • Terminal U/T1/96 connected to U-phase • Terminal V/T2/97 connected to V-phase • Terminal W/T3/98 connected to W-phase MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 30: Brake Cable

    Table 3.6 Terminal Functions the supply to terminals 100 and 101. Protect with a 5 A. In UL applications, use a Littelfuse KLK-5 or equivalent. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 31: Power And Control Wiring For Non-Shielded Cables

    Isolate control wiring from high-voltage power wiring. When shielded/armored cable is not used, at least three separate conduits are connected to the panel option (see Figure 3.18). MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 32: Line Power Disconnects

    Nominal AC Line Voltage Motor Insulation ≤ 420 V Standard U = 1,300 V 420 V < U ≤ 500 V Reinforced U = 1,600 V Table 3.12 Recommended Motor Insulation Ratings Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 33: Motor Bearing Currents

    Use an insulated bearing as recommended by the Figure 3.19 and Figure 3.20). motor manufacturer (note: motors from reputable manufacturers typically have insulated bearings as standard in motors of this size). MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 34: Access To Control Terminals

    All terminals to the control cables are located beneath the LCP (both filter and adjustable frequency drive LCP). They are accessed by opening the door of the unit. Figure 3.20 Control Card Wiring Path for Frame Size E9 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 35: Electrical Installation, Control Terminals

    Figure 3.24 Removing the Screwdriver after Cable Insertion Figure 3.23 Inserting the Cable in the Terminal Block Figure 3.25 Control Terminal Locations Remove the screwdriver. The cable is now mounted in the terminal. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 36: Electrical Installation, Control Cables

    32 (D IN) 0V (PNP) (P RS-485) 68 24V (NPN) (COM RS-485) 61 33 (D IN) 0V (PNP) (PNP) = Source (NPN) = Sink 37 (D IN) Figure 3.26 Terminal Diagram Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 37: Safe Torque Off (Sto)

    To run Safe Torque Off, additional wiring for the adjustable frequency drive is required, refer to Safe Torque Off ® Instruction Manual for Danfoss VLT Adjustable Frequency Drives for further information. Figure 3.28 Input Polarity of Control Terminals, NPN MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 38: Switches S201, S202, And S801

    NOTICE! Each repeater functions as a node within the segment in which it is installed. Each node connected within a given network must have a unique node address across all segments. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 39 Press [Hand On]. A progress bar indicates if the AMA is in progress. Press [Off] - the adjustable frequency drive enters into alarm mode and the display shows that the AMA was terminated by the user. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 40: Additional Connections

    NOTICE! voltage at start and at low RPM values. When motors are connected in parallel, 1-29 Automatic Motor Adaptation (AMA) cannot be used. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 41: Motor Thermal Protection

    ETR and MCB 112 are combined. It is possible to control an Ex-e motor in explosion hazardous areas. Consult the programming guide for details on how to set up the adjustable frequency drive for safe operation of Ex-e motors. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 42: Start-Up And Functional Testing

    Ensure that all switch and disconnect settings are in the proper positions. • Vibration Check that the unit is mounted solidly or that shock mounts are used, as necessary. • Check for an unusual amount of vibration. Table 4.1 Start-up Checklist Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 43: Applying Power To The Equipment

    Press [OK]. 1107 RPM 3.84 A 1 (1) Main Menu 0 - ** Operation/Display 1 - ** Load/Motor 2 - ** Brakes 3 - ** Reference / Ramps Figure 4.1 0-** Operation/Display MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 44: Local Control Test

    ] increase and Q5 Changes Made decrease the speed output of the adjustable frequency drive. [◄] and [►] move the display cursor in the numeric Q6 Loggings display. Figure 4.4 Q2 Quick Set-up Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 45: System Start-Up

    NOTICE! chapter 4.1 Pre-start to chapter 4.3 Basic Operational Programming conclude the procedures for applying power to the adjustable frequency drive, basic programming, set-up and functional testing. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 46: User Interface

    Figure 5.1 shows an example of the adjustable frequency Alarm drive LCP. The filter LCP looks identical but displays information related to the filter operation. Hand Auto Reset Figure 5.1 LCP Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 47 When: - are shown in medium size. Do: - Auto Remote Running Figure 5.4 Status Display III - Operating Variables NOTICE! Status display III is not available on the filter LCP. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 48 Parameter shortcut can be carried out by pressing down operation. the [Main Menu] key for three seconds. The parameter shortcut allows direct access to any parameter. Quick Main Alarm Status Menu Menu Figure 5.7 Menu Keys Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 49 • Stop command from serial communication • Quick stop • DC brake NOTICE! External stop signals activated with control signals or a serial bus overrides a Start command via the LCP. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 50: Changing Data

    [ ] key decreases the value. compensation Press [Cancel] to ignore the change, or press [OK] 1 0% to accept the change and enter a new setting. Figure 5.15 Display Example Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 51: Changing Data Values, Step-By-Step

    When 100% is reached, press [OK]. The GLCP can now be connected to another adjustable frequency drive, and the parameter settings can be copied to this adjustable frequency drive. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 52: Bus Connection

    Figure 5.16 Connection Example Figure 5.17 Control Cable Connections To avoid potential equalizing currents in the shield, ground the cable shield via terminal 61, which is connected to the frame via an RC link. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 53: Pc Software Tools

    USB com port The Low Harmonic Drive is equipped with two serial Open MCT 10 Set-up software communication ports. Danfoss provides a PC tool for Select “Open” to show stored files communication between PC and adjustable frequency drive, MCT 10 Set-up Software. Check chapter 2.4 Additional Open the appropriate file Resources for detailed information on this tool.

  • Page 54: Programming

    230 V/50 Hz. Adapt Magyar Part of Language package 3 4-13 Motor Speed High Limit [RPM] and Czech Part of Language package 3 parameter 3-03 Maximum Reference to the 87 Hz application. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 55 AMA cannot be performed while the motor is running. Slow-down [29] Pulse input [32] • AMA cannot be performed on permanent magnet Ramp bit 0 [34] motors. Ramp bit 1 [35] Mains failure inverse [36] DigiPot increase [55] MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 56 0.00 corresponds to 0.01 s in speed mode. See ramp-up time in parameter 3-41 Ramp 1 Ramp-up Time. tdec s x ns RPM Par . 3 − 42 = ref RPM Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 57: Basic Set-Up Parameters

    The latter selection can be used to program several ω 2ω ω [rad/S] adjustable frequency drives with the Figure 6.1 same function without disturbing motor data. [4] File from MCO to MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 58 KTY sensor in the motor reacts in the event of motor overtemperature. Thermistor Stops (trips) adjustable frequency drive when trip connected thermistor or KTY sensor in the motor reacts in the event of motor overtem- perature. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 59 39 42 53 54 12 13 18 33 20 <800 Ω >2.7 kΩ PTC / Thermistor Figure 6.3 Example with Digital Input and 10 V Power Supply MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 60 At a predetermined overload, the heat caused by the current through the disc causes a trip. Using a digital input and 24 V as power supply: Example: The adjustable frequency drive trips when the motor temperature is too high. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 61 [6] Digital input is the average power dissipated in br,avg the brake resistor is the resistance of the brake resistor. is the active breaking time within the 120 s period, T MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 62 It is also possible to generate a warning via a relay/digital output. The measuring accuracy of the power monitoring depends on the accuracy of the resistance of the resistor (better than ± 20%). Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 63 Release brake current Par 2-00 DC hold current Par 2-23 Brake delay time Reaction time EMK brake Relay 01 Mechanical brake locked Mechanical brake free Time Figure 6.7 Mechanical Brake Function MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 64 [0 - 5 s] Enter the brake delay time of the coast after ramp-down time. The shaft is held at zero speed with full holding torque. Ensure that the mechanical brake has locked the load before the motor enters coast mode. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 65 I) Activate brake delay: The adjustable frequency drive starts again from the mechanical brake engaged position. II) Stop delay: When the time between successive starts is shorter than the setting in parameter 2-24 Stop Delay, the adjustable frequency drive starts without applying the mechanical brake (reversing). MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 66 See also 3-80 Jog Ramp Time. Frequency input 29 Frequency input 33 [11] Local bus reference [20] Digital pot.meter [21] Analog input X30-11 [22] Analog input X30-12 [29] Analog Input X48/2 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 67 Defines terminal 27 as a digital input. Ramp bit 1 [35] [1] Output Defines terminal 27 as a digital output. Latched precise start [40] 18, 19 Latched precise stop [41] 18, 19 inverse MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 68 DC brake Inverted input for DC braking (NC). Stops according to Table 6.6. inverse motor by energizing it with a DC current for a Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 69 (30 ppr, for example). Shut down Catch up Unchanged speed Pulse Sample time Reduced by %-value Increased by %-value Reduced by %-value Figure 6.10 Pulse vs. Sample Time MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 70 This function makes it possible to give an [92] Profidrive The functionality is the same as the control interlock external fault to the drive. This fault is OFF3 word bit of the profibus/profinet option. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 71 The torque limit set in 4-16 Torque Limit [29] Brake ready, Brake is ready for operation and there are limit Motor Mode or 4-17 Torque Limit Generator no fault no faults. Mode has been exceeded. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 72 [43] Set dig. out. A high is executed. The output goes high. Otherwise, it is low. input goes low whenever the smart logic action [37] Set dig. out. A low is executed. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 73 No warnings are active. high or [21] Thermal warning. If the alarm 164 ATEX ETR cur.lim.alarm is active, the Running Motor is running, and shaft torque output is 1. present. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 74 Control Word [0] is selected in high 4-57 Warning Feedback High. parameter group 8-** Communication [21] Thermal warning Thermal warning turns on when the and Options.. temperature exceeds the limit either in motor, adjustable frequency drive, Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 75 See parameter group 13-1* Smart [41] Below reference, Active when actual speed is below Logic Control. If Comparator 5 in SLC speed reference setting. is true, the output goes high. Otherwise, it is low. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 76 See Table 6.9. digital out D low. Output D is high on [122] No alarm Output is high when no alarm is smart logic action [41] Set digital out present. D high. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 77 Insert the test plug. Control control is transferred to this output to Connect to the line power supply. make it possible to control an external fan (relevant for HP duct cooling). MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 78 15-05 Over Volts. The adjustable frequency drive resets during the next power-up. Parameter 14-22 Operation Mode also reverts to the default setting Normal operation [0]. [0] Normal operation [1] Control card test Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 79: How To Program The Active Filter

    Low Harmonic Drive. Before changing the setting in parameter 5-00 Digital I/O Mode to NPN mode, the wire connected to 24 V (control terminal 12 or 13) must be changed to terminal 20 (ground). MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 80: Parameter Lists - Adjustable Frequency Drive

    6-** Analog inputs and outputs 7-** Controllers, setting parameters for speed and process controls 8-** Communication and option parameters, setting of FC RS-485 and FC USB port parameters. 9-** Profibus parameters Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 81 16-** Data Readout parameters 17-** Encoder option parameters 18-** Data Readouts 2 30-** Special Features 32-** MCO 305 basic parameters 33-** MCO 305 advanced parameters 34-** MCO data readout parameters 35-** Sensor Input Option MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 82 Bus Password Access 0 N/A All set-ups TRUE Uint16 0-68 Safety Parameters Password 300 N/A 1 set-up TRUE Uint16 0-69 Password Protection of Safety Parameters [0] Disabled 1 set-up TRUE Uint8 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 83 TRUE Int16 1-61 High Speed Load Compensation 100 % All set-ups TRUE Int16 1-62 Slip Compensation ExpressionLimit All set-ups TRUE Int16 1-63 Slip Compensation Time Constant ExpressionLimit All set-ups TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 84 KTY Threshold level 80 °C 1 set-up TRUE Int16 1-98 ATEX ETR interpol. points freq. ExpressionLimit 1 set-up TRUE Uint16 1-99 ATEX ETR interpol points current ExpressionLimit 2 set-ups TRUE Uint16 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 85 0.0150 N/A All set-ups TRUE Uint32 2-32 Speed PID Start Integral Time 200.0 ms All set-ups TRUE Uint32 2-33 Speed PID Start Lowpass Filter Time 10.0 ms All set-ups TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 86 All set-ups TRUE Uint8 3-84 Quick Stop S-ramp Ratio at Decel. End 50 % All set-ups TRUE Uint8 3-9* Digital Pot. meter 3-90 Step Size 0.10 % All set-ups TRUE Uint16 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 87 [0] Off All set-ups TRUE Uint8 3-93 Maximum Limit 100 % All set-ups TRUE Int16 3-94 Minimum Limit -100 % All set-ups TRUE Int16 3-95 Ramp Delay ExpressionLimit All set-ups TRUE TimD MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 88 Uint16 4-61 Bypass Speed From [Hz] ExpressionLimit All set-ups TRUE Uint16 4-62 Bypass Speed to [RPM] ExpressionLimit All set-ups TRUE Uint16 4-63 Bypass Speed To [Hz] ExpressionLimit All set-ups TRUE Uint16 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 89 5-90 Digital & Relay Bus Control 0 N/A All set-ups TRUE Uint32 5-93 Pulse Out #27 Bus Control All set-ups TRUE 5-94 Pulse Out #27 Timeout Preset 1 set-up TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 90 All set-ups TRUE 5-96 Pulse Out #29 Timeout Preset 1 set-up TRUE Uint16 5-97 Pulse Out #X30/6 Bus Control All set-ups TRUE 5-98 Pulse Out #X30/6 Timeout Preset 1 set-up TRUE Uint16 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 91 TRUE Int16 6-82 Terminal X45/3 Max. Scale 100 % All set-ups TRUE Int16 6-83 Terminal X45/3 Bus Control All set-ups TRUE 6-84 Terminal X45/3 Output Timeout Preset 1 set-up TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 92 Process PID Feed Fwd Ramp-down 0.01 s All set-ups TRUE Uint32 7-56 Process PID Ref. Filter Time 0.001 s All set-ups TRUE Uint16 7-57 Process PID Fb. Filter Time 0.001 s All set-ups TRUE Uint16 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 93 Slave Error Count 0 N/A All set-ups TRUE Uint32 8-9* Bus Jog 8-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE Uint16 8-91 Bus Jog 2 Speed ExpressionLimit All set-ups TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 94 Changed parameters (4) 0 N/A All set-ups FALSE Uint16 9-94 Changed parameters (5) 0 N/A All set-ups FALSE Uint16 9-99 Profibus Revision Counter 0 N/A All set-ups TRUE Uint16 Table 6.13 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 95 Devicenet F Parameters 0 N/A All set-ups TRUE Uint32 10-5* CANopen 10-50 Process Data Config Write. ExpressionLimit 2 set-ups TRUE Uint16 10-51 Process Data Config Read. ExpressionLimit 2 set-ups TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 96 HTTP Server [0] Disabled 2 set-ups TRUE Uint8 12-82 SMTP Service [0] Disabled 2 set-ups TRUE Uint8 12-89 Transparent Socket Channel Port ExpressionLimit 2 set-ups TRUE Uint16 12-9* Adv. Eth. services Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 97 [0] Broadcast only 2 set-ups TRUE Uint8 12-96 Port Config ExpressionLimit 2 set-ups TRUE Uint8 12-98 Interface Counters 4000 N/A All set-ups TRUE Uint32 12-99 Media Counters 0 N/A All set-ups TRUE Uint32 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 98 Uint8 13-44 Logic Rule Boolean 3 ExpressionLimit 2 set-ups TRUE Uint8 13-5* States 13-51 SL Controller Event ExpressionLimit 2 set-ups TRUE Uint8 13-52 SL Controller Action ExpressionLimit 2 set-ups TRUE Uint8 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 99 14-88 Option Data Storage 0 N/A 2 set-ups TRUE Uint16 14-89 Option Detection [0] Protect Option Config. 1 set-up TRUE Uint8 14-9* Fault Settings 14-90 Fault Level ExpressionLimit 1 set-up TRUE Uint8 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 100 15-8* Operating Data II 15-80 Fan Running Hours All set-ups TRUE Uint32 15-81 Preset Fan Running Hours All set-ups TRUE Uint32 15-89 Configuration Change Counter 0 N/A All set-ups FALSE Uint16 15-9* Parameter Info Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 101 All set-ups FALSE Uint16 15-93 Modified Parameters 0 N/A All set-ups FALSE Uint16 15-98 Drive Identification 0 N/A All set-ups FALSE VisStr[40] 15-99 Parameter Metadata 0 N/A All set-ups FALSE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 102 Digital Output [bin] 0 N/A All set-ups FALSE Int16 16-67 Freq. Input #29 [Hz] 0 N/A All set-ups FALSE Int32 16-68 Freq. Input #33 [Hz] 0 N/A All set-ups FALSE Int32 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 103 FALSE Uint32 16-92 Warning Word 0 N/A All set-ups FALSE Uint32 16-93 Warning Word 2 0 N/A All set-ups FALSE Uint32 16-94 Ext. Status Word 0 N/A All set-ups FALSE Uint32 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 104 All set-ups FALSE Int16 18-91 Process PID Output All set-ups FALSE Int16 18-92 Process PID Clamped Output All set-ups FALSE Int16 18-93 Process PID Gain Scaled Output All set-ups FALSE Int16 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 105 Int32 30-81 Brake Resistor (ohm) ExpressionLimit 1 set-up TRUE Uint32 30-83 Speed PID Proportional Gain ExpressionLimit All set-ups TRUE Uint32 30-84 Process PID Proportional Gain 0.100 N/A All set-ups TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 106 2 set-ups TRUE Uint32 32-82 Ramp Type [0] Linear 2 set-ups TRUE Uint8 32-83 Velocity Resolution 100 N/A 2 set-ups TRUE Uint32 32-84 Default Velocity 50 N/A 2 set-ups TRUE Uint32 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 107 Dec. up for limited jerk 0 ms 2 set-ups TRUE Uint32 32-89 Dec. down for limited jerk 0 ms 2 set-ups TRUE Uint32 32-9* Development 32-90 Debug Source [0] Controlcard 2 set-ups TRUE Uint8 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 108 [0] No function 2 set-ups TRUE Uint8 33-63 Terminal X59/1 Digital Output [0] No function 2 set-ups TRUE Uint8 33-64 Terminal X59/2 Digital Output [0] No function 2 set-ups TRUE Uint8 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 109 [20] 125 Kbps 2 set-ups TRUE Uint8 33-94 X60 MCO RS485 serial termination [0] Off 2 set-ups TRUE Uint8 33-95 X60 MCO RS485 serial baud rate [2] 9600 Baud 2 set-ups TRUE Uint8 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 110 0 N/A All set-ups TRUE Uint16 34-7* Diagnosis readouts 34-70 MCO Alarm Word 1 0 N/A All set-ups FALSE Uint32 34-71 MCO Alarm Word 2 0 N/A All set-ups FALSE Uint32 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 111 Term. X48/2 Low Ref./Feedb. Value 0 N/A All set-ups TRUE Int32 35-45 Term. X48/2 High Ref./Feedb. Value 100 N/A All set-ups TRUE Int32 35-46 Term. X48/2 Filter Time Constant 0.001 s All set-ups TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 112: Parameter Lists - Active Filter

    [0] Full access 1 set-up TRUE Uint8 0-65 Quick menu password 200 N/A 1 set-up TRUE Int16 0-66 Access to quick menu w/o password [0] Full access 1 set-up TRUE Uint8 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 113 5-4* Relays 5-40 Function relay [0] No operation All set-ups TRUE Uint8 5-41 On delay, relay 0.30 s All set-ups TRUE Uint16 5-42 Off delay, relay 0.30 s All set-ups TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 114 PCD read configuration [1603] Status word All set-ups TRUE Uint16 8-5* Digital/Bus 8-53 Start select [3] Logic OR All set-ups TRUE Uint8 8-55 Set-up select [3] Logic OR All set-ups TRUE Uint8 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 115 TRUE Int32 14-5* Environment 14-50 RFI filter [1] On 1 set-up FALSE Uint8 14-53 Fan monitor [1] Warning All set-ups TRUE Uint8 14-54 Bus partner 1 N/A 2 set-ups TRUE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 116 Slot B option SW version 0 N/A All set-ups FALSE VisStr[20] 15-74 Option in slot C0/E0 0 N/A All set-ups FALSE VisStr[30] 15-75 Slot C0 option SW version 0 N/A All set-ups FALSE VisStr[20] Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 117 All set-ups FALSE Uint16 15-93 Modified parameters 0 N/A All set-ups FALSE Uint16 15-98 Unit identification 0 N/A All set-ups FALSE VisStr[40] 15-99 Parameter metadata 0 N/A All set-ups FALSE Uint16 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 118 FALSE Uint32 16-92 Warning word 0 N/A All set-ups FALSE Uint32 16-93 Warning word 2 0 N/A All set-ups FALSE Uint32 16-94 Ext. status word 0 N/A All set-ups FALSE Uint32 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 119 Sleep mode trig source [0] Mains current All set-ups TRUE Uint8 300-52 Sleep mode wake up trigger ExpressionLimit All set-ups TRUE Uint32 300-53 Sleep mode sleep trigger 80 % All set-ups TRUE Uint32 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 120 TRUE Uint32 301-2* Mains Status 301-20 Mains current [A] All set-ups TRUE Int32 301-21 Mains frequency 0 Hz All set-ups TRUE Uint8 301-22 Fund. mains current [A] All set-ups TRUE Int32 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 121: Application Examples

    A OUT *=Default Value +10 V Notes/comments: A IN A IN A OUT -10 - +10V Table 7.1 AMA with T27 Connected U - I Table 7.3 Analog Speed Reference (Voltage) MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 122 27 is not needed. A IN A IN A OUT Latched Start (18) Stop Inverse (27) Figure 7.2 Latched Start/Stop Inverse Table 7.5 Start/Stop Command with Safe Torque Off Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 123 D IN +10 V D IN A IN D IN A IN +10 V A OUT A IN A IN A OUT Table 7.8 External Alarm Reset Table 7.10 Speed Up/Down MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 124 Table 7.12 Motor Thermistor Baud rate in the parameters D IN mentioned above. D IN D IN +10 V A IN A IN A OUT RS-485 Table 7.11 RS-485 Network Connection Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 125 Figure 7.4 Mechanical Brake Control (Open-loop) s, the adjustable frequency drive continues and the warning disappears. But relay 1 is still triggered until [Reset] on the LCP. Table 7.13 Using SLC to Set a Relay MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 126: Connection Examples For Control Of Motor With External Signal Provider

    Terminal 18 = 5-10 Terminal 18 Digital Input [8] Start Terminal 27 = 5-12 Terminal 27 Digital Input [0] No operation (Default coast inverse) Terminal 37 = Safe stop Figure 7.6 Pulse Start/Stop Parameters Figure 7.5 Start/Stop Parameters Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 127: Speed Up/Down

    Slow +24V Speed RPM P 6-15 Par. 5-10 Par. 5-12 Ref. voltage Par. 5-13 P 6-11 10 V Par. 5-14 kΩ Figure 7.8 Potentiometer Voltage Reference Figure 7.7 Speed Control Parameters MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 128: Status Messages

    The motor is terminals can override local control. held by a DC current set in 2-00 DC Hold/ Preheat Current. Table 8.1 Operation Mode Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 129 • The jog function was selected as a reaction is received via digital input. for a monitoring function. The monitoring Running The adjustable frequency drive drives the function is active. motor. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 130 [Reset] or remotely by control terminals or serial communication. Table 8.3 Operation Status NOTICE! In auto/remote mode, the adjustable frequency drive requires external commands to execute functions. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 131: Warnings And Alarms

    In addition to the text and alarm code on the adjustable • Press [Reset] on the LCP frequency drive LCP, there are three status indicator lights. • Digital reset input command • Serial communication reset input command • Auto reset MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 132: Warnings And Alarm Definitions - Adjustable Frequency Drive

    50% of the minimum value use kinetic backup (14-10 Line Failure) programmed for that input. Broken wiring or faulty device sending the signal can cause this condition. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 133 If using a KTY Sensor, check the programming of occurs when the motor runs with more than 100% 1-95 KTY Sensor Type, 1-96 KTY Thermistor Resource overload for too long. and 1-97 KTY Threshold level match sensor wiring. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 134 1 = Expected brake feedback not received before timeout motor cables and the motor with a (Parameters 2-23, 2-25). megohmmeter. Perform current sensor test. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 135 This alarm/warning could also occur if the brake resistor Too many power-ups have occurred within a short time overheats. Terminals 104 and 106 are available as brake period. Let the unit cool to operating temperature. resistors Klixon inputs. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 136 Check for loose or missing wiring 2064–2072 H081x: Option in slot x has restarted It may be necessary to contact Danfoss service or the 2080–2088 H082x: Option in slot x has issued a power-up wait supplier. Note the code number for further trouble- 2096–2104 H983x: Option in slot x has issued a legal power-...
  • Page 137 When powered with three phase AC line voltage, all three correctly. Possibly increase the current limit. Be sure that supplies are monitored. the system can operate safely at a higher limit. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 138 The control card and power card are incompatible. To ALARM 64, Voltage Limit check compatibility, contact the Danfoss supplier with the The load and speed combination demands a motor type code of the unit from the nameplate and the part voltage higher than the actual DC link voltage.
  • Page 139 4 = far right inverter module in F14 frame size. 6 = right rectifier module in F14 frame size. 5 = rectifier module. 6 = right rectifier module in F14 frame size. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 140 3 = third from the left inverter module in F14 frame size. 4 = far right inverter module in F14 frame size. 5 = rectifier module. 6 = right rectifier module in F14 frame size. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 141: Warning And Alarm Definitions - Filter (Left Lcp)

    If a warning and alarm is marked against a code in Table 9.3, either a warning occurs before an alarm, or it can be specified whether it is a warning or an alarm that is to be displayed for a given fault. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 142 Pwr.card supply Pwr.card temp Illegal PS config New spare part New type code Mains cont. fault SC cont. fault Cap. overcurrent Cap. ground fault DC overcurrent Mains freq. limit Resistor temp Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 143 A trip lock situation can only be reset by power cycling. LED indication Warning yellow Alarm flashing red Trip locked yellow and red Table 9.4 LED Indicator Lights MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 144 See also 16-90 Alarm Word, 16-92 Warning Word and 16-94 Ext. Status Word. “Reserved” means that the bit is not guaranteed to be any particular value. Reserved bits should not be used for any purpose. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 145 IGBT module. The warning is only active when 8-04 Control Word Timeout Function is not set to off. Possible correction: Increase 8-03 Control Word Timeout Time. Change 8-04 Control Word Timeout Function MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 146 A ground fault was detected in the line power currents. of alarm (from left): Check the line power for shorts and leakage current. 1-4 inverter ALARM 310, RTDC Buffer Full 5-8 rectifier Contact Danfoss or supplier. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 147 The auto CT function could not determine the correct polarity of the CTs. WARNING 318, CT Ratio Error The auto CT function could not determine the correct primary rating of the CTs. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 148: Basic Start-Up Troubleshooting

    Check the wiring for shorts or Intermittent display frequency drive terminal blocks incorrect connections. If the display continues to cut out, follow the procedure for display dark Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 149 Possible incorrect settings in the Check brake parameters. Check Check parameter group 2-0* DC Motor will not brake brake parameters. Possible too ramp time settings Brake and 3-0* Reference Limits short ramp-down times. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 150 (e.g., a fan blade is making 14-03 Overmodulation noise or vibrations at Change switching pattern and certain frequencies) frequency in parameter group 14-0* Inverter Switching Increase Resonance Dampening in 1-64 Resonance Dampening Table 10.1 Troubleshooting Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 151: Specifications

    Power card ambient trip (°F [°C]) 185 [85] *High overload = 160% torque during 60 s; Normal overload = 110% torque during 60 s Table 11.1 Line Power Supply 3x380–480 V AC MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 152 221 [105] Power card ambient trip (°F [°C]) *High overload = 160% torque during 60 s; Normal overload = 110% torque during 60 s Table 11.2 Line Power Supply 3x380–480 V AC Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 153 Table 11.3 Line Power Supply 3x380–480 V AC 1) For type of fuse, see chapter 11.5.1 Fuses. 2) American wire gauge. 3) Measured using 16.5 ft. [5 m] shielded motor cables at rated load and rated frequency. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 154: Derating For Temperature

    Figure 11.1 Derating Frame Sizes D, E, and F 380–500 V (T5) High Overload 150% 40 C 45 C 50 C 55 C Figure 11.2 Derating Frame Sizes D, E, and F 380–500 V (T5) Normal Overload 110% Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 155: Mechanical Dimensions

    1755.5 [69.1] 160.0 [6.3] 112.5 [4.4] 411.0 [16.2] 251.0 [9.9] 184.5 117.5 1021.9 377.8 301.9 369.0 [7.3] [4.6] [40.2] [14.9] [11.9] 486.4 [14.5] [19.2] 627.4 [24.7] Figure 11.3 Frame Size D13 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 156 160.0 [6.3] 160.0 [6.3] 725.0 [28.5] 248.0 [9.8] 184.5 1200.0 493.5 369.0 [7.3] [19.4] [47.2] [14.5] 553.5 [21.8] 600.0 [23.6] 784.5 [30.9] 969.0 [38.2] 1153.5 [45.4] Figure 11.4 Frame Size E9 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 157 89.7 in [2,278.4 mm] Width 109.92 in [2,792 mm] Depth 23.85 in [605.8 mm] Max. weight 4189 lb [1,900 kg] Shipping weight 4987 lb [2,262 kg] Table 11.5 Physical Specifications, F Frame MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 158: General Technical Data - Adjustable Frequency Drive

    Maximum cross-section to control terminals, cable with enclosed core 0.5 mm /20 AWG Minimum cross-section to control terminals 0.25 mm /4 AWG * See chapter 11.1.1 Line Power Supply 3x380–480 V AC for more information Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 159 200 Hz The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. PELV isolation +24V Control Mains High Motor voltage Functional isolation DC-Bus RS485 Figure 11.6 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 160 24 V (+1, -3 V) Max. load 200 mA The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital inputs and outputs. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 161 For more information on derating, consult the design guide EMC standards, emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3 EN 61800-3, EN 61000-6-1/2, EMC standards, immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 162: General Technical Data - Filter

    <40 Settling time - harmonic current control <20 (filtering) [ms] Overshoot - reactive current control [%] <20 Overshoot - harmonic current control [%] <10 Table 11.6 Power Ranges (LHD with AF) Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 163: Power Rating

    Total current of harmonics The filter is performance tested to the 40th order Reactive current compensation Cos phi Controllable 1.0 to 0.5 lagging Reactive current, % of filter current rating 100% MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 164 Terminal number Max. load 200 mA The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital inputs and outputs. Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 165 The active filter monitors the line power current as well as internal currents to ensure that current levels do not reach critical levels. If current exceeds a critical level, the filter trips. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 166: Derating For Altitude

    Non- UL compliance 1000 1500 2000 2500 3000 Altitude (meters above sea level)* If UL/cUL is not to be complied with, Danfoss recommends Figure 11.7 Altitude Derating using the following fuses, which ensures compliance with EN50178: P132–P200 380–500 V type gG P250–P400...

  • Page 167: Fuse Tables

    *170M fuses from Bussmann shown use the -/80 visual indicator; -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted for external use **Any minimum 500 V UL listed fuse with associated current rating may be used to meet UL requirements. MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 168: Supplementary Fuses - High Power

    Any listed class CC, 6 A Table 11.18 Safety Relay Coil Fuse with PILS Relay Frame size Littelfuse PN Rating D, E, F KLK-15 15 A, 600 V Table 11.19 Electrical Fuses (Power Card) Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...

  • Page 169: General Torque Tightening Values

    IGBTs. See the instructions included with those replacement parts for correct values. Shaft Size Driver Size Torx/Hex [mm] Torque [Nm] Torque [in-lbs] T-20/7 T-25/8 T-30/10 T-40/13 T-50/17 19.2 18/19 Table 11.22 Torque Values MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.

  • Page 170: Index

    Brake resistor temperature switch..........28 Data storage in LCP................49 Brakes......................83 Data transfer from LCP............... 49 Braking..................126, 133 DC current..................... 126 Braking energy limit................59 DC link................... 130, 143 Branch circuit protection..............164 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 171 Fuses................40, 134, 146, 164 Line power supply (L1, L2, L3)............156 Fusing....................... 40 Load parameters................... 81 Local control..................126 Local mode..................... 42 GLCP......................49 Local start....................42 Graphical display.................. 44 Grid conditions................... 161 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 172 Ramp-down time.................. 42 Normal Overload............. 149, 150, 151 Ramp-up time..................42 RCD......................26 Operation parameters................ 80 Reactive current compensation............ 161 Operation/Display................110 Reference................119, 126, 127 Optional equipment..............14, 41 Reference parameters................. 84 Danfoss A/S © Rev. 2014-02-07 All rights reserved. MG37A222...
  • Page 173 Stator leakage reactance..............53 Status......................46 Status messages..................44 Status mode..................126 Step-by-step................... 49 Stop command................... 127 Successful AMA..................37 Supply voltage..................134 Surroundings..................159 Switches S201, S202, and S801............36 MG37A222 Danfoss A/S © Rev. 2014-02-07 All rights reserved.
  • Page 174 Danfoss shall not be responsible for any errors in catalogs, brochures or other printed material. Danfoss reserves the right to alter its products at any time without notice, provided that alterations to products already on order shall not require material changes in specifications previously agreed upon by Danfoss and the Purchaser. All trademarks in this material are property of the respective companies.

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