Danfoss VLT AutomationDrive FC 302 Operating Manual

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ENGINEERING TOMORROW

Operating Guide

VLT® AutomationDrive FC 302

315–710 kW, Enclosure Sizes E1h–E4h

vlt-drives.danfoss.com

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Page 1 ENGINEERING TOMORROW Operating Guide VLT® AutomationDrive FC 302 315–710 kW, Enclosure Sizes E1h–E4h vlt-drives.danfoss.com...
Page 3: Table Of Contents
5.1 Safety Instructions 5.2 EMC-compliant Installation 5.3 Wiring Schematic 5.4 Connecting the Motor 5.5 Connecting the AC Mains 5.6 Connecting to Ground 5.7 Terminal Dimensions 5.8 Control Wiring 5.9 Pre-start Check List MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 4 9.6 Control Input/Output and Control Data 9.7 Fuses 9.8 Enclosure Dimensions 9.9 Enclosure Airflow 9.10 Fastener Torque Ratings 10 Appendix 10.1 Abbreviations and Conventions 10.2 International/North American Default Parameter Settings 10.3 Parameter Menu Structure Index Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 5: Introduction
Always keep the operating guide with the drive. More approvals and certifications are available. Contact the local Danfoss office or partner. Drives of voltage T7 (525– ® 690 V) are UL certified for only 525–690 V.
Page 6: Safety
LEAKAGE CURRENT HAZARD Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury. • Ensure the correct grounding of the equipment by a certified electrical installer. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 7 IP21/IP54 (Type 1/Type 12). The mains shield is a cover installed inside the enclosure to protect against the accidental touch of the power terminals, according to BGV A2, VBG 4. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 8: Product Overview
768 (30.2) 768 (30.2) 746 (29.4) 746 (29.4) Depth [mm (in)] 870 (34.3) 870 (34.3) 794 (31.3) 794 (31.3) Weight [kg (lb)] – – – – Table 3.1 Enclosure Power Ratings and Dimensions Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 9: Interior View Of Enclosure E1H/E2H
Mains fuses (required for UL compliance, but otherwise Brake/regeneration terminals (optional) optional) Mains terminals Motor terminals RFI shield termination Ground terminals Illustration 3.1 Interior View of Enclosure E1h (Enclosure E2h is Similar) MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 10: Interior View Of Enclosure E3H/E4H
Fan power card RFI filter (optional) Space heater (optional) Mains fuses (optional) Brake terminals (optional) Mains terminals Motor terminals Ground terminals – – Illustration 3.2 Interior View of Enclosure E3h (Enclosure E4h is Similar) Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 11: Control Shelf
(on power card underneath control shelf ) Relay 1 and relay 2 (see Illustration 5.19) Power card (underneath the control shelf ) Control card (underneath LCP and control terminals) – – Illustration 3.3 View of Control Shelf MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 12: Local Control Panel (Lcp)
Motor current [A] A1.3 Parameter 0-22 Display Line 1.3 Small Power [kW] Parameter 0-23 Display Line 2 Large Frequency [Hz] Parameter 0-24 Display Line 3 Large Reference [%] Table 3.2 LCP Display Area Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 13 ▲ ▼ ◄ ► Moves between items in the menu. Reset Resets the drive manually after a fault has been cleared. Table 3.4 LCP Navigation Keys Table 3.6 LCP Operation Keys and Reset MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 14: Mechanical Installation
Output voltage, frequency, and current (at low/high voltages) Discharge time Illustration 4.1 Product Nameplate for E2h Enclosure (Example) NOTICE Removing the nameplate from the drive can result in the loss of warranty. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 15: Operating Environment
This layer reduces the cooling • Sine-wave output filters when shielded motor capacity of the components, and the components become cables are not used. warmer. The hotter environment decreases the life of the electronic components. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 16: Installation And Cooling Requirements
• Maximum diameter for bar: 20 mm (0.8 in). • The angle from the top of the drive to the lifting cable: 60° or greater. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 17: E1H/E2H Mechanical Installation
Access the mounting holes by removing the front panel of the pedestal. Set the pedestal on the floor and secure using 6 bolts through the mounting holes. Refer to the circled areas in Illustration 4.3. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 18 Cable entry hole Slot in pedestal base Pedestal – – M5 nut Front cover/grill Gland plate – – Illustration 4.5 Pedestal to Enclosure Mounting Points Illustration 4.6 Installing the Gland Plate Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 19: E3H/E4H Mechanical Installation
Determine the size and position of the motor, mains, and ground cables. Note their position and measurements. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 20 Slotted drive bracket Bottom panel Plastic gland plate (installed) Terminal cover Fastener point Grommet access hole for control wiring Keyhole opening Track guide – – Illustration 4.8 Assembling the Gland Plate and Terminal Cover Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 21 1.2 Nm (10 in-lb). 1 Label fastener, M4 2 Label 3 Load share/regeneration terminal 4 Terminal fastener, M10 5 Terminal plate with 2 openings Illustration 4.9 Load share/Regeneration Terminals MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 22: Electrical Installation
• Power connection wire recommendation: Minimum 75 °C (167 °F) rated copper wire. See chapter 9.5.1 Cable Specifications for recommended wire sizes and types. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 23 For installations above 2000 m (6500 ft) altitude, contact Danfoss regarding PELV compliance. NOTICE PELV COMPLIANCE Prevent electric shock by using protective extra low voltage (PELV) electrical supply and complying with local and national PELV regulations. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 24 Mains supply Brake resistor Bare (unpainted) surface Metal box Star washers Connection to motor Brake cable (shielded) Motor Motor cable (shielded) EMC cable gland Illustration 5.1 Example of Proper EMC Installation Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 25: Wiring Schematic
37 (D IN) Illustration 5.2 Basic Wiring Schematic ® 1) Terminal 37 (optional) is used for Safe Torque Off. Refer to the VLT FC Series - Safe Torque Off Operating Guide for installation instructions. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 26: Connecting The Motor
Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W), see Illustration 5.3. Tighten the terminals in accordance with the information provided in chapter 9.10.1 Fastener Torque Ratings. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 27 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (14FT-LB) U/T1 96 V/T2 97 W/T3 98 Illustration 5.3 AC motor terminals (E1h shown). For a detailed view of terminals, refer to chapter 5.7 Terminal Dimensions. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 28: Connecting The Ac Mains
(grounded delta), ensure that parameter 14-50 RFI Filter is set to [0] Off to avoid damage to the DC link and to reduce ground capacity currents. NOTICE OUTPUT CONTACTOR Danfoss does not recommend using an output contactor on 525–590 V drives that are connected to an IT mains network. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 29 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) R/L1 91 S/L2 92 T/L3 93 Illustration 5.4 AC mains terminals (E1h shown). For a detailed view of terminals, refer to chapter 5.7 Terminal Dimensions. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 30: Connecting To Ground
There is a risk of burst transient when the ground potential between the drive and the control system is different. Install equalizing cables between the system components. Recommended cable cross-section: 16 mm (5 AWG). Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 31 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) W/T3 98 R/L1 91 S/L2 92 T/L3 93 U/T1 96 V/T2 97 Illustration 5.5 Ground terminals (E1h shown). For a detailed view of terminals, refer to chapter 5.7 Terminal Dimensions. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 32: Terminal Dimensions
5.7.1 E1h Terminal Dimensions 721 (28.4) 613 (24.1) 515 (20.3) 485 (19.1) 200 (7.9) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M10 nut Illustration 5.6 E1h Terminal Dimensions (Front View) Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 33 Electrical Installation Operating Guide 649 (25.5) 649 (25.5) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.7 E1h Terminal Dimensions (Side Views) MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 34 5.7.2 E2h Terminal Dimensions 721 (28.4) 613 (24.1) 515 (20.3) 485 (19.1) 200 (7.9) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M10 nut Illustration 5.8 E2h Terminal Dimensions (Front View) Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 35 Electrical Installation Operating Guide 649 (25.5) 649 (25.5) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.9 E2h Terminal Dimensions (Side Views) MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 36 6X 148 (5.8) 90 (3.5) 50 (2.0) 33 (1.3) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M8 and M10 nuts Illustration 5.10 E3h Terminal Dimensions (Front View) Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 37 Electrical Installation Operating Guide (7.2) (7.2) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.11 E3h Mains, Motor, and Ground Terminal Dimensions (Side Views) MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 38 Electrical Installation VLT® AutomationDrive FC 302 2X 125 (4.9) 0 (0.0) 20 (0.8) 0 (0.0) 14 (0.5) 35(1.4) Illustration 5.12 E3h Load Share/Regeneration Terminal Dimensions Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 39 6X 148 (5.8) 90 (3.5) 50 (2.0) 33 (1.3) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M8 and M10 nuts Illustration 5.13 E4h Terminal Dimensions (Front View) MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 40 Electrical Installation VLT® AutomationDrive FC 302 (7.2) (7.2) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.14 E4h Mains, Motor, and Ground Terminal Dimensions (Side Views) Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 41 Electrical Installation Operating Guide 2X 125 (4.9) 0 (0.0) 20 (0.8) 0 (0.0) 14 (0.5) 35(1.4) Illustration 5.15 E4h Load Share/Regeneration Terminal Dimensions MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 42: Control Wiring
Illustration 5.18 Terminal Numbers Located on the Connectors Terminal Parameter Default Description setting – – Integrated RC-filter for cable shield. ONLY for connecting the shield in the event of EMC Illustration 5.16 Control Card Wiring Path problems. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 43 12 (or 13) Function Relay operation and terminal 37. This set-up allows the Table 5.4 Relay Terminal Descriptions drive to operate with factory default programming values. Table 5.2 Digital Input/Output Terminal Descriptions MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 44 27, do not remove that wiring. NOTICE The drive cannot operate without a signal on terminal 27, unless terminal 27 is reprogrammed using parameter 5-12 Terminal 27 Digital Input. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 45 • Either Danfoss FC or Modbus RTU communication protocol, which are internal to the drive, can be To run STO, more wiring for the drive is required. Refer to used.
Page 46 Remove the LCP (local control panel). See chapter 6.3 LCP Menu. Remove any optional equipment covering the switches. Set switches A53 and A54 to select the signal type (U = voltage, I = current). Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 47: Pre-Start Check List
If the drive is not properly secured with covers, personal injury can occur. • Before applying power, ensure all safety covers (door and panels) are in place and securely fastened. Refer to chapter 9.10.1 Fastener Torque Ratings. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 48: Commissioning
REMOTE COASTING or alarm 60, External Interlock is shown, this status indicates that the unit is ready to operate but is missing an input signal on terminal 27. See chapter 5.8.5 Enabling Motor Operation (Terminal 27) for details. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 49: Lcp Menu
6.3.1.5 Q5 Changes Made Select Q5 Changes Made for information about: • The 10 most recent changes. • Changes made from default setting. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 50: Programming The Drive
60, External Interlock, the unit is ready to operate but is version) or for ordering (advanced version, code number missing an input signal. See chapter 5.8.5 Enabling Motor 130B1000). For more information and downloads, see Operation (Terminal 27) for details. www.danfoss.com/en/service-and-support/downloads/dds/ vlt-motion-control-tool-mct-10/. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 51: Testing Before System Start-Up
In parameter 16-57 Feedback [RPM], check that the feedback is positive. Press [Hand On] and then [OK]. The test runs automatically and indicates when it For more information on the encoder option, refer to the is complete. option manual. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 52: System Start-Up
North America. For a list of the different settings. To create a back-up, upload data to the LCP default values, see chapter 10.2 International/North before initialization. Refer to chapter 6.7.1 Uploading and American Default Parameter Settings. Downloading Parameter Settings. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 53 Press and hold [Status], [Main Menu], and [OK] simultaneously while applying power to the unit (approximately 5 s or until an audible click sounds and the fan starts). Start-up takes slightly longer than normal. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 54: Wiring Configuration Examples
= 0 RPM speed and 10 V DC input = 50 Hz speed. input = 1500 RPM speed. Table 7.1 Analog Speed Reference (Voltage) Table 7.3 Speed Reference (Using a Manual Potentiometer) Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 55: Wiring For Start/Stop
Freeze ref (27) Table 7.5 Start/Stop Command with Safe Torque Off Option Speed up (29) Speed down (32) Speed Illustration 7.1 Speed Up/Speed Down Start/Stop (18) Illustration 7.2 Start/Stop Command with Safe Torque Off MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 56: Wiring For External Alarm Reset
Notes/comments: Stop Inverse (27) D IN D IN Illustration 7.3 Latched Start/Stop Inverse D IN D IN D IN +10 V A IN A IN A OUT Table 7.8 External Alarm Reset Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 57: Wiring For A Motor Thermistor
If only a warning is desired, set parameter 1-90 Motor Thermal +10 V Protection to [1] Thermistor A IN warning. A IN A OUT Table 7.10 Regeneration U - I Table 7.9 Motor Thermistor MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 58: Maintenance, Diagnostics, And Troubleshooting
Illustration 8.1 Heat Sink Access Panel Removed from the Rear of the Drive NOTICE DAMAGE TO HEAT SINK Using fasteners that are longer than those originally supplied with the heat sink panel can damage the heat sink cooling fins. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 59: Status Messages
The drive uses reference values from the LCP. Feedback low The sum of all active feedbacks is below the feedback limit set in parameter 4-56 Warning Table 8.2 Reference Site Feedback Low. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 61: Warning And Alarm Types
Warning indicator light Alarm indicator light Digital reset input command. Warning • Serial communication reset input command. Alarm On (flashing) • Auto reset. Trip lock On (flashing) Illustration 8.4 Status Indicator Lights MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 62: List Of Warnings And Alarms
The limit depends on the drive voltage • rating. The unit is still active. The drive trips when the counter reaches 100% if parameter 1-90 Motor Thermal Protection is set to trip options. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 63 • Parameter 15-60 Option Mounted. operate safely at a higher torque. • Parameter 15-61 Option SW Version (for each • Check the application for excessive current draw option slot). on the motor. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 64 Remove the power to the drive and replace the the control card. brake resistor (refer to parameter 2-15 Brake Check the alarm log (see chapter 3.6 Local Control Panel Check). (LCP)) for the report value associated with this warning. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 65 Dirty heat sink. • Check fan resistance. • Check soft charge fuses. • Check IGBT thermal. ALARM 30, Motor phase U missing Motor phase U between the drive and the motor is missing. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 66 Check for loose or missing wiring. make sure that there is no remaining voltage on It may be necessary to contact the Danfoss supplier or the drive. service department. Note the code number for further troubleshooting directions.
Page 67 • control card that does not have safe stop/safe 24 V. torque off. • 5 V. 5376–65535 Internal fault. Contact the Danfoss supplier or • ±18 V. Danfoss Service Department. ® When powered with VLT 24 V DC Supply MCB 107, only Table 8.4 Internal Fault Codes...
Page 68 The control card and power card are incompatible. To parameter 4-19 Max Output Frequency, the drive issues a check compatibility, contact the Danfoss supplier with the warning. The warning ceases when the output drops type code from the unit nameplate and the part numbers below the maximum limit.
Page 69 The scaling card is the incorrect part number or not installed. Also, the MK102 connector on the power card ALARM 164, ATEX ETR cur.lim.alarm could not be installed. Operating above the characteristic curve for more than MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 70 A fault caused by the on-board temperature sensor is Check fan power card wiring. detected on the fan power card. • Replace fan power card. Troubleshooting • Check wiring. • Check sensor. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 71: Troubleshooting
Check if a reversing command is programmed Deactivate reversing signal. direction for the terminal in parameter group 5-1* Digital inputs. Wrong motor phase – See chapter 6.5.1 Warning - Motor Start. connection. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 72 8.5 List of Warnings and Alarms. parameter 3-42 Ramp 1 Ramp Down Time. problems Check that motor data are entered correctly. Enable overvoltage control in parameter 2-17 Over-voltage Control. Table 8.5 Troubleshooting Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 73: Specifications
Fan power card overtemperature trip [°C (°F)] Active in-rush card overtemperature trip 85 (185) 85 (185) 85 (185) [°C (°F)] Table 9.1 Electrical Data for Enclosures E1h/E3h, Mains Supply 3x380–500 V AC MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 74 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 75 Fan power card overtemperature trip [°C (°F)] 85 (185) 85 (185) 85 (185) Active in-rush card overtemperature trip 85 (185) 85 (185) 85 (185) [°C (°F)] Table 9.3 Electrical Data for Enclosures E1h/E3h, Mains Supply 3x525–690 V AC MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 76 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
Page 77: Mains Supply
Maximum altitude above sea level without derating 1000 m (3281 ft) Maximum altitude above sea level with derating 3000 m (9842 ft) 1) For more information on derating, refer to the product-specific design guide. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 78: Cable Specifications
10 bit (+ sign) Accuracy of analog inputs Maximum error 0.5% of full scale Bandwidth 100 Hz The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 79 Resolution of frequency outputs 12 bit 1) Terminals 27 and 29 can also be programmed as inputs. The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 80 1:100 of synchronous speed 30–4000 RPM: Maximum error of ±8 RPM Speed accuracy (open loop) All control characteristics are based on a 4-pole asynchronous motor. Control card performance Scan interval 5 M/S Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 81: Fuses
450–500 42000 Circuit breaker 100000 Class L fuse, 1200 A 525–690 355–560 40000 Circuit breaker 100000 Class L fuse, 800 A 525–690 630–710 42000 Circuit breaker 100000 Class L fuse, 1200 A MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 82: Enclosure Dimensions
VLT® AutomationDrive FC 302 9.8 Enclosure Dimensions 9.8.1 E1h Exterior Dimensions 22 (0.8) 13 (0.5) 2043 (80.4) 2002 (78.8) 1553 (61.1) 1393 (54.9) (35.9) 393 (15.5) 602 (23.7) Illustration 9.2 Front View of E1h Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 83 Specifications Operating Guide 2X 101 (4.0) 2X 9 (0.7) 20 (0.8) 125 (4.9) 280 (11.0) 35 (1.4) 190 (7.5) (20.2) (22.3) Knockout panel Illustration 9.3 Side View of E1h MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 84 168 (6.6) 154 (6.1) 1800 (70.9) 168 (6.6) 1209 (47.6) 601 (23.7) 4X 73 (2.8) 4X 457 (18.0) 69 (2.7) 464 (18.3) Heat sink access panel (optional) Illustration 9.4 Back View of E1h Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 85 11 (0.4) (16.7) (7.3) 22 (0.8) 17 (0.7) (5.4) 412 (16.2) 560 (22.0) 293 (11.5) 173 (6.8) 560 (22.0) 22 (0.8) Gland plate Illustration 9.5 Door Clearance and Gland Plate Dimensions for E1h MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 86 Specifications VLT® AutomationDrive FC 302 9.8.2 E2h Exterior Dimensions 13 (0.5) (3.8) 2043 (80.4) 2002 (78.8) 1553 (61.1) 1393 (54.9) (35.9) (15.5) (27.5) Illustration 9.6 Front View of E2h Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 87 Specifications Operating Guide 2X 101 (4.0) 2X 9 (0.7) 20 (0.8) 125 (4.9) 280 (11.0) 35 (1.4) (20.2) 190 (7.5) (22.3) Knockout panel Illustration 9.7 Side View of E2h MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 88 168 (6.6) 154 (6.1) 1800 (70.9) 168 (6.6) 1209 (47.6) 601 (23.7) 4X 121 (4.8) 4X 457 (18.0) 560 (22.0) 69 (2.7) Heat sink access panel (optional) Illustration 9.8 Back View of E2h Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 89 11 (0.4) (16.7) (7.3) 22 (0.8) 17 (0.7) (5.4) 508 (20.0) 656 (25.8) 293 (11.5) 173 (6.8) 22 (0.8) 656 (25.8) Gland plate Illustration 9.9 Door Clearance and Gland Plate Dimensions for E2h MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 90 VLT® AutomationDrive FC 302 9.8.3 E3h Exterior Dimensions 13 (0.5) 1537 (60.5) 1578 (62.1) 1348 (53.1) 13 (0.5) 15 (0.6) 10 (0.4) (1.2) 10 (0.4) (19.9) Illustration 9.10 Front View of E3h Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 92 1335 (52.5) 744 (29.3) 168 (6.6) 136 (5.4) 39 (1.5) 215 (8.5) 430 (16.9) 4X 457 (18.0) 22 (0.9) 464 (18.3) Heat sink access panel (optional) Illustration 9.12 Back View of E3h Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 93 (11.6) 19 (0.7) 2X 219 (8.6) 2X 220 (8.6) (6.3) RFI shield termination (standard with RFI option) Cable/EMC clamp Gland plate Illustration 9.13 RFI Shield Termination and Gland Plate Dimensions for E3h MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 94 VLT® AutomationDrive FC 302 9.8.4 E4h Exterior Dimensions 13 (0.5) 1578 1537 (62.1) (60.5) 1348 (53.1) 13 (0.5) 15 (0.6) 10 (0.4) 10 (0.4) (1.2) (23.8) Illustration 9.14 Front View of E4h Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 96 744 (29.3) 168 (6.6) 136 (5.4) 39 (1.5) 263 (10.4) 4X 74 (2.9) 4X 457 (18.0) 526 (20.7) 22 (0.9) 560 (22.0) Heat sink access panel (optional) Illustration 9.16 Back View of E4h Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 97 (11.6) 19 (0.7) 2X 268 (10.6) 2X 220 (8.6) (6.3) RFI shield termination (standard with RFI option) Cable/EMC clamp Gland plate Illustration 9.17 RFI Shield Termination and Gland Plate Dimensions for E4h MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 98: Enclosure Airflow
225 mm (8.9 in) Illustration 9.18 Standard Airflow Configuration for E1h/E2h (Left) and E3h/E4h (Right) 225 mm (8.9 in) Illustration 9.19 Optional Airflow Configuration Through the Back Wall for E1h/E2h (Left) and E3h/E4h (Right) Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 99: Fastener Torque Ratings
M10/M12 19 (168)/37 (335) Relay terminals 0.5 (4) Door/panel cover 2.3 (20) Gland plate 2.3 (20) Heat sink access panel 3.9 (35) Serial communication cover 2.3 (20) Table 9.6 Fastener Torque Ratings MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 100: Appendix
Footnote Miniature circuit breakers Motion control option Parameter name Motor control processor Parameter group name Motion control tool Parameter option MDCIC Multi-drive control interface card • All dimensions are in mm (inch). Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 101: International/North American Default Parameter Settings
3) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [0] RPM. 4) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [1] Hz. 10.3 Parameter Menu Structure MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 107: Index
Burst transient..................28 Discharge time..................4 Bus termination switch..............9, 43 Disconnect................7, 43, 46, 79 Disposal instruction................3 Door clearance E1h......................83 E2h......................87 E3h......................91 E4h......................95 Door/panel cover Torque rating..................97 MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 108 Electrical....................20 Specifications..................79 EMC-compliant................22, 28 Troubleshooting................70 Initialization..................51 Load share/regeneration terminals........... 19 Mechanical..................15 Qualified personnel................4 Gases......................13 Quick setup..................48 Requirements..................14 Start up....................50 Tools needed..................12 Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 109 MCT 10...................... 48 Programming guide................3 MCT 10 Set-up Software..............48 Measurements..................6 Menu Qualified personnel................4 Descriptions of.................. 47 Quick menu..................11, 47 Keys....................... 11 Ramp-down time.................. 70 Ramp-up time..................70 MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 110 Imbalance................... 60 Input..................... 44 Start/stop....................53 Status message definitions............... 57 STO....................... 3 Warnings see also Safe torque off List of..................... 11, 60 Storage..................... 12 Types of....................59 Supply voltage................46, 77 Weight......................6 Danfoss A/S © 04/2018 All rights reserved. MG38A202...
Page 111 Index Operating Guide Width measurements................6 Wiring configurations External alarm reset................ 54 Open loop................... 52 Regeneration..................55 Start/stop.................... 53 Thermistor..................55 Wiring control terminals..............42 Wiring schematic Drive...................... 23 MG38A202 Danfoss A/S © 04/2018 All rights reserved.
Page 112 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

Danfoss VLT AutomationDrive FC 302 Operating Manual

1 Introduction

2 Safety

3 Product Overview

4 Mechanical Installation

5 Electrical Installation

6 Commissioning

7 Wiring Configuration Examples

8 Maintenance, Diagnostics, and Troubleshooting

9 Specifications

10 Appendix

Index

Quick Links

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for Danfoss VLT AutomationDrive FC 302

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