Danfoss VLT AutomationDrive FC 302 Operating Manual
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Danfoss VLT AutomationDrive FC 302 Operating Manual

Danfoss VLT AutomationDrive FC 302 Operating Manual

315-710 kw, enclosure sizes e1h-e4h
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Download this manual See also: Programming Manual, Instruction Manual
Operating Guide
VLT® AutomationDrive FC 302
315-710 kW, Enclosure Sizes E1h-E4h

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Summary of Contents for Danfoss VLT AutomationDrive FC 302

  • Page 1 Operating Guide VLT® AutomationDrive FC 302 315-710 kW, Enclosure Sizes E1h-E4h...

  • Page 3: Table Of Contents

    E1h-E4h Airflow Rates Lifting the Drive E1h/E2h Mechanical Installation 4.9.1 Securing the Pedestal to the Floor 4.9.2 Attaching an E1h/E2h to the Pedestal 4.9.3 Creating Cable Openings for an E1h/E2h 4.10 E3h/E4h Mechanical Installation Danfoss A/S © 2019.12 AQ275652476278en-000101 / | 3...
  • Page 4 Parameter Overview 6.3.2 Parameter Navigation 6.3.3 Entering System Information 6.3.4 Configuring Automatic Energy Optimization 6.3.5 Configuring Automatic Motor Adaptation Testing Before System Start Up 6.4.1 Testing Motor Rotation 6.4.2 Testing Encoder Rotation 4 | Danfoss A/S © 2019.12 AQ275652476278en-000101 /...
  • Page 5 Status Messages - Reference Site 8.3.4 Status Messages - Operation Status Warnings and Alarms Troubleshooting 9 Specifications Electrical Data 9.1.1 Electrical Data, 380–500 V AC 9.1.2 Electrical Data, 525–690 V AC Mains Supply Danfoss A/S © 2019.12 AQ275652476278en-000101 / | 5...
  • Page 6 E1h Exterior Dimensions 9.8.2 E2h Exterior Dimensions 9.8.3 E3h Exterior Dimensions 9.8.4 E4h Exterior Dimensions Enclosure Airflow 9.10 Fastener Torque Ratings 10 Appendix 10.1 Conventions 10.2 Abbreviations 10.3 International/North American Default Parameter Settings 6 | Danfoss A/S © 2019.12 AQ275652476278en-000101 /...

  • Page 7: Introduction

    The Safe Torque Off Operating Guide provides detailed specifications, requirements, and installation instructions for the Safe Torque Off function. • Supplementary publications and manuals are available from Danfoss. See https://www.danfoss.com/en/search/?filter=type%3Adocumentation. 1.3 Manual and Software Version This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

  • Page 8: Disposal

    Introduction Operating Guide | VLT® AutomationDrive FC 302 More approvals and certifications are available. Contact the local Danfoss office or partner. Drives of voltage T7 (525–690 V) are UL certified for only 525–600 V. Thermal memory retention requirement The drive complies with UL 61800-5-1 thermal memory retention requirements. For more information, refer to the Motor Thermal Protection section in the product-specific design guide.

  • Page 9: Safety

    AC drives contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation, start-up, and maintenance by qualified personnel can result in death or serious injury. Only qualified personnel must perform installation, start-up, and maintenance. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 9...
  • Page 10 Contact with rotating shafts and electrical equipment can result in death or serious injury. Ensure that only trained and qualified personnel perform installation, start-up, and maintenance. Ensure that electrical work conforms to national and local electrical codes. Follow the procedures in this guide. 10 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 11 A mains shield option is available for enclosures with a protection rating of IP21/IP 54 (Type 1/Type 12). The mains shield is a Lexan cover installed inside the enclosure to protect against the accidental touch of the power terminals, according to BGV A2, VBG 4. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 11...

  • Page 12: Product Overview

    768 (30.2) 746 (29.4) 746 (29.4) Depth [mm (in)] 870 (34.3) 870 (34.3) 794 (31.3) 794 (31.3) Weight [kg (lb)] – – – – Type 1 and Type 12 are UL designations. 12 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 13: Interior View Of Enclosure E1H/E2H

    2 Local control panel (LCP) cradle illustration 3 RFI filter (optional) 4 Mains fuses (required for UL Compliance, but otherwise optional) 5 Mains terminals 6 RFI shield termination 7 Fan power card Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 13...
  • Page 14 Operating Guide | VLT® AutomationDrive FC 302 9 Mains disconnect (optional) 8 Space heater (optional) 11 Motor terminals 10 Brake/regeneration terminals (optional) 12 Ground terminals Illustration 2: Interior View of Enclosure E1h (Enclosure E2h is Similar) 14 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 15: Interior View Of Enclosure E3H/E4H

    M12 35Nm (26FT-LB) 1 Load share/regeneration terminals (optional) 2 Control shelf (see illustration 3 Local control panel (LCP) cradle 4 RFI filter (optional) 5 Mains fuses (optional) 6 Mains terminals 7 Ground terminals Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 15...

  • Page 16: Control Shelf

    RELAY 1 RELAY 2 1 LCP cradle (LCP not shown) 2 Bus terminal switch (see 5.11.8.2 Configuring RS485 Serial Communication) 3 Serial communication terminals (see table 4 Digital input/output terminals (see table 16 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 17: Local Control Panel (Lcp)

    A numeric local control panel (NLCP) is available as an option. The NLCP operates in a manner similar to the LCP, but there are differences. For details on how to use the NLCP, see the product-specific programming guide. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 17...
  • Page 18 Accesses parameter groups or enables an option. [▵][▹] [▿] [◃] Moves between items in the menu. D. Indicator lights Indicator lights identify the drive status and provide a visual notification of warning or fault conditions. 18 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 19: Lcp Menu

    The Personal Menu is used to determine what is shown in the display area. Refer to 3.6 Local Control Panel (LCP). This menu can also show up to 50 pre-programmed parameters. These 50 parameters are manually entered using parameter 0-25 My Personal Menu. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 19...
  • Page 20 This option also includes parameters for encoder setup. Main Menu The Main Menu mode is used to: • List the parameter groups available to the drive and drive options. • Change parameter values. 20 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 21: Main Menu

    Operating Guide | VLT® AutomationDrive FC 302 0 RPM 0.00 A 1(1) Main Menu O-** Operation / Display 1-** Load and Motor 2-** Brakes 3-** Reference / Ramps Illustration 7: Main Menu View Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 21...

  • Page 22: Mechanical Installation

    I-beam and hooks rated to lift the weight of the drive. Refer to the Power Ratings, Weights, and Dimensions section. • Crane or other lifting aid to place the unit into position. 22 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 23: Storing The Drive

    Aggressive gases, such as hydrogen sulphide, chlorine, or ammonia can damage the electrical and mechanical components. The unit uses conformal-coated circuit boards to reduce the effects of aggressive gases. For conformal coating class specifications and ratings, see the Ambient Conditions section. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 23...

  • Page 24: Dust

    The motor itself has an e ignition protection class, while the motor cabling and connection environment are in compliance with the d classification. To attenuate the high peak voltage, use a sine-wave filter at the drive output. 24 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 25: Installation Requirements

    The drive utilizes a back-channel cooling concept that removes heat sink cooling air. The heat sink cooling air carries approximately 90% of the heat out of the back channel of the drive. Redirect the back-channel air from the panel or the room by using either: • Duct cooling. • Back-wall cooling. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 25...

  • Page 26: E1H-E4H Airflow Rates

    Test lift the drive approximately 610 mm (24 in) to verify the proper center of gravity lift point. Reposition the lifting point if the unit is not level. Always lift the drive using a lifting bar inserted into the lifting eyes. See illustration 26 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 27: E1H/E2H Mechanical Installation

    1. Determine proper placement of the unit, concerning operating conditions and cable access. 2. Access the mounting holes by removing the front panel of the pedestal. 3. Set the pedestal on the floor and secure using 6 bolts through the mounting holes. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 27...

  • Page 28: Attaching An E1H/E2H To The Pedestal

    5. Fasten each bolt securely and torque to 19 Nm (169 in-lb). 6. Torque the 2 M10 nuts at the rear of the enclosure to 19 Nm (169 in-lb). 28 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 29 5 Bolt at rear of pedestal 6 Locking bracket Illustration 11: Pedestal to Enclosure Back Mounting Points 1 Enclosure 2 Pedestal 3 M10x30 fasteners (rear corner bolts not shown) Illustration 12: Pedestal to Enclosure Mounting Points Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 29...

  • Page 30: Creating Cable Openings For An E1H/E2H

    Example: 1 Cable entry hole 2 M5 nut 3 Cable entry plate 4 Slot in pedestal base 5 Front cover/grill Illustration 13: Installing the Cable Entry Plate 4.10 E3h/E4h Mechanical Installation 30 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 31: Attaching The E3H/E4H To A Mounting Plate Or Wall

    8. Tilt the front of the terminal cover upward until the fastener hole in the bottom of the drive aligns with the keyhole opening (9) in the terminal. Secure with 2 T25 screws and torque to 2.3 Nm (20 in-lb). 9. Secure the bottom panel with 3 T25 screws and torque to 2.3 Nm (20 in-lb). Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 31...
  • Page 32 Mechanical Installation Operating Guide | VLT® AutomationDrive FC 302 Example: 1 Plastic square 2 Squares removed for cable access Illustration 14: Plastic Cable Entry Plate 32 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 33 Operating Guide | VLT® AutomationDrive FC 302 1 Load share/regen terminals (optional) 2 Bottom panel 3 Terminal cover 4 Grommet access hole for control wiring 5 Track guide 6 Slotted drive bracket Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 33...

  • Page 34: Installing Load Share/Regen Terminals To An E3H/E4H

    16. Secure with 2 M4 screws and torque to 1.2 Nm (10 in-lb). Example: 1 Label fastener, M4 2 Label 3 Load share/regen terminal 4 Terminal fastener, M10 5 Terminal plate with 2 openings Illustration 16: Load share/Regen Terminals 34 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 35: Electrical Installation

    20 motor overload protection in accordance with NEC. Failure to set the ETR function means that motor overload protection is not provided and property damage can occur if the motor overheats. Enable the ETR function by setting parameter 1-90 Motor Thermal Protection to [ETR trip] or [ETR warning]. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 35...

  • Page 36: Emc-Compliant Installation

    Use shielded cables for motor and control wiring. Use separate cables for mains input, motor, and control wiring. Provide a minimum 200 mm (7.9 in) separation between mains input cables, motor cables, and control cables. 36 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 37 There is a risk for overvoltage. Isolation between components and critical parts could be insufficient, and may not comply with PELV requirements. Use external protective devices or galvanic isolation. For installations above 2000 m (6500 ft) altitude, contact Danfoss regarding PELV compliance.
  • Page 38 4 Minimum 200 mm (7.9 in) between control cables, motor cables, and mains cables. 5 Mains supply 6 Bare (unpainted) surface 7 Star washers 8 Brake cable (shielded) 9 Motor cable (shielded) 10 Mains cable (unshielded) 38 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 39 13 Common ground busbar. Follow local and national 14 Brake resistor requirements for cabinet grounding. 16 Connection to motor 15 Metal box 18 EMC cable gland 17 Motor Illustration 17: Example of Proper EMC Installation Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 39...

  • Page 40: Wiring Schematic

    37 (D IN) 1 Terminal 37 (optional) is used for Safe Torque Off. Refer to the VLT® FC Series - Safe Torque Off Operating Guide for installation instructions. Illustration 18: Basic Wiring Schematic 40 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 41: Connecting The Motor

    4. Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W). See illustration 5. Tighten the terminals in accordance with the specifications shown in 9.10 Fastener Torque Ratings. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 41...

  • Page 42: Connecting The Ac Mains

    Size the wiring according to the input current of the drive. For maximum wire sizes, see the Electrical Data section. • Comply with local and national electrical codes for cable sizes. 42 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 43 Operating Guide | VLT® AutomationDrive FC 302 N O T I C E OUTPUT CONTACTOR Danfoss does not recommend using an output contactor on 525-690 V drives that are connected to an IT mains network. Procedure 1. Strip a section of the outer cable insulation.
  • Page 44 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) R/L1 91 S/L2 92 T/L3 93 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) R/L1 91 S/L2 92 T/L3 93 Illustration 20: AC Mains Terminals (E1h shown). 44 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 45: Connecting To Ground

    There is a risk of burst transient when the ground potential between the drive and the control system is different. Install equalizing cables between the system components. Recommended cable cross-section: 16 mm (5 AWG). Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 45...
  • Page 46 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) R/L1 91 S/L2 92 T/L3 93 U/T1 96 V/T2 97 W/T3 98 Illustration 21: Ground Terminals (E1h shown). 46 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 47: E1H Terminal Dimensions

    515 (20.3) 485 (19.1) 200 (7.9) 0 (0.0) 1 Mains terminals 2 Brake or regen terminals 3 Motor terminals 4 Ground terminals, M10 nut Terminal dimensions Illustration 22: E1h Terminal Dimensions (Front View) Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 47...
  • Page 48 Electrical Installation Operating Guide | VLT® AutomationDrive FC 302 649 (25.5) 649 (25.5) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 23: E1h Terminal Dimensions (Side Views) 48 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 49: E2H Terminal Dimensions

    613 (24.1) 515 (20.3) 485 (19.1) 200 (7.9) 0 (0.0) 1 Mains terminals 2 Brake or regen terminals 3 Motor terminals 4 Ground terminals, M10 nut Illustration 24: E2h Terminal Dimensions (Front View) Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 49...
  • Page 50 Electrical Installation Operating Guide | VLT® AutomationDrive FC 302 649 (25.5) 649 (25.5) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 25: E2h Terminal Dimensions (Side Views) 50 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 51: E3H Terminal Dimensions

    90 (3.5) 50 (2.0) 33 (1.3) 0 (0.0) 1 Mains terminals 2 Brake or regen terminals 3 Motor terminals 4 Ground terminals, M8 and M10 nuts Illustration 26: E3h Terminal Dimensions (Front View) Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 51...
  • Page 52 Operating Guide | VLT® AutomationDrive FC 302 (7.2) (7.2) 0 (0.0) 0 (0.0) 5X 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 27: E3h Mains, Motor, and Ground Terminal Dimensions (Side Views) 52 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 53 Electrical Installation Operating Guide | VLT® AutomationDrive FC 302 2X 125 (4.9) 0 (0.0) 20 (0.8) 0 (0.0) 14 (0.5) 35(1.4) Illustration 28: E3h Load Share/Regen Terminal Dimensions (Side Views) Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 53...

  • Page 54: E4H Terminal Dimensions

    50 (2.0) 33 (1.3) 0 (0.0) 1 Mains terminals 2 Brake or regen terminals 3 Motor terminals 4 Ground terminals, M8 and M10 nuts Illustration 29: E4h Terminal Dimensions (Front View) 54 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 55 Operating Guide | VLT® AutomationDrive FC 302 (7.2) (7.2) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 30: E4h Mains, Motor, and Ground Terminal Dimensions (Side Views) Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 55...

  • Page 56: Control Wiring

    5.11 Control Wiring 5.11.1 Control Cable Access All terminals to the control cables are inside the drive below the LCP. To access, either open the door or remove the front panel. 56 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 57: Routing Control Cables

    5. Connect the control cables to the relevant options on the control card. For more detail, see the relevant fieldbus instructions. The fieldbus cable must be tied down and routed along with the other control cables inside the unit Example: Illustration 32: Control Card Cable Routing Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 57...

  • Page 58: Control Terminal Types

    Parameter group 8-3* FC – RS485 interface. A switch (BUS TER.) is provided on the control card for bus Port Settings termination resistance. See illustration Parameter group 8-3* FC – Port Settings 58 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 59: Relay Terminals

    Relays 1 and 2 are standard relay terminals included on all drives. The location of the outputs depends on the drive configuration. See the Control Shelf section. • If a drive is configured with built-in optional equipment, more terminals may be included. Refer to the manual provided with the optional equipment. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 59...

  • Page 60: Connecting The Control Cable To The Control Terminals

    Then insert the stripped wire into the contact, and remove the screwdriver. 3. Pull gently on the wire to ensure that the contact is firmly established. Loose control cable can cause equipment faults or reduced performance. 60 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 61: Disconnecting The Control Cable From The Control Terminals

    If the status line at the bottom of the LCP reads AUTO REMOTE COAST, the unit is ready to operate, but is missing an input signal on terminal 27. Digital input terminal 27 is designed to receive a 24 V DC external interlock command that allows the drive to operate when using factory default programming values. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 61...

  • Page 62: Configuring Rs485 Serial Communication

    RS485 is a 2-wire bus interface compatible with multi-drop network topology. This interface contains the following features: • Either Danfoss FC or Modbus RTU communication protocol can be used. • Functions can be programmed remotely using the protocol software and RS485 connection or in parameter group 8-** Communications and Options.

  • Page 63: Safe Torque Off (Sto) Wiring

    The contacts snap into place without the need for tools. Contacts must be installed in specific locations on the disconnect depending on their functions. Refer to the datasheet included in the accessory bag that comes with the drive. Specifications: Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 63...

  • Page 64: Wiring The Brake Resistor Temperature Switch

    2. Remove the LCP (local control panel). See the Local Control Panel (LCP) section. 3. Remove any optional equipment covering the switches. 4. Set switches A53 and A54 to select the signal type (U = voltage, I = current). See illustration 64 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 65 Electrical Installation Operating Guide | VLT® AutomationDrive FC 302 Example: Illustration 39: Location of Switches A53 and A54 Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 65...

  • Page 66: Starting The Drive

    For E3h and E4h enclosures, ensure that the unit is mounted on an unpainted, metal surface. Vibration Check that the unit is mounted solidly, or that shock mounts are used, if necessary. Check for an unusual amount of vibration. 66 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 67: Applying Power To The Drive

    Repeat this procedure after the voltage correction. 9. Apply power to the unit, but do not start the drive. For units with a disconnect switch, turn the switch to the ON position to apply power to the drive. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 67...

  • Page 68: Programming The Drive

    Application settings vary. Although these steps assume that an induction motor is used, a permanent magnet motor can also be used. For more information on specific motor types, see the product-specific programming guide. 68 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 69: Configuring Automatic Energy Optimization

    3. Select 1–0* General Settings and press [OK]. 4. Select parameter 1-03 Torque Characteristics and press [OK]. 5. Select either [2] Auto Energy Optim CT or [3] Auto Energy Optim VT and press [OK]. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 69...

  • Page 70: Configuring Automatic Motor Adaptation

    N O T I C E INCORRECT MOTOR ROTATION If the motor runs in the wrong direction, it can damage equipment. Before running the unit, check the motor rotation by briefly running the motor. 70 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 71: Testing Encoder Rotation

    Ensure that equipment is safe to operate under any condition. Ensure that the motor, system, and any attached equipment are ready for start. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 71...

  • Page 72: Parameter Settings

    - To download data from the LCP to the control card, select [2] All from LCP. 4. Press [OK]. A progress bar shows the uploading or downloading process. 5. Press [Hand On] or [Auto On]. 72 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 73: Restoring Factory Default Settings Using The Recommended Initialization

    Manually initializing does not reset the following parameter settings: • Parameter 15-00 Operating Hours • Parameter 15-03 Power Up's • Parameter 15-04 Over Temp's • Parameter 15-05 Over Volt's Start-up takes slightly longer than normal. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 73...

  • Page 74: Wiring Configuration Examples

    • Encoder (as feedback system). • Mechanical brake. • Brake resistor (for dynamic braking). • Transmission. • Gear box. • Load. Applications demanding mechanical brake control typically need a brake resistor. 74 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 75: Danfoss A/S © 2019.12 Aq275652476278En

    Wiring Configuration Examples Operating Guide | VLT® AutomationDrive FC 302 Brake resistor Transmission Motor Gearbox Encoder Mechanical brake Load Illustration 40: Basic Set-up for Closed-loop Speed Control Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 75...

  • Page 76: Wiring Configuration For Automatic Motor Adaptation (Ama)

    D IN Notes/comments: Parameter group 1-2* Motor Data must be set ac- D IN cording to motor. D IN D IN D IN +10 V A IN A IN A OUT 76 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 77: Wiring Configuration: Speed

    0 Hz +10 V A IN Parameter 6-15 Terminal 53 High Ref./Feedb. Value 50 Hz A IN *=Default value A OUT 4-20mA Notes/comments: D IN 37 is an option. U - I Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 77...
  • Page 78 [21] Speed Up D IN Parameter 5-14 Terminal 32 Digital Input [22] Speed Down D IN *=Default value D IN D IN Notes/comments: D IN D IN D IN 37 is an option. 78 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 79: Wiring Configuration: Feedback

    Notes/comments: D IN D IN D IN 37 is an option. D IN D IN D IN +10 V A IN A IN 4-20 mA A OUT U - I A 54 Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 79...
  • Page 80 *=Default value D IN Notes/comments: D IN D IN D IN 37 is an option. D IN D IN +10 V A IN A IN A OUT 0-10 V U - I 80 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 81 *=Default value D IN Notes/comments: D IN D IN D IN 37 is an option. D IN D IN +10 V A IN A IN A OUT 0-10 V U - I Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 81...

  • Page 82: Wiring Configuration: Run/Stop

    +24 V Notes/comments: D IN D IN D IN 37 is an option. D IN D IN D IN D IN D IN +10 V A IN A IN A OUT 82 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 83 If parameter 5-12 Terminal 27 Digital Inputs is set to [0] No operation, a jumper wire to terminal 27 is not needed. D IN D IN D IN 37 is an option. D IN D IN D IN +10 V A IN A IN A OUT Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 83...
  • Page 84 [167] Start command act. D IN *=Default value D IN Notes/comments: D IN D IN D IN 37 is an option. D IN D IN +10 V A IN A IN A OUT 84 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 85: Wiring Configuration: Start/Stop

    If parameter 5-12 Terminal 27 Digital Input is set [0] No operation, a jumper wire to terminal 27 is D IN not needed. D IN D IN D IN 37 is an option. D IN Speed Start/Stop (18) Illustration 42: Start/Stop Command with Safe Torque Off Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 85...
  • Page 86 D IN 37 is an option. D IN D IN D IN +10 V A IN A IN A OUT Speed Latched Start (18) Stop Inverse (27) Illustration 43: Latched Start/Stop Inverse 86 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 87 Preset ref. 0 D IN Preset ref. 1 +10 V Preset ref. 2 A IN A IN Preset ref. 3 100% *=Default value A OUT Notes/comments: D IN 37 is an option. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 87...

  • Page 88: Wiring Configuration: External Alarm Reset

    Notes/comments: +24 V D IN D IN 37 is an option. D IN D IN D IN D IN D IN D IN +10 V A IN A IN A OUT 88 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 89: Wiring Configuration: Rs485

    7.1.10 Wiring Configuration: Motor Thermistor C A U T I O N THERMISTOR INSULATION Risk of personal injury or equipment damage. To meet PELV insulation requirements, use only thermistors with reinforced or double insulation. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 89...
  • Page 90 If only a warning is required, set parameter 1-90 Motor Thermal Protection to [1] Thermistor warn- D IN ing. D IN D IN 37 is an option. D IN D IN D IN D IN +10 V A IN A IN A OUT U - I 90 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 91: Wiring For Regen

    D IN D IN D IN D IN D IN D IN D IN +10 V A IN A IN A OUT Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 91...

  • Page 92: Wiring Configuration For A Relay Setup With Smart Logic Control

    If the feedback error goes below the limit again within 5 s, the drive continues and the warning disappears. Reset relay 1 by pressing [Reset] on the LCP. 92 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 93: Wiring Configuration: Mechanical Brake Control

    D IN Parameter 2-21 Activate Brake Speed [RPM] Half of nominal slip of the motor D IN D IN * = Default value – +10 V A IN A IN A OUT Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 93...

  • Page 94: Wiring Configuration For The Encoder

    Counterclockwise (CCW) direction means channel B is 90 electrical degrees before A. Illustration 45: Determining Encoder Direction N O T I C E Maximum cable length is 5 m (16 ft.) 94 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 95: Wiring Configuration For Torque And Stop Limit

    27 changes from logic 1 to logic 0 and the motor starts to coast. This process ensures that the hoist stops even if the drive itself cannot handle the required torque, for example due to excessive overload. To program the stop and torque limit, connect to the following terminals: Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 95...
  • Page 96 Relay output [0] (Relay 1) (Parameter 5-40 Function Relay [32] Mechanical Brake Control). Start 0.1 Amp External 24 V DC P 5-40 [0] [32] Mechanical brake connection Illustration 47: Wire Configuration for Torque and Stop Limit 96 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 97: Maintenance, Diagnostics, And Troubleshooting

    Replace worn or damaged parts with Danfoss authorized parts. For service and support, contact the local Danfoss supplier. W A R N I N G...

  • Page 98: Status Messages

    Heat Sink Access Panel Removed from the Rear of the Drive 8.3 Status Messages 8.3.1 Status Message Overview When the drive is in status mode, status messages automatically appear in the bottom line of the LCP display. See illustration 98 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 99: Status Messages - Operating Mode

    Table 38: Reference Site Reference site Description Remote The speed reference is given from: • External signals. • Serial communication. • Internal preset references. Local The drive uses reference values from the LCP. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 99...

  • Page 100: Status Messages - Operation Status

    Jog request A jog command has been given, but the motor is stopped until a run permissive signal is received via a digital input. 100 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 101 5–1* Digital Inputs). The motor starts in forward or reverse depending on which corresponding termi- nal is activated. Stop The drive has received a stop command from 1 of the following: • LCP. • Digital input. • Serial communication. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 101...

  • Page 102: Warnings And Alarms

    Do not use the trip lock state for personal safety. LCP notification When a fault is triggered, the LCP indicates the type of fault (alarm, warning, or trip lock) and shows the alarm or warning number in the display. 102 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 103 A short circuit in a connected potentiometer or incorrect wiring of the potentiometer can cause this condition. Troubleshooting • Remove the wiring from terminal 50. If the warning clears, the problem is with the wiring. If the warning does not clear, replace the control card. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 103...
  • Page 104 8.4.7 WARNING 6, DC Link Voltage Low Cause The DC-link voltage (DC) is lower than the low voltage warning limit. The limit depends on the drive voltage rating. The unit is still active. 104 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 105 The drive issues a warning or an alarm when the counter is >90% if parameter 1-90 Motor Thermal Protection is set to warning options. • The drive trips when the counter reaches 100% if parameter 1-90 Motor Thermal Protection is set to trip options. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 105...
  • Page 106 Shock loading or quick acceleration with high-inertia loads can cause this fault. If the acceleration during ramp-up is quick, the fault can also appear after kinetic back-up. If extended mechanical brake control is selected, a trip can be reset externally. 106 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 107 8.4.16 ALARM 15, Hardware Mismatch Cause A fitted option is not operational with the present control card hardware or software. Troubleshooting Record the value of the following parameters and contact Danfoss. • Parameter 15-40 FC Type. • Parameter 15-41 Power Section.
  • Page 108 The temperature sensor is not connected. 8.4.20 WARNING/ALARM 21, Parameter Error Cause The parameter is out of range. The parameter number is shown in the display. Troubleshooting • Set the affected parameter to a valid value. 108 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 109 The brake resistor is monitored during operation. If a short circuit occurs, the brake function is disabled and the warning appears. The drive is still operational, but without the brake function. Troubleshooting • Remove the power to the drive and replace the brake resistor (refer to parameter 2-15 Brake Check). Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 109...
  • Page 110 Blocked airflow around the drive. • Damaged heat sink fan. • Dirty heat sink. 8.4.29 ALARM 30, Motor Phase U Missing Cause Motor phase U between the drive and the motor is missing. 110 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 111 AC drives contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation, start-up, and maintenance by qualified personnel can result in death or serious injury. Only qualified personnel must perform installation, start-up, and maintenance. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 111...
  • Page 112 8.4.36 ALARM 37, Phase Imbalance Cause There is a current imbalance between the power units. 8.4.37 ALARM 38, Internal Fault Cause When an internal fault occurs, a code number defined in table 41 is shown. 112 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 113 Check that the option is properly installed. • Check for loose or missing wiring. It may be necessary to contact the Danfoss supplier or service department. Note the code number for further troubleshooting directions. Table 41: Internal Fault Codes Number Text The serial port cannot be initialized.
  • Page 114 Specify that no external supply is used via parameter 14-80 Option Supplied by External 24VDC, [0] No. A change in parameter 14-80 Option Supplied by External 24VDC requires a power cycle. 114 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 115 The supply on the power card is out of range. There are 3 supplies generated by the switch mode supply (SMPS) on the power card: • 24 V • • ±18 V Troubleshooting • Check for a defective power card. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 115...
  • Page 116 8.4.48 ALARM 50, AMA Calibration Failed Troubleshooting • Contact the Danfoss supplier or service department. 8.4.49 ALARM 51, AMA Check Unom and Inom Cause The settings for motor voltage, motor current, and motor power are wrong.
  • Page 117 Try to restart the AMA. Repeated restarts can overheat the motor. 8.4.56 ALARM 58, AMA Internal Fault Troubleshooting Contact the Danfoss supplier. 8.4.57 WARNING 59, Current Limit Cause The current is higher than the value in parameter 4-18 Current Limit.
  • Page 118 The load and speed combination demands a motor voltage higher than the actual DC-link voltage. 8.4.63 WARNING/ALARM 65, Control Card Overtemperature Cause The cutout temperature of the control card has exceeded the upper limit. 118 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 119 The temperature sensor on the power card is either too hot or too cold. Troubleshooting • Check that the ambient operating temperature is within the limits. • Check for clogged filters. • Check fan operation. • Check the power card. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 119...
  • Page 120 The control card and power card are incompatible. Troubleshooting • To check compatibility, contact the Danfoss supplier with the type code from the unit nameplate and the part numbers on the cards. 8.4.69 ALARM 71, PTC 1 Safe Stop Cause ®...
  • Page 121 Adjust the tracking error band in parameter 4-35 Tracking Error and parameter 4-37 Tracking Error Ramping. 8.4.77 ALARM 79, Illegal Power Section Configuration Cause The scaling card has an incorrect part number or is not installed. The MK102 connector on the power card could not be installed. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 121...
  • Page 122 8.4.84 ALARM 88, Option Detection Cause A change in the option layout is detected. Parameter 14-89 Option Detection is set to [0] Frozen configuration and the option layout has been changed. 122 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 123 The fan is not operating. The fan monitor checks that the fan is spinning at power-up or whenever the mixing fan is turned on. The mixing fan fault can be configured as a warning or an alarm in parameter 14-53 Fan Monitor. Troubleshooting • Cycle power to the drive to determine if the warning/alarm returns. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 123...
  • Page 124 The trip and reset points are different based on the power size. This alarm is equivalent to Alarm 29, Heat Sink Temp. Troubleshooting Check for the following: 124 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 125 This alarm is generated when the control card has successfully updated the fan power card PUD. Troubleshooting • Press [Reset] to stop the alarm. 8.4.100 ALARM 425, FPC Update Failure Cause This alarm is generated after the control card failed to update the fan power card PUD. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 125...
  • Page 126 8.4.102 ALARM 427, FPC Supply Cause Supply voltage fault (5 V, 24 V, or 48 V) on fan power card is detected. Troubleshooting • Check fan power card wiring. • Replace fan power card. 126 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 127: Troubleshooting

    Remote or bus reference? erences. Check for correct wiring. Check • Preset reference active? scaling of terminals. Check reference signal. • Terminal connection correct? • Scaling of terminals correct? • Reference signal available? Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 127...
  • Page 128 If the imbalanced leg stays on same in- AC drive 1 position: A to B, B to C, C put terminal, it is a problem with the AC to A. drive. Contact the supplier. 128 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 129 Warnings and Alarms sec- eter 3-42 Ramp 1 Ramp Down Time. Ena- lems tion. Check that motor data are en- ble overvoltage control in parameter tered correctly. 2-17 Over-voltage Control. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 129...

  • Page 130: Specifications

    4x185 (4x350 mcm) 4x185 (4x350 mcm) - Load share or regen [mm (AWG)] Maximum external mains fuses [A] 6178 6928 6851 8036 7297 8783 Estimated power loss at 400 V [W] (2) (3) 130 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 131 LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to http://ecos- mart.danfoss.com/#/app/intro. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 9.4 Ambient...

  • Page 132: Electrical Data, 525-690 V Ac

    LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to http://ecos- mart.danfoss.com/#/app/intro. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 9.4 Ambient...
  • Page 133 Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions.) These values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies for dimensioning of drive cooling. If the switching frequency is higher than the default Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 133...
  • Page 134 LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to http://ecos- mart.danfoss.com/#/app/intro. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 9.4 Ambient...

  • Page 135: Mains Supply

    LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to http://ecos- mart.danfoss.com/#/app/intro. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 9.4 Ambient...

  • Page 136: Torque Characteristics

    For more information, see the Derating section in the design guide. Determined according to IEC 61800-9-2 (EN 50598-2) at: • Rated load. • 90% rated frequency. • Switching frequency factory setting. • Switching pattern factory setting. 136 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 137: Cable Specifications

    All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. ® For further information about terminal 37 and Safe Torque Off, see the VLT FC Series- Safe Torque Off Operating Guide. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 137...

  • Page 138: Analog Inputs

    Maximum frequency at terminals 29, 32, 33 110 kHz (Push-pull driven) Maximum frequency at terminals 29, 32, 33 5 kHz (Open collector) Maximum frequency at terminals 29, 32, 33 4 Hz Voltage level See Digital Inputs. 138 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 139: Analog Output

    Maximum error: 0.1% of full scale Resolution of frequency outputs 12 bit Terminals 27 and 29 can also be programmed as input. The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 139...

  • Page 140: Control Card, 24 V Dc Output

    IEC 60947 parts 4 and 5. Overvoltage Category II UL applications 300 V AC 2 A. The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV). 140 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 141: Control Card, +10 V Dc Output

    IEC 60364 (CE) and NEC 2009 (UL) COMPLIANCE Drives without supply side fuses do not meet IEC 60364 (CE) and NEC 2009 (UL) compliant installation standards. Install specified fuses on the supply side of the installation. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 141...
  • Page 142 42000 Circuit breaker 100000 Class L fuse, 1200 A 525–690 N355–N560 42000 Circuit breaker 100000 Class L fuse, 800 A 525–690 N630–N710 42000 Circuit breaker 100000 Class L fuse, 1200 A 142 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 143: Enclosure Dimensions

    Operating Guide | VLT® AutomationDrive FC 302 9.8 Enclosure Dimensions 9.8.1 E1h Exterior Dimensions 22 (0.8) 13 (0.5) 2043 (80.4) 2002 (78.8) 1553 (61.1) 1393 (54.9) (35.9) 393 (15.5) 602 (23.7) Illustration 53: Front View of E1h Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 143...
  • Page 144 Operating Guide | VLT® AutomationDrive FC 302 2X 101 (4.0) 2X 9 (0.7) 20 (0.8) 125 (4.9) 280 (11.0) 35 (1.4) 190 (7.5) (20.2) (22.3) 1 Knockout panel Illustration 54: Side View of E1h 144 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 145 154 (6.1) 1800 (70.9) 168 (6.6) 1209 (47.6) 601 (23.7) 4X 73 (2.8) 4X 457 (18.0) 69 (2.7) 464 (18.3) 1 Heat sink access panel (optional) Illustration 55: Back View of E1h Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 145...
  • Page 146 22 (0.8) 17 (0.7) (5.4) 412 (16.2) 560 (22.0) 293 (11.5) 173 (6.8) 560 (22.0) 22 (0.8) 1 Cable entry plate Illustration 56: Door Clearance and Cable Entry Plate Dimensions for E1h 146 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 147: E2H Exterior Dimensions

    Specifications Operating Guide | VLT® AutomationDrive FC 302 9.8.2 E2h Exterior Dimensions 13 (0.5) (3.8) 2043 2002 (80.4) (78.8) 1553 (61.1) 1393 (54.9) (35.9) (15.5) (27.5) Illustration 57: Front View of E2h Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 147...
  • Page 148 Operating Guide | VLT® AutomationDrive FC 302 2X 101 (4.0) 2X 9 (0.7) 20 (0.8) 125 (4.9) 280 (11.0) 35 (1.4) (20.2) 190 (7.5) (22.3) 1 Knockout panel Illustration 58: Side View of E2h 148 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 149 154 (6.1) 1800 (70.9) 168 (6.6) 1209 (47.6) 601 (23.7) 4X 121 (4.8) 4X 457 (18.0) 69 (2.7) 560 (22.0) 1 Heat sink access panel (optional) Illustration 59: Back View of E2h Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 149...
  • Page 150 22 (0.8) 17 (0.7) (5.4) 508 (20.0) 656 (25.8) 293 (11.5) 173 (6.8) 22 (0.8) 656 (25.8) 1 Cable entry plate Illustration 60: Door Clearance and Cable Entry Plate Dimensions for E2h 150 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 151: E3H Exterior Dimensions

    13 (0.5) 1578 1537 (62.1) (60.5) 1348 (53.1) 13 (0.5) 15 (0.6) (17.6) 10 (0.4) (1.2) 10 (0.4) 346 (13.6) 506 (19.9) 1 Disconnect option only Illustration 61: Front View of E3h Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 151...
  • Page 152 Specifications Operating Guide | VLT® AutomationDrive FC 302 20 (0.8) 2X 101 (4.0) 2X 19 (0.7) 2X 18 (0.7) 2X 21 (0.8) 482 (19.0) Illustration 62: Side View of E3h 152 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 153 1335 (52.5) 744 (29.3) 168 (6.6) 136 (5.4) 39 (1.5) 215 (8.5) 430 (16.9) 4X 457 (18.0) 22 (0.9) 464 (18.3) 1 Heat sink access panel (optional) Illustration 63: Back View of E3h Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 153...
  • Page 154 2X 220 (8.6) (6.3) 1 RFI shield termination (standard with RFI option) 2 Cable/EMC clamp 3 Cable entry plate Illustration 64: RFI Shield Termination and Cable Entry Plate Dimensions for E3h 154 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 155: E4H Exterior Dimensions

    9.8.4 E4h Exterior Dimensions 13 (0.5) 1578 1537 (62.1) (60.5) 1348 (53.1) 13 (0.5) 15 (0.6) (17.6) 10 (0.4) (1.2) 10 (0.4) (23.8) (13.3) 1 Disconnect option only Illustration 65: Front View of E4h Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 155...
  • Page 156 Specifications Operating Guide | VLT® AutomationDrive FC 302 20 (0.8) 2X 101 (4.0) 2X 19 (0.7) 2X 18 (0.7) 2X 21 (0.8) 482 (19.0) Illustration 66: Side View of E4h 156 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 157 168 (6.6) 136 (5.4) 39 (1.5) 263 (10.4) 4X 74 (2.9) 4X 457 (18.0) 526 (20.7) 22 (0.9) 560 (22.0) 1 Heat sink access panel (optional) Illustration 67: Back View of E4h Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 157...
  • Page 158 2X 220 (8.6) (6.3) 1 RFI shield termination (standard with RFI option) 2 Cable/EMC clamp 3 Cable entry plate Illustration 68: RFI Shield Termination and Cable Entry Plate Dimensions for E4h 158 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 159: Enclosure Airflow

    Apply the correct torque when tightening fasteners in the locations that are listed in table 49. Too low or too high torque when fastening an electrical connection results in a bad electrical connection. To ensure correct torque, use a torque wrench. Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 159...
  • Page 160 Regen terminals (Enclosures E3h/E4h) M10/M12 19 (168)/37 (335) Relay terminals – 0.5 (4) Door/panel cover 2.3 (20) Cable entry plate 2.3 (20) Heat sink access panel 2.3 (20) Serial communication cover 2.3 (20) 160 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 161: Appendix

    Central processing unit CSIV Customer-specific initialization values Current transformer Direct current Digital voltmeter EEPROM Electrically erasable programmable read-only memory Electromagnetic compatibility Electromagnetic interference Electrostatic discharge Electronic thermal relay Nominal motor frequency Fan power card Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 161...
  • Page 162 Motor control processor Motion control tool MDCIC Multi-drive control interface card Millivolts NEMA National Electrical Manufacturers Association Negative temperature coefficient Nominal motor power Printed circuit board Protective earth PELV Protective extra low voltage 162 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...

  • Page 163: International/North American Default Parameter Settings

    North American default parameter value value Parameter 0-03 Regional Settings International North America Parameter 0-71 Date Format DD-MM-YYYY MM/DD/YYYY Parameter 0-72 Time Format 24 h 12 h – – Parameter 1-20 Motor Power [kW] Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 163...
  • Page 164 [1] North America. parameter 0-02 Motor Speed Unit Visible only when is set to [0] RPM. parameter 0-02 Motor Speed Unit Visible only when is set to [1] RPM. 164 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 165 Characteristics Input/output descriptions Back-wall cooling Shelf location 13, 15, 17 Brake Control card Terminal dimensions 47, 49, 51, 54 Location Terminal location 14, 16 Overtemperature trip point 131, 133 Terminal torque rating Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 165...
  • Page 166 Terminal torque rating EN 60664-1 135, 140 EN 61800-3 Encoder Hand on 19, 99 Energy efficiency class Heat sink Environment 23, 136 Cleaning Exterior dimensions E1h access panel dimensions E2h access panel dimensions 166 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 167 Terminal torque rating Testing rotation Torque Troubleshooting L1, L2, L3 Warning 106, 106, 110, 111, 111 See Mains Wiring thermistor Label Mounting configurations Display Indicator light Location 13, 15 Nameplate Menu Navigation keys Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 167...
  • Page 168 Control locations Reset 19, 119 Digital input/output descriptions E1h dimensions (front and side views) E3h shield dimensions E2h dimensions (front and side views) E4h shield dimensions E3h dimensions (front and side views) 168 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 169 10, 67, 97 Port location Specifications Version number Voltage Safety warning 9, 67, 108, 111, 111, 111 Selecting input signal Voltage level Warnings Definition Indicator light List of Website Weight Width Wires Access Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 169...
  • Page 170 Operating Guide | VLT® AutomationDrive FC 302 170 | Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709...
  • Page 171 Operating Guide | VLT® AutomationDrive FC 302 Danfoss A/S © 2019.12 AQ275652476278en-000101 / 130R0709| 171...
  • Page 172 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

Table of Contents