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Siemens SINAMICS G110M Operating Instructions Manual

Distributed converter for simogear geared motors
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  • Page 3 Changes in this manual Fundamental safety instructions Introduction SINAMICS Description SINAMICS G110M Distributed converter for Installation SIMOGEAR geared motors Commissioning Operating Instructions Advanced commissioning Data backup and series commissioning Service and maintenance Alarms, faults and system messages Technical data Appendix Edition 06/2016, Firmware V4.7.6...
  • Page 4: Instructions

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Changes In This Manual

    Revised descriptions ● Description: – Identifying the components of the system Identifying the components of the system (Page 25) – SINAMICS G110M converter SINAMICS G110M converter (Page 26) – Compatible motors – SINAMICS G110M converter (Page 26) ● System installation: –...
  • Page 6 – Performance ratings of the Control Module - CU240M Performance ratings of the Control Module - CU240M (Page 305) – SINAMICS G110M specifications SINAMICS G110M specifications (Page 307) ● Appendix: – Acceptance test STO (basic functions) Acceptance test STO (basic functions) (Page 327) Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 7: Table Of Contents

    About the Manual ........................21 Description ............................25 Identifying the components of the system ................25 SINAMICS G110M converter ....................26 Commissioning tools ....................... 30 General layout SINAMICS G110M system ................31 Installation ............................37 Mechanical Installation......................38 System Installation ........................41 4.2.1 Installing the 24V power supply ....................
  • Page 8 Table of contents 4.4.3 PROFIBUS ..........................87 4.4.3.1 What do you need for communication via PROFIBUS? ............87 4.4.3.2 Integrating the inverter in PROFIBUS ..................87 4.4.3.3 Configuring the communication using SIMATIC S7 control ........... 88 4.4.3.4 Installing the GSD ........................88 4.4.3.5 Setting the address ........................
  • Page 9 Table of contents 6.2.5.3 Assignment tables ......................... 157 6.2.5.4 Cyclic and acyclic communication via CTT2 ................ 159 6.2.5.5 Cyclic communication ......................160 6.2.5.6 Acyclic communication - standard ..................161 6.2.5.7 Acyclic communication - manufacturer-specific ..............161 6.2.6 Switching over the inverter control (command data set) ............163 Setpoints ..........................
  • Page 10 Table of contents 6.7.5.1 Overview ..........................226 6.7.5.2 Setting the controller ......................227 6.7.5.3 Optimizing the controller ...................... 228 6.7.6 Calculating the energy saving for fluid flow machines ............229 6.7.7 System Protection ........................ 231 6.7.7.1 No-load monitoring, blocking protection, stall protection ............. 231 6.7.7.2 Load monitoring ........................
  • Page 11 Performance ratings of the Control Module - CU240M ............305 10.2 Performance ratings Power Module - PM240M ..............306 10.3 SINAMICS G110M specifications ..................307 10.4 Ambient operating temperature .................... 309 10.5 Current derating - depending on the installation altitude ............310 10.6...
  • Page 12 Table of contents Index ..............................339 Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 13: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
  • Page 14 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
  • Page 15 Fundamental safety instructions 1.1 General safety instructions NOTICE Material damage due to loose power connections Insufficient tightening torques or vibrations can result in loose electrical connections. This can result in damage due to fire, device defects or malfunctions. • Tighten all power connections with the specified tightening torques, e.g. line supply connection, motor connection, DC link connections.
  • Page 16: Commissioning

    Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life due to fire if overheating occurs because of insufficient ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems.
  • Page 17: Safety Instructions For Electromagnetic Fields (Emf)

    Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. WARNING Danger to life or malfunctions of the machine as a result of incorrect or changed parameterization As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death.
  • Page 18: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
  • Page 19 • Keep the software up to date. You will find relevant information and newsletters at this address (http://support.automation.siemens.com). • Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine.
  • Page 20: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 21: Introduction

    Introduction About the Manual Who requires the operating instructions and what for? These operating instructions primarily address fitters, commissioning engineers and machine operators. The operating instructions describe the devices and device components and enable the target groups being addressed to install, connect-up, set, and commission the converters safely and in the correct manner.
  • Page 22: Advanced Commissioning

    Introduction 2.1 About the Manual Section In this section you will find answers to the following questions: How is the inverter marked? • Description (Page 25) Which components make up the inverter? • Which optional components are available for the inverter? •...
  • Page 23: Technical Data

    Introduction 2.1 About the Manual Section In this section you will find answers to the following questions: What is the inverter technical data? • Technical data (Page 305) What do "High Overload" and "Low Overload" mean? • What are the new functions of the current firmware? •...
  • Page 24 Introduction 2.1 About the Manual Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 25: Description

    Description Identifying the components of the system The SINAMICS G110M is a complete converter system for controlling the speed of a three- phase motor. Each part of the system is shown in the following figure. Figure 3-1 Identifying the components of the system Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 26: Sinamics G110M Converter

    Description 3.2 SINAMICS G110M converter SINAMICS G110M converter Overview The SINAMICS G110M system consists of the following components: Terminal Housing The TH acts as the connection between the G110M (TH) and the motor. The TH replaces the normal motor terminal box.
  • Page 27 Description 3.2 SINAMICS G110M converter The Power Modules are designed for a specific power range and the Terminal Housings are designed to work with specific motors. The Terminal Housing not only allows the direct mounting onto a motor but specific cable glands and mains connectors are specified. All the various combinations of Power Modules, Terminal Housings (including the Control Modules) and Options are given in the tables below.
  • Page 28 FS100/112 HanQ 4/2 / 7/8" 6SL3544-0QB02-1MA0 Every SINAMICS G110M is delivered with the following accessories: All variants ● PTC connection cable - this is the extension cable used to connect the PTC wires from the motor to the connection on the CPI board.
  • Page 29 Compatible motors for the SINAMICS G110M system The SINAMICS G110M is designed for mounting on SIMOGEAR geared motors. It is compatible with motors from frame size 71 to frame size 112. For an overview of which motors can be operated with SINAMICS G110M in combination with SIMOGEAR, please read FAQ 1097385577 at the following link: FAQ 1097385577 (https://support.industry.siemens.com/cs/us/en/view/109738577)
  • Page 30: Commissioning Tools

    Description 3.3 Commissioning tools Commissioning tools Figure 3-2 Commissioning tools - PC or IOP Handheld Kit Table 3- 4 Components and tools for commissioning and data backup Component or tool Article number Operator Panel IOP Handheld Kit - Version 1.5 or later 6SL3255-0AA00-4HA0 Optical cable Required for using IOP Handheld Kit with...
  • Page 31: General Layout Sinamics G110M System

    Description 3.4 General layout SINAMICS G110M system Internet: STARTER download (http://support.automation.siemens.com/WW/view/en/26233208) Internet:StartDrive download (http://support.automation.siemens.com/WW/view/en/68034568) General layout SINAMICS G110M system Introduction The locations and description of the various interface connections of the CU240M Terminal housing (including the Control Module (CM)) and the PM240M Power Module (PM) are detailed in the figure and table below.
  • Page 32 Description 3.4 General layout SINAMICS G110M system Figure 3-3 General layout of the system - all variants except CU240M AS-i Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 33 Description 3.4 General layout SINAMICS G110M system Table 3- 5 Description and location of interfaces Item Description Item Description Power Module Blanking plate - to seal the opposite side of the Terminal Housing from which the CPI has been fitted.
  • Page 34 Description 3.4 General layout SINAMICS G110M system Figure 3-4 SINAMICS G110M ASi General Layout Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 35 Description 3.4 General layout SINAMICS G110M system Table 3- 6 Description and location of interfaces Description Description Status LEDs AS-i connection and Aux power Optical I/O connection Digital inputs 0 and 1 Potentiometer Mains supply connection Mini USB connection Braking resistor & motor connection terminals Card reader (on underside of Power Communications &...
  • Page 36 Description 3.4 General layout SINAMICS G110M system Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 37: Installation

    Installation DANGER Operation with ungrounded (IT) mains supplies can produce extremely dangerous conditions The converter must always be grounded. If the converter is not grounded correctly, extremely dangerous conditions may arise within the inverter which could prove potentially fatal. The converter can only be used on TT and TN mains supplies. DANGER Risk of burns and fire due to high temperatures During operation and for a short time after switching the converter off, the surfaces reach...
  • Page 38: Mechanical Installation

    Installation 4.1 Mechanical Installation Mechanical Installation Dimensions of the system The converter has two frame sizes. Frame size A (FSA) and Frame size B (FSB), the dimensions of each frame size is given in the figure and table below. Figure 4-1 Dimensions of the converter Table 4- 1 Converter dimensions...
  • Page 39 To ensure that the correct motor is selected the following sources of information should be consulted: ● The relevant system catalog, for example the SINAMICS G120 catalog. ● The relevant motor catalog. ● The Siemens "Configurator" online software application for dimensioning motors (Siemens motor configurator (https://eb.automation.siemens.com/goos/catalog/Pages/ProductData.aspx?catalogRegio n=WW&language=en&nodeid=10028832&tree=CatalogTree&regionUrl=%2F&autoopen= false&activetab=product#topAnch&activetab=config&))
  • Page 40 Installation 4.1 Mechanical Installation Figure 4-3 Example of the data available from the Sizer program Mounting orientation The G110M system has been designed to operate in any orientation depending on the motor mounting configuration. Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 41: System Installation

    It is also possible that the SINAMICS G110M system is delivered as separate components, which will require the system to be fitted together before installation and commissioning can take place.
  • Page 42: System Installation

    Installation 4.2 System Installation To perform the complete assembly of the system, the procedures in the following sections should be performed. DANGER Risk of electrical shock When the converter and motor are powered-up, high voltages are present in the electrical components of the system, any contact with these components could result in severe personal injury or death.
  • Page 43 4.2 System Installation Note Use only Non-Drive End (NDE) motor configurations The SINAMICS G110M has been designed to be used in conjunction with NDE motors. Do not use standard motor terminal box mountings with the SINAMICS G110M systems. Disassembly procedure When the SINAMICS G110M is delivered as separate components, the Terminal Housing must be fitted to the motor.
  • Page 44 Installation 4.2 System Installation 3. Remove the Control Module 1. Unscrew the four self-retaining screws that secure the Control Module in place. 2. Carefully lift the Control Module out of the Terminal Housing. Note: The screws that secure the Control Module in place are self- retaining screws and cannot be fully removed from the Control Module casing.
  • Page 45 Installation 4.2 System Installation Installation procedure Having dismantled the SINAMICS G110M Terminal Housing, the following procedure should be performed to complete the installation of the whole system. 1. Star and Delta Configuration Configure the motor terminals for either star or delta configura- tion depending upon the voltage requirement of the application and the mains input voltage.
  • Page 46 LA/LE motors for mounting on SIMOGEAR gearboxes (http://support.automation.siemens.com/WW/view/en/60666 508). • If the SINAMICS G110M is ordered as a complete system, then all mechanical and electrical installation is completed in the factory prior to delivery. Distributed converter for SIMOGEAR geared motors...
  • Page 47 Installation 4.2 System Installation 4. Connect the motor earth cable to the Terminal Housing 1. Feed the motor earth cable through the Terminal Housing. 2. Secure the motor earth cable to the Terminal Housing earthing post (1.5 Nm). 5. Connect the Terminal Housing motor terminals to the motor 1.
  • Page 48 Terminal Housing. 2. Tighten the earthing post screw to 1.5 Nm. Note: If the SINAMICS G110M is ordered as a complete system, then all mechanical and electrical installation is completed in the factory prior to delivery. Distributed converter for SIMOGEAR geared motors...
  • Page 49 Installation 4.2 System Installation 9. Connecting the mains cables (HANQ variant) 1. Ensure that the cable clamp has been removed. 2. Connect the HANQ L1, L2 and L3 connections to the L1, L2 and L3 connections on the mains connector. 3.
  • Page 50 Installation 4.2 System Installation 11. Connecting the power-through cables (Glanded variant) In the glanded variant the power-through connections use a different methodology. The Terminal Housing terminals L1, L2 and L3 require two cables to be fitted to each terminal - this makes the maximum cable cross-section 2.5 mm .
  • Page 51 Installation 4.2 System Installation 13. Fitting the blanking plate 1. Using the four screws, fit the blank plate to the side of the Terminal Housing. 2. Ensure that no cables or components are trapped between the blanking plate and the Terminal Housing seal, as this would adversely affect the IP rating of the Terminal Housing.
  • Page 52 Installation 4.2 System Installation 16. Final connection and adjustments 1. Connect the temperature sensor connector into the connector at the top edge of the CPI. 2. Connect the small communications connector into the connector at the top of the CPI. 3.
  • Page 53 For a complete explanation of the unswitched and switched 24 V supplies and their limitations, please read the FAQ at the following link: Unswitched and switched 24 V supply (http://support.automation.siemens.com/WW/view/en/26986267) After the system installation has been completed, the external electrical connections can be performed.
  • Page 54: Installing The 24V Power Supply

    Installation 4.2 System Installation Grounding the Terminal Housing To ensure that the Inverter is properly grounded and protected, an earthing cable MUST be fitted to the Terminal Housing of the G110M system. ● Connect the PE terminal on the left-hand side of the inverter to appropriate grounding point of the installation.
  • Page 55 Installation 4.2 System Installation The optional 24 V PSU can be ordered using the following article number: 6SL3555-0PV00-0AA0 A brief description of the layout and the connections of the 24 V PSU are given in the following figure. Figure 4-5 24V PSU Layout Restrictions DANGER...
  • Page 56 Installation 4.2 System Installation ● When using the 24 V PSU there is no longer any isolation between the 24 V PSU and the digital outputs of the system. ● Since the 24 V PSU utilizes the DC link voltage to provide the 24 V supply to the Control Module, when the mains supply is disconnected, all power will be lost to the Control Module.
  • Page 57 Installation 4.2 System Installation Using the external power supply with the G110M AS-i variant The 24 V power supply for the G110M AS-i variant is typically provided by the yellow and black AS-i cables that create the AS-i network. The yellow cable is the communications cable but also provides the power to: ●...
  • Page 58: Electrical Installation

    Installation 4.3 Electrical Installation Electrical Installation 4.3.1 SINAMICS G110M Electrical data Power Module specifications - 3AC 380 V (-10%) ... 480 V (+10%) Table 4- 2 Rated Output, Input and Fuses Product Frame size Rated output Fuse* Rated output Rated input 3NA3…...
  • Page 59: Electrical Installation

    * The optional 24 V PSU is an orderable item which is designed specifically for use with the SINAMICS G110M converter. The 24 V PSU is fitted to the terminal housing as shown in stalling the 24V power supply (Page 54). The external 24 V supply is sourced by the user and is...
  • Page 60: Emc Installation Guidelines

    Installation 4.3 Electrical Installation NOTICE UL transient surge suppression requirements To ensure that the electrical installation of this equipment complies with the UL requirements for transient surge protection, the following requirement must be strictly adhered to: Transient surge suppression shall be installed on the line side of this equipment and shall be rated 480 v (phase to ground), 480 v (phase to phase), suitable for overvoltage category III and shall provide protection for a VPR maximum of 2 kv, type 1 or type 2 SPD application.
  • Page 61: Equipotential Bonding

    Installation 4.3 Electrical Installation Cables ● Keep all cable lengths to the minimum possible length; avoid excessive cable lengths. ● Route always signal and data cables, as well as their associated equipotential bonding cables, in parallel and with as short a distance as possible. ●...
  • Page 62: Electrical Installation

    4.3 Electrical Installation Grounding and high-frequency equipotential bonding measures The following figure illustrates all grounding and high-frequency equipotential bonding measures using an example with the SINAMICS G110M. Figure 4-8 Grounding and high-frequency equipotential bonding measures in the drive system and in the plant ①...
  • Page 63: Protective Conductor

    Installation 4.3 Electrical Installation Additional measures Finely stranded, braided copper cables have to be routed in parallel with the cable shields in the following cases: ● Old installations with already existing unscreened cables ● Cables with poor high-frequency properties ● Installations with bad grounding systems The connections in the following figure provide a solid, high-frequency bonding between the driven machine and the converter.
  • Page 64: Electrical Installation

    Installation 4.3 Electrical Installation Dimensioning the protective conductor Observe the local regulations for protective conductors subject to an increased leakage current at the installation site. ① Protective conductor for line feeder cables ② Protective conductor for inverter line feeder cables ③...
  • Page 65: Connection And Cables

    Installation 4.3 Electrical Installation 4.3.4 Connection and cables The following block diagrams and tables describe the details and limitations of the connections on the converter. Wiring stripping The following components are delivered with pre-prepared cables and no wire stripping is necessary: ●...
  • Page 66 Installation 4.3 Electrical Installation Communications protocol Transfer rate or cable type Maximum overall length of cable 9.6 - 187.5 kbit/s 1000 m (3.280 ft) 500 kbit/s 400 m (1,312 ft) 1.5 Mbit/s 200 m (656 ft) 3, 6 and 12 Mbit/s 100 m (328 ft) PROFINET CAT5 network cable...
  • Page 67 Installation 4.3 Electrical Installation Outline block diagram Figure 4-10 Outline block diagram SINAMICS CU240M and PM240M Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 68 Cable, connectors and tools specifications The detailed specifications for the cables, connectors and tools required to manufacture the necessary cables for the SINAMICS G110M are listed in the following documents and can be accessed using the relevant links: SINAMICS and motors for Single-Axis Drives D31 catalog (https://w3app.siemens.com/mcms/infocenter/content/en/Pages/order_form.aspx?nodeKey=...
  • Page 69 Installation 4.3 Electrical Installation Siemens supplementary product information (http://support.automation.siemens.com/WW/view/en/65355810) The connections that are detailed in this section relate to the physical connections that exist on the converter. Note NFPA compatibility These devices are intended only for installation on industrial machines in accordance with the "Electrical Standard for Industrial Machinery"...
  • Page 70 Installation 4.3 Electrical Installation USS terminal diagram M12 connector, 5 Pole, male M12 connector, 5 Pole, female PROFIBUS terminal diagram M12 connector, 5 Pole, male M12 connector, 5 Pole, female PROFINET terminal diagram M12 connector, 4 Pole, female M12 connector, 4 Pole, female AS-i terminal diagram M12 connector, 5 Pole, female Distributed converter for SIMOGEAR geared motors...
  • Page 71 Installation 4.3 Electrical Installation 24V Power supply - USS, PROFIBUS, PROFINET HANQ Glanded Type: 7/8 " - 16UN connector, female I/O terminal diagram - all varaints M12 connector, 5 Pole, female Specification: PNP, SIMATIC-compatible, low <5 V, high > 10 V maxi- mum, input voltage 30 V.
  • Page 72 Installation 4.3 Electrical Installation Terminal housing mains supply connections Type: HAN Q4/2 (Input and Output), 3 AC 380 V (-10%) ... 480 V (+10%) Important: The pinouts refer to the ac- tual connectors on the ter- minal housing. The terminal designation X1/3 is used because the mains input and output can be swapped around depend-...
  • Page 73: Cable Protection

    Installation using power-through daisy chain The SINAMICS G110M system has been designed to allow a converter to utilize power- through to provide the mains power for a number of converters in a daisy chain. The maximum current limits for the daisy chain are given below: ●...
  • Page 74: Connecting The Profinet Interface

    Installation 4.3 Electrical Installation Figure 4-13 Daisy chaining power between Inverters 4.3.6 Connecting the PROFINET interface Industrial Ethernet Cables and cable length Listed in the table below are the recommended Ethernet cables. Table 4- 7 Recommended PROFINET cables Cable type Max.
  • Page 75: Terminal Assignment Dependent On Interface Configuration

    Installation 4.3 Electrical Installation Cable screening The screen of the PROFINET cable must be connected with the protective earth. The solid copper core must not be scored when the insulation is removed from the core ends. 4.3.7 Terminal assignment dependent on interface configuration The inputs and outputs of the frequency inverter and the fieldbus interface have specific functions when set to the factory settings.
  • Page 76 Installation 4.3 Electrical Installation Figure 4-14 Macro 29 - Conveyer with potentiometer and fixed setpoint (Default USS) Figure 4-15 Macro 7 - Switch over between fieldbus and jogging using DI 3 (default DP/PN) Figure 4-16 Macro 30 - ASi Single slave with fixed setpoints (default ASi) Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 77 For a complete explanation of the unswitched and switched 24 V supplies and their limitations, please read the FAQ at the following link: Unswitched and switched 24 V supply (http://support.automation.siemens.com/WW/view/en/26986267) Macros for the CU240M The macros that are available for the CU240M Control Modules are shown in the figures below.
  • Page 78 Installation 4.3 Electrical Installation Figure 4-19 Macro 12 - Two-wire control with method 1 Figure 4-20 Macro 17 - Two-wire control with method 2 Figure 4-21 Macro 18 - Two-wire control with method 3 Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 79 Installation 4.3 Electrical Installation Figure 4-22 Macro 19 - Three-wire control with method 1 Figure 4-23 Macro 20 - Three-wire control with method 2 Figure 4-24 Macro 21 - Fieldbus USS Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 80 Installation 4.3 Electrical Installation Figure 4-25 Macro 28 - Conveyor with 2 fixed setpoints Figure 4-26 Macro 29 - Conveyer with potentiometer and fixed setpoint (default USS) Figure 4-27 Macro 30 - ASi Single slave with fixed setpoints (default ASi) Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 81 Installation 4.3 Electrical Installation Figure 4-28 Macro 31 - ASi Dual slave with fixed setpoints Figure 4-29 Macro 32 - ASi Single slave with analog setpoint Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 82 Installation 4.3 Electrical Installation Figure 4-30 Macro 33 - 4DI decentral conveyor with fieldbus Figure 4-31 Macro 34 - ASi Dual slave with setpoint Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 83: Connecting The Inverter To The Fieldbus

    Installation 4.4 Connecting the inverter to the fieldbus Connecting the inverter to the fieldbus 4.4.1 Fieldbus version of the Control Module Fieldbus interfaces of the Control Modules There are different versions of the Control Modules for communication with a higher-level control system: Fieldbus Profile...
  • Page 84 Installation 4.4 Connecting the inverter to the fieldbus The inverter as Ethernet node Figure 4-32 The inverter as Ethernet node The inverter in PROFINET IO operation Figure 4-33 The inverter in PROFINET IO operation In PROFINET IO operation, the inverter supports the following functions: ●...
  • Page 85: What Do You Need For Communication Via Profinet

    4.4 Connecting the inverter to the fieldbus General information about PROFINET You can find general information about PROFINET in the Internet: ● General information about PROFINET: Industrial Communication (http://support.automation.siemens.com/WW/view/en/19292127). ● Configuring the functions: PROFINET system description (http://www.automation.siemens.com/mcms/automation/en/industrial- communications/profinet/Pages/Default.aspx). This manual describes the control of the inverter using primary control. Accessing the inverter as an Ethernet node is described in the "Fieldbus"...
  • Page 86: Configuring Communication To The Control

    ● Install the GSDML of the inverter using “Tools/Install GSDML file" in HW Config. Further information is provided in the Fieldbus function manual. Manuals for your converter (Page 335) Configuring the communication with a non-Siemens control 1. Import the device file (GSDML) of the inverter into the engineering tool for your control system.
  • Page 87: Profibus

    PROFIBUS cables and the two PROFIBUS jacks X03 and X04. If your inverter forms the end of the line, only use jack X03 and connect the bus-terminating resistor. General layout SINAMICS G110M system (Page 31) The maximum permitted cable length to the previous station and the subsequent one is 100 m at a baud rate of 1 Mbit/s.
  • Page 88: Configuring The Communication Using Simatic S7 Control

    Valid address range: 1 … 125 General layout SINAMICS G110M system (Page 31) Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 89: Communications Via As-I

    Installation 4.4 Connecting the inverter to the fieldbus Procedure To change the bus address, proceed as follows: 1. Set the address using one of the subsequently listed options: – using the address switch – from an operator panel using parameter p0918 –...
  • Page 90: Setting The Address

    Details about the default settings are provided in the operating instructions of your inverter. Inverter factory setting (Page 98) Connection The following table shows the AS-i plug assignment. Further connection information is contained in the AS-Interface system manual. AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856) Table 4- 8 Pin assignment X03 AS-i (M12) Function Description...
  • Page 91 Further information is contained in the AS-Interface system manual, Section "Setting the AS-i address" AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856) Addressing via the addressing device (e.g. 3RK1904-2AB02) Addressing via the addressing device is made offline. Further information is contained in the AS-Interface system manual, Section "Setting the AS-i address"...
  • Page 92: Using The As-I Programmer

    Installation 4.4 Connecting the inverter to the fieldbus Addressing via parameters The address assignment is made with the p2012[0] and p2012[1] parameters. If you assign the address via STARTER, you must save the settings via (RAM -> ROM). ● Address range for Single Slave inverter, profile 7.F.E –...
  • Page 93 Installation 4.4 Connecting the inverter to the fieldbus Setting the AS-i address of slave 1 Plug the AS-i Programmer into the addressing socket of the Inverter. Turn the dial on the Programmer to the ADDR position. The display will indicate that this mode has been selected. Press the button;...
  • Page 94 Installation 4.4 Connecting the inverter to the fieldbus Modifying an existing address of a single slave within the Inverter will not affect the address of the other slave. To change an existing address of a slave, the following procedure should be performed: Plug the AS-i Programmer into the addressing socket of the Inverter Turn the dial on the Programmer to the ADDR position.
  • Page 95: Commissioning

    Commissioning Commissioning guidelines We recommend the following procedure: 1. Define the requirements of your application placed on the drive. → (Page 96) . 2. Reset the converter when required to the factory setting. → (Page 104) . 3. Check whether the factory setting of the converter is appropriate for your application.
  • Page 96: Prepare Basic Commissioning

    The default settings for the motor data assumes you are using a Siemens standard 4-pole motor. If you are not using a Siemens standard 4-pole motor with a motor which has the same rating as the converter, for example, a 1.5 kW converter and a 1.5 kW motor, then your application will not work correctly after a factory reset.
  • Page 97: Collecting Motor Data

    5.2.1 Collecting motor data The SINAMICS G110M system is generally delivered as a completely assembled, Inverter, Power Module and motor, but it may be necessary to input specific motor data depending on the requirements of the users application. All the necessary motor data is displayed on the motor rating label as shown in the following example.
  • Page 98: Inverter Factory Setting

    [rpm] 44 Motor designation, active part ● If you use the STARTER commissioning tool and a SIEMENS motor, you only need to specify the article number of the motor, otherwise you must note the data from the motor rating label.
  • Page 99 Commissioning 5.2 Prepare basic commissioning Inverter interfaces The inputs and outputs and the fieldbus interface of the inverter have specific functions when set to the factory settings. Inverter control (Page 130) Switching the motor on and off The inverter is set in the factory as follows: ●...
  • Page 100: V/F Control Or Speed Control

    Commissioning 5.2 Prepare basic commissioning Figure 5-3 Jogging the motor with the factory settings 5.2.3 V/f control or speed control For induction motors, there are two different open-loop control or closed-loop control techniques: ● V/f control (calculation of the motor voltage using a characteristic curve) ●...
  • Page 101: Defining Additional Requirements For The Application

    Motor data using p300 and p301 Preassigned motor data using p0300 and p0301 The SINAMICS G110M software has been configured to utilize the input of the motor data using a motor code. There are two parameters associated with this function, they are p0300 (motor type) and p0301 (motor code).
  • Page 102 Commissioning 5.3 Basic commissioning When the SINAMICS G110M is ordered and delivered as a complete system, the motor data is already correctly configured and does not require any adjustment. When the SINAMICS G110M is ordered and delivered as separate items, the user must install the system and enter the relevant motor data during basic commissioning.
  • Page 103 Commissioning 5.3 Basic commissioning CAUTION Parameter p0301 must be set to 0 When commissioning using the manual input of motor data, it is important that p0301 is set to 0. If p0301 is not set to 0, then even if the motor ID function is selected at the completion of the commissioning process, no motor ID will actually be performed.
  • Page 104: Basic Commissioning With Dip Switches

    Communications and Power Interface, including the Control Module comprise all the components that make up a standard Control Unit configuration; but when assembly and installing the SINAMICS G110M system, the Control Module requires a unique designation so that it can be easily identified in the installation procedures.
  • Page 105 Commissioning 5.3 Basic commissioning Figure 5-4 DIP Switches location Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 106 Commissioning 5.3 Basic commissioning Accessing the DIP switches DANGER Dangerous voltages and currents are present in the active converter When power is applied to the converter, even when it is not active, dangerous levels of voltage and current are present in the system. Before attempting the removal of any components of the system the following steps should be taken to ensure that the system is completely safe: 1.
  • Page 107 Commissioning 5.3 Basic commissioning The DIP switches allows specific functions of the converter to be set and are shown in the table below. Table 5- 1 Function of the DIP switches DIP switch Function ① Selects current or voltage input for the analog inputs. Temperature sensor - sets the type of temperature sensor fitted to the motor.
  • Page 108 Commissioning 5.3 Basic commissioning Figure 5-7 Commissioning DIP Switch 1 Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 109 Commissioning 5.3 Basic commissioning Figure 5-8 Commissioning DIP Switch 2 Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 110: Basic Commissioning With Iop

    Commissioning 5.3 Basic commissioning 5.3.3 Basic commissioning with IOP Basic commissioning wizard Select Wizards Select required Commission- Select Factory Reset (yes or ing wizard Select Continue Select Application Class Select Motor Data Select Enter Motor Data Select Motor Type Select Characteristic Select Continue Input Motor Frequency Input Motor Voltage...
  • Page 111: P0015 Macros

    Commissioning 5.3 Basic commissioning Select Technology Applica- Select required Motor Data Select Macro Source tion ID function Input the Minimum Frequen- Input Maximum Frequency Input Ramp-up time Input Ramp-down time Summary of Settings - Select Save Settings Continue Settings saved Status Screen displayed On first ON command - Motor ID is performed...
  • Page 112 Commissioning 5.3 Basic commissioning Figure 5-9 Macro 7 - Switch over between fieldbus and jogging using DI 3 (default DP/PN) Figure 5-10 Macro 9 - Motorized potentiometer (MOP) Figure 5-11 Macro 12 - Two-wire control with method 1 Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 113 Commissioning 5.3 Basic commissioning Figure 5-12 Macro 17 - Two-wire control with method 2 Figure 5-13 Macro 18 - Two-wire control with method 3 Figure 5-14 Macro 19 - Three-wire control with method 1 Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 114 Commissioning 5.3 Basic commissioning Figure 5-15 Macro 20 - Three-wire control with method 2 Figure 5-16 Macro 21 - Fieldbus USS Figure 5-17 Macro 28 - Conveyor with 2 fixed setpoints Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 115 Commissioning 5.3 Basic commissioning Figure 5-18 Macro 29 - Conveyer with potentiometer and fixed setpoint (default USS) Figure 5-19 Macro 30 - ASi Single slave with fixed setpoints (default ASi) Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 116 Commissioning 5.3 Basic commissioning Figure 5-20 Macro 31 - ASi Dual slave with fixed setpoints Figure 5-21 Macro 32 - ASi Single slave with analog setpoint Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 117: Basic Commissioning With Starter

    Commissioning 5.3 Basic commissioning Figure 5-22 Macro 33 - 4DI decentral conveyor with fieldbus Figure 5-23 Macro 34 - ASi Dual slave with setpoint 5.3.5 Basic commissioning with STARTER The screen forms that are shown in this manual show generally valid examples. The number of setting options available in screen forms depends on the particular inverter type.
  • Page 118: Adapting The Usb Interface

    Commissioning 5.3 Basic commissioning Commissioning using STARTER The following interfaces - which are control unit dependent - are available: Table 5- 2 Connection possibilities for STARTER Type PROFIBUS PROFINET PC connected to CU using USB cable PROFIBUS interface PROFINET interface Interface Mini-USB M12 - 5 pole con-...
  • Page 119: Generating A Starter Project

    Commissioning 5.3 Basic commissioning 6. Then click on "Update". The connected converters are now displayed in "Accessible nodes". 7. Close this screen form without selecting the converter(s) that has/have been found. 8. Create your STARTER project (Page 119). You have set the USB interface. 5.3.5.2 Generating a STARTER project Creating a STARTER project using project wizards...
  • Page 120: Go Online And Start The Configuration Wizards - Starter

    Commissioning 5.3 Basic commissioning 5.3.5.3 Go online and start the configuration wizards - STARTER Procedure with STARTER Proceed as follows to start the quick commissioning of the inverter: 1. Select your project and go online: 2. In the following screen form, select the inverter with which you wish to go online.
  • Page 121 Commissioning 5.3 Basic commissioning Procedure without application class or for the application class [0]: Expert Select the re- quired function modules for your application. Select the control mode. Select the I/O configuration to preassign the inverter interfaces. Optimizing the speed controller (Page 185) V/f control (Page 178) Set the applicable motor standard and the inverter supply voltage.
  • Page 122 Commissioning 5.3 Basic commissioning Motor identification: • [1]: Recommended setting. Measure the motor data at standstill and with the motor rotating. The inverter switches off the motor after the motor data identification has been completed. • [2]: Measure the motor data at standstill. The inverter switches off the motor after the motor data identification has been completed.
  • Page 123: Identify Motor Data - Starter

    Commissioning 5.3 Basic commissioning 5.3.5.4 Identify motor data - STARTER Identify motor data WARNING Danger to life from machine movements while motor data identification is in progress The stationary measurement can turn the motor a number of revolutions. The rotating measurement accelerates the motor up to the rated speed.
  • Page 124: Restoring The Factory Settings

    Commissioning 5.4 Restoring the factory settings 4. Switch on the motor. The inverter starts the motor data identification. This measurement can take several minutes. Depending on the setting, after motor data identification has been completed, the inverter switches off the motor - or it accelerates it to the currently set setpoint. 5.
  • Page 125 Commissioning 5.4 Restoring the factory settings 3. Select the button to restore the factory settings. 4. Enter the password for the safety functions. 5. Confirm that the parameters have been saved (RAM to ROM). 6. Go offline. 7. Switch off the inverter supply voltage. 8.
  • Page 126: Restore The Factory Settings (Without Safety Functions)

    Commissioning 5.4 Restoring the factory settings 5. Press the "Start" button. 6. Enter the password for the safety functions. 7. Confirm that the parameters have been saved (RAM to ROM). 8. Go offline. 9. Switch off the inverter supply voltage. 10.Wait until all LEDs on the inverter go dark.
  • Page 127 Commissioning 5.4 Restoring the factory settings 3. Open "Drive Navigator". 4. Select the "Commissioning" button. 5. Press the "Factory setting" button. 6. ☑ In the screen form, select "After loading copy RAM to ROM". 7. Start the reset. 8. Wait until the inverter has been reset to the factory setting. You have reset the inverter to factory settings.
  • Page 128 Commissioning 5.4 Restoring the factory settings Procedure with the BOP-2 operator panel Proceed as follows to reset the inverter to factory settings: 1. In the "Options" menu, select the "DRVRESET" entry 2. Confirm the reset using the OK key. 3. Wait until the inverter has been reset to the factory setting. You have reset the inverter to factory settings.
  • Page 129: Advanced Commissioning

    Advanced commissioning Overview of converter functions Figure 6-1 Overview of converter functions Converter control is responsible for all of the other converter functions. Among other things, it defines how the converter responds to external control signals. Inverter control (Page 130) The commands from the higher-level control are sent to the inverter via digital inputs or the fieldbus.
  • Page 130: Inverter Control

    Advanced commissioning 6.2 Inverter control The motor closed-loop control ensures that the motor follows the speed setpoint. Motor control (Page 177) The protection functions avoid overloads and operating states that could cause damage to the motor, converter and driven load. The motor temperature monitoring, for example, is set here.
  • Page 131: Adapt The Default Setting Of The Inputs And Outputs

    Advanced commissioning 6.2 Inverter control Figure 6-2 Internal sequence control of the converter when the motor is switched on and off The abbreviations S1 … S5b to identify the converter states are defined in the PROFIdrive profile. Converter Explanation status In this state, the converter does not respond to the ON command.
  • Page 132: Digital Inputs

    Advanced commissioning 6.2 Inverter control Figure 6-3 Internal interconnection of the inputs and outputs 6.2.2.1 Digital Inputs Changing the function of the digital input Interconnect the status parameter of the digital input with a binector input of your choice. Interconnecting signals in the inverter (Page 322) Binector inputs are marked with "BI"...
  • Page 133: Digital Outputs

    Advanced commissioning 6.2 Inverter control Significance Significance p1022 Fixed speed setpoint selection bit 2 p3331 Two-wire/three-wire control, control command 2 p1023 Fixed speed setpoint selection bit 3 p3332 Two-wire/three-wire control, control command 3 p1035 Motorized potentiometer, setpoint, raise A complete list of the binector outputs is provided in the List Manual. Changing the function of a digital input - example In order to switch on the motor with digital input DI 2, you have to connect the status parameter of DI 2 to...
  • Page 134: Analog Inputs

    Advanced commissioning 6.2 Inverter control r0052.1 Drive ready for operation r0052.11 Alarm: Motor current/torque limit r0052.2 Drive running r0052.12 Brake active r0052.3 Drive fault active r0052.13 Motor overload r0052.4 OFF2 active r0052.14 Motor CW rotation r0052.5 OFF3 active r0052.15 Inverter overload r0052.6 Closing lockout active r0053.0...
  • Page 135: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control Define the analog input WARNING Maximum voltage for analog input The maximum voltage difference between the individual analog input connections and the ground must not exceed 35 V. If the system is operated when the load resistor is switched on (DIP switch set to "A"), the voltage between differential the individual analog inputs must not exceed 10 V or the injected 80 mA current otherwise the input will be damaged.
  • Page 136: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control Unipolar current input 0 mA ... +20 mA Unipolar current input monitored +4 mA ... +20 mA Unipolar voltage input 0 V ... +3 V If you change the analog input type using p0756, then the inverter automatically selects the appropriate scaling of the analog input.
  • Page 137: Running The Motor In Jog Mode (Jog Function)

    Advanced commissioning 6.2 Inverter control Defining the analog input function - example In order to use the analog input AI 0 as the source for the supplementary setpoint, you have to set p1075 = 755[0]. Advanced settings Signal smoothing When required, you can smooth the signal, which you read-in via an analog input, using parameter p0753.
  • Page 138: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control Figure 6-7 Behavior of the motor when "jogging" The inverter must be ready to start before you issue the "Jog" control command. If the motor is already switched on, then the "Jog" command has no effect. Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 139: Control Via Profibus Or Profinet With The Profidrive Profile

    Advanced commissioning 6.2 Inverter control 6.2.4 Control via PROFIBUS or PROFINET with the PROFIdrive profile The send and receive telegrams of the inverter for the cyclic communication are structured as follows: Figure 6-8 Telegrams for cyclic communication Table 6- 6 Explanation of the abbreviations Abbreviation Explanation Abbreviation Explanation...
  • Page 140: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control Abbreviation Explanation Abbreviation Explanation NIST_A Speed actual value FAULT_CO Fault number NIST_A_GL Smoothed actual speed value WARN_CO Alarm number IAIST_GLAT Smoothed current actual value MELD_NAM Control word according to the VIK- NAMUR definition Interconnection of the process data Figure 6-9 Interconnection of the send words Distributed converter for SIMOGEAR geared motors...
  • Page 141: Control And Status Word 1

    Advanced commissioning 6.2 Inverter control Figure 6-10 Interconnection of the receive words The telegrams use - with the exception of telegram 999 (free interconnection) - the word-by- word transfer of send and receive data (r2050/p2051). If you require an individual telegram for your application (e.g. for transferring double words), you can adjust one of the predefined telegrams via parameters p0922 and p2079.
  • Page 142: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control Significance Explanation Signal inter- connection Telegram 20 All other tele- in the in- grams verter 0 = Quick stop (OFF3) Quick stop: The motor brakes with the OFF3 p0848[0] = ramp-down time p1135 down to standstill. r2090.2 1 = No quick stop (OFF3) The motor can be switched on (ON com-...
  • Page 143: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control Status word 1 (ZSW1) Significance Comments Signal inter- connection Telegram 20 All other tele- in the in- grams verter 1 = Ready to start Power supply switched on; electronics initial- p2080[0] = ized; pulses locked. r0899.0 1 = Ready Motor is switched on (ON/OFF1 = 1), no fault...
  • Page 144: Control And Status Word 3

    Advanced commissioning 6.2 Inverter control 6.2.4.2 Control and status word 3 Control word 3 (STW3) Bit Significance Explanation Signal interconnection in the inverter Telegram 350 1 = fixed setpoint bit 0 Selects up to 16 different fixed p1020[0] = r2093.0 setpoints.
  • Page 145: Structure Of The Parameter Channel

    Advanced commissioning 6.2 Inverter control Status word 3 (ZSW3) Significance Description Signal intercon- nection in the inverter 1 = DC braking active p2051[3] = r0053 1 = |n_act | > p1226 Absolute current speed > stationary state detection 1 = |n_act | > p1080 Absolute actual speed >...
  • Page 146: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control You can find examples of telegrams at the end of this section. Request and response IDs Bits 12 … 15 of the 1st word of the parameter channel contain the request and response identifier. Table 6- 7 Request identifiers, control →...
  • Page 147: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control Table 6- 9 Error numbers for response identifier 7 Description 00 hex Illegal parameter number (access to a parameter that does not exist) 01 hex Parameter value cannot be changed (change request for a parameter value that cannot be changed) 02 hex Lower or upper value limit exceeded (change request with a value outside the value limits)
  • Page 148: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control Parameter number Offset Page index Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0000 … 1999 0 hex 2000 … 3999 2000 80 hex 6000 … 7999 6000 90 hex 8000 …...
  • Page 149: Examples Of The Parameter Channel

    Advanced commissioning 6.2 Inverter control 6.2.4.4 Examples of the parameter channel Read request: Read out serial number of the Power Module (p7841[2]) To obtain the value of the indexed parameter p7841, you must fill the telegram of the parameter channel with the following data: ●...
  • Page 150: Extend Telegrams And Change Signal Interconnection

    Advanced commissioning 6.2 Inverter control Write request: Change restart mode (p1210) The restart mode is inhibited in the factory setting (p1210 = 0). In order to activate the automatic restart with "acknowledge all faults and restart for an ON command", p1210 must be set to 26: ●...
  • Page 151: Advanced Commissioning

    Standard telegram 20, PZD-2/6 350: SIEMENS telegram 350, PZD-4/4 352: SIEMENS telegram 352, PZD-6/6 353: SIEMENS telegram 353, PZD-2/2, PKW-4/4 354: SIEMENS telegram 354, PZD-6/6, PKW-4/4 r2050[0…11] PROFIdrive PZD receive word Connector output to interconnect the PZD (setpoints) in the word format received from the PROFIdrive controller.
  • Page 152: Slave-To-Slave Communication

    Further information about acyclic communication is provided in the Fieldbus function manual. Manuals for your converter (Page 335) "Reading and writing parameters" application example Further information is provided in the Internet: Application examples (https://support.industry.siemens.com/cs/ww/en/view/29157692) 6.2.5 Control via AS-i 6.2.5.1 Single slave mode In Single Slave mode, four bits are available for the communication between the AS-i master and the inverter.
  • Page 153: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856). Inverter -> control If the control specifies the speed setpoint, the inverter replies: -> AS-i.DI0 Operational enable for PLC • p2080[0] = 53.13 • p2080[1] = 899.11 -> AS-i.DI1 Pulses enabled ->...
  • Page 154: Dual Slave Mode

    • AS-i.P2 Scaling factor bit 3 • AS-i.P3 AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856). 6.2.5.2 Dual slave mode In Dual Slave mode, eight bits are available for the communication between the AS-i master and the inverter. The eight bits are used to transfer process data. In parallel, the control can start a diagnostic request via AS-i.P0.
  • Page 155: Advanced Commissioning

    If the control sends a diagnostic request via AS-i.P0, the inverter replies with the currently pending fault or alarm messages. AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856). Default setting 31, slave 1 with profile 7.A.5: Control -> inverter -> Time signal for the CTT2 transfer from the AS-i master •...
  • Page 156: Advanced Commissioning

    If the control sends a diagnostic request via AS-i.P0, the inverter replies with the currently pending fault or alarm messages. AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856). Default setting 34, slave 1 with profile 7.A.5: Control -> inverter -> Time signal for the CTT2 transfer from the AS-i master •...
  • Page 157: Assignment Tables

    Advanced commissioning 6.2 Inverter control 6.2.5.3 Assignment tables Fixed speeds - Single Slave Table 6- 12 Fixed speeds via the motor control bits AS-i.DO3 AS-i.DO2 AS-i.DO1 AS-i.DO0 Response in the inverter OFF1 On + fixed speed 1 (factory setting: 1500 rpm) On + fixed speed 2 (factory setting: -1500 rpm) On + fixed speed 3 (factory setting: 300 rpm) On + fixed speed 4 (factory setting: 450 rpm)
  • Page 158: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control AS-i.P3 AS-i.P2 AS-i.P1 AS-i.P0 Scaling factor Frequency (Hz) 0.07 0.05 Fixed speeds - Dual Slave Table 6- 14 Fixed speeds via the motor control bits and response in the inverter AS-i.DO2 AS-i.DO1 AS-i.DO0 Response in the inverter OFF1 On + fixed speed 1 (factory setting: 1500 rpm) On + fixed speed 2 (factory setting: -1500 rpm)
  • Page 159: Cyclic And Acyclic Communication Via Ctt2

    Access to analog values via DS140 … DS147. See CP 343−2 4 bytes: PWE1, PWE2 / CP 343−2 P AS−Interface master 4 bytes: PWE1, PWE2 (https://support.industry.siemens.com/cs/gb/en/view/1171856) , Chapter 4 Acyclic communication - standard 10 hex Read request: Master -> slave...
  • Page 160: Cyclic Communication

    Advanced commissioning 6.2 Inverter control Error message Meaning Incorrect length Request not implemented Busy (the request could not be processed completely within the time window, retry later) Last acyclical request was not confirmed Invalid subindex "Selective read request" command missing 6.2.5.5 Cyclic communication Inverter ->...
  • Page 161: Acyclic Communication - Standard

    The PIV format structure is identical with that for the USS parameter channel, see AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856). To reduce the transfer volume, there is not only the "normal" "data exchange" PIV mechanism, but also the "Read data" and "Write data" commands.
  • Page 162: Advanced Commissioning

    In the event of a fault, the inverter sends the following telegram as reponse to the master: The PWE value is contained in the error table AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856). Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 163: Switching Over The Inverter Control (Command Data Set)

    Advanced commissioning 6.2 Inverter control 6.2.6 Switching over the inverter control (command data set) In some applications, it must be possible to switch over the master control for operating the inverter. Example: The motor is to be operable either from a central control via the fieldbus or via the local digital inputs of the inverter.
  • Page 164: Advanced Commissioning

    Advanced commissioning 6.2 Inverter control An overview of all the parameters that belong to the command data sets is provided in the List Manual. Note The converter requires approx. 4 ms to switch over the command data set. Advanced settings To change the number of command data sets in STARTER, you must open your STARTER project offline.
  • Page 165: Setpoints

    Advanced commissioning 6.3 Setpoints Setpoints 6.3.1 Overview The inverter receives its main setpoint from the setpoint source. The main setpoint generally specifies the motor speed. Figure 6-16 Setpoint sources for the inverter You have the following options when selecting the source of the main setpoint: ●...
  • Page 166: Analog Input As Setpoint Source

    Advanced commissioning 6.3 Setpoints Under the following conditions, the inverter switches from the main setpoint to other setpoints: ● When the technology controller is active and appropriately interconnected, its output specifies the motor speed. ● When jogging is active. ● When controlling from an Operator Panel or a STARTER or Startdrive PC tool. 6.3.2 Analog input as setpoint source Interconnecting an analog input...
  • Page 167: Specifying The Setpoint Via The Fieldbus

    Advanced commissioning 6.3 Setpoints 6.3.3 Specifying the setpoint via the fieldbus Interconnecting the fieldbus with the main setpoint Figure 6-18 Fieldbus as setpoint source Most standard telegrams receive the speed setpoint as a second process data PZD2. Table 6- 18 Setting the fieldbus as setpoint source Parameter Remark...
  • Page 168: Motorized Potentiometer As Setpoint Source

    Advanced commissioning 6.3 Setpoints Table 6- 19 Setting the potentiometer as setpoint source Parameter Remark p1070 = 755[2] Main setpoint Interconnect the main setpoint with the internal analog input 2 p1075 = 755[2] Additional setpoint Interconnect the additional setpoint with the internal analog input 2. 6.3.5 Motorized potentiometer as setpoint source The "Motorized potentiometer"...
  • Page 169: Advanced Commissioning

    Advanced commissioning 6.3 Setpoints Table 6- 20 Basic setup of motorized potentiometer Parameter Description p1035 Motorized potentiometer setpoint higher Interconnect these commands with sig- nals of your choice. p1036 Motorized potentiometer setpoint lower p1040 MOP start value (factory setting: 0 rpm) Defines the start value [rpm] that is effective when the motor is switched on.
  • Page 170: Fixed Speed As Setpoint Source

    Advanced commissioning 6.3 Setpoints 6.3.6 Fixed speed as setpoint source In many applications after switching on the motor, all that is needed is to run the motor at a constant speed or to switch between different speeds. Example: After it has been switched on, a conveyor belt only runs with two different velocities.
  • Page 171: Advanced Commissioning

    Advanced commissioning 6.3 Setpoints Select fixed setpoint by direct or binary selection The converter distinguishes between two methods for selecting the fixed setpoints: 1. Direct selection: You set 4 different fixed setpoints. By adding one or more of the four fixed setpoints, up to 16 different resulting setpoints are obtained.
  • Page 172: Setpoint Calculation

    Advanced commissioning 6.4 Setpoint calculation Parameter Description p1015 Fixed speed setpoint 15 (factory setting: 0 rpm) p1016 Speed fixed setpoint mode (factory setting: 1) Direct Binary p1020 Speed fixed setpoint selection bit 0 (factory setting: 0) p1021 Speed fixed setpoint selection bit 1 (factory setting: 0) p1022 Speed fixed setpoint selection bit 2 (factory setting: 0) p1023...
  • Page 173: Invert Setpoint

    Advanced commissioning 6.4 Setpoint calculation 6.4.2 Invert setpoint Procedure Interconnect parameter p1113 with a binary signal, e.g. digital input 1. Table 6- 23 Examples of settings to invert the setpoint Parameter Remark p1113 = 722.1 Setpoint inversion Digital input 1 = 0: Setpoint remains unchanged. Digital input 1 = 1: Converter inverts the setpoint.
  • Page 174: Skip Frequency Bands And Minimum Speed

    Advanced commissioning 6.4 Setpoint calculation 6.4.4 Skip frequency bands and minimum speed Skip frequency bands The inverter has four skip frequency bands that prevent continuous motor operation within a specific speed range. Further information is provided in function diagram 3050 of the List Manual.
  • Page 175: Speed Limitation

    Advanced commissioning 6.4 Setpoint calculation 6.4.5 Speed limitation The maximum speed limits the speed setpoint range for both directions of rotation. The converter generates a message (fault or alarm) when the maximum speed is exceeded. If you must limit the speed depending on the direction of rotation, then you can define speed limits for each direction.
  • Page 176: Advanced Commissioning

    Advanced commissioning 6.4 Setpoint calculation Changing the ramp-up and ramp-down times in operation The ramping up and down time of the ramp-function generator can be changed during operation. The scaling value can come, e.g. from the fieldbus. Table 6- 27 Parameters for setting the scaling Parameter Description...
  • Page 177: Motor Control

    The inverter receives the value for scaling the ramp-up and ramp-down times via PZD receive word 3. Further information is provided in the Internet: Function Manual (https://support.industry.siemens.com/cs/gb/en/view/60467055/29243398027) Table 6- 28 Additional parameters to set the extended ramp-function generator Parameter Description...
  • Page 178: V/F Control

    Advanced commissioning 6.5 Motor control 6.5.1 V/f control Overview of the U/f control The U/f control is a closed-loop speed control with the following characteristics: ● The inverter controls the output voltage using the V/f characteristic ● The output frequency is essentially calculated from the speed setpoint and the number of pole pairs of the motor ●...
  • Page 179: Characteristics Of U/F Control

    Advanced commissioning 6.5 Motor control 6.5.1.1 Characteristics of U/f control The inverter has different V/f characteristics. ① The voltage boost of the characteristic optimizes the speed control at low speeds ② With the flux current control (FCC), the inverter compensates for the voltage drop in the stator resistor of the motor Figure 6-28 Characteristics of V/f control...
  • Page 180: Selecting The U/F Characteristic

    Advanced commissioning 6.5 Motor control The value of the output voltage at the rated motor frequency also depends on the following variables: ● Ratio between the inverter size and the motor size ● Line voltage ● Line impedance ● Actual motor torque The maximum possible output voltage as a function of the input voltage is provided in the technical data.
  • Page 181: Optimizing Motor Starting

    Advanced commissioning 6.5 Motor control Additional information on U/f characteristics can be found in the parameter list and in the function diagrams 6300 ff of the List Manual. 6.5.1.3 Optimizing motor starting Setting the voltage boost for U/f control After selection of the V/f characteristic, no further settings are required in most applications. In the following circumstances, the motor cannot accelerate to its speed setpoint after it has been switched on: ●...
  • Page 182: Advanced Commissioning

    Advanced commissioning 6.5 Motor control 5. Check whether the motor is following the setpoint. 6. If necessary, increase the voltage boost p1311 until the motor accelerates without problem. In applications with a high break loose torque, you must additionally set parameter p1312 higher to achieve a satisfactory response.
  • Page 183: Vector Control With Closed Loop Speed Control

    Advanced commissioning 6.5 Motor control 6.5.2 Vector control with closed loop speed control 6.5.2.1 Characteristics of the closed loop speed control Overview The vector control comprises closed-loop current control and a higher-level closed-loop speed control. For induction motors Figure 6-29 Simplified function diagram for sensorless vector control with speed controller All of the function block diagrams 6020 ff.
  • Page 184: Select Motor Control

    Advanced commissioning 6.5 Motor control torque. I and I controllers keep the motor flux constant using the output voltage, and adjust the matching current component I in the motor. In order to achieve a satisfactory controller response, as a minimum, you must match the subfunctions having a gray background as shown in the diagram above with your particular application.
  • Page 185: Optimizing The Speed Controller

    Advanced commissioning 6.5 Motor control 6.5.2.3 Optimizing the speed controller Optimum control response - post optimization not required Preconditions for assessing the controller response: ● The moment of inertia of the load is constant and does not depend on the speed ●...
  • Page 186: Advanced Commissioning

    Advanced commissioning 6.5 Motor control Procedure To optimize the speed controller, proceed as follows: 1. Switch on the motor. 2. Enter a speed setpoint of approximately 40 % of the rated speed. 3. Wait until the actual speed has stabilized. 4.
  • Page 187: Friction Characteristic

    Advanced commissioning 6.5 Motor control 6.5.2.4 Friction characteristic Function In many applications, e.g. applications with geared motors or belt conveyors, the frictional torque of the load is not negligible. The inverter provides the possibility of precontrolling the torque setpoint, bypassing the speed controller.
  • Page 188: Advanced Commissioning

    Advanced commissioning 6.5 Motor control To record the friction characteristic, proceed as follows: 1. Set P3845 = 1: The inverter accelerates the motor successively in both directions of rotation and averages the measurement results of the positive and negative directions. 2.
  • Page 189: Moment Of Inertia Estimator

    Advanced commissioning 6.5 Motor control Parameter Explanation p3846 Friction characteristic plot ramp-up/ramp-down time (factory setting: 10 s) Ramp-up/ramp-down time for automatic plotting of the friction characteristic. p3847 Friction characteristic plot warm-up period (factory setting: 0 s) At the start of automatic plotting, the inverter accelerates the motor up to the speed = p3829 und keeps the speed constant for this time.
  • Page 190: Advanced Commissioning

    Advanced commissioning 6.5 Motor control Function From the actual speed, the actual motor torque and the frictional torque of the load, the inverter calculates the total moment of inertia of the load and motor. Figure 6-34 Overview of the function of the moment of inertia estimator Calculating the load torque At low speeds, the inverter calculates the load torque from the actual motor torque.
  • Page 191: Advanced Commissioning

    Advanced commissioning 6.5 Motor control Calculating the moment of inertia For larger changes, the inverter initially cal- culates the accelerating torque M as differ- ence between the motor torque M , load torque M and frictional torque M The moment of inertia J of the motor and load is then obtained from the accelerating torque M –...
  • Page 192: Advanced Commissioning

    Advanced commissioning 6.5 Motor control Example: For a horizontal conveyor, in a first approximation, the moment of inertia depends on the load. The relationship between load torque and torque is saved in the inverter as linear characteristic. In a positive direction of rotation: Moment of inertia J = p5312 ×...
  • Page 193: Advanced Commissioning

    Advanced commissioning 6.5 Motor control You have activated the moment of inertia estimator. Parameter Explanation r0333 Rated motor torque [Nm] p0341 Motor moment of inertia (factory setting: 0 kgm The inverter sets the parameter when selecting a listed motor. The parameter is then write-protected.
  • Page 194: Advanced Commissioning

    Advanced commissioning 6.5 Motor control Advanced settings Parameter Explanation p1226 Standstill detection, speed threshold (Factory setting: 20 rpm) The moment of inertia estimator only measures the load torque for speeds ≥ p1226. p1226 also defines from which speed the inverter switches-off the motor for OFF1 and OFF3.
  • Page 195: Torque Control

    Advanced commissioning 6.5 Motor control 6.5.3 Torque control Torque control is part of the vector control and normally receives its setpoint from the speed controller output. By deactivating the speed controller and directly entering the torque setpoint, the closed-loop speed control becomes closed-loop torque control. The inverter then no longer controls the motor speed, but the torque that the motor generates.
  • Page 196: Protection Functions

    Advanced commissioning 6.6 Protection functions Basic commissioning with IOP (Page 110) Table 6- 31 The most important torque control parameters Parameter Description p1300 Control mode: 22: Torque control without speed encoder p0300 … Motor data are transferred from the motor rating plate during quick commissioning and p0360 calculated with the motor data identification p1511...
  • Page 197: Advanced Commissioning

    Advanced commissioning 6.6 Protection functions Inverter response to thermal overload Parameter Description r0036 Power unit overload I t [%] The I t monitoring calculates the inverter utilization based on a current reference value defined in the factory. Actual current > reference value: r0036 becomes higher. •...
  • Page 198: Advanced Commissioning

    Advanced commissioning 6.6 Protection functions The inverter responds in two stages: 1. If you operate the inverter with increased pulse frequency setpoint p1800, then the inverter reduces its pulse frequency starting at p1800. In spite of the temporarily reduced pulse frequency, the base load output current remains unchanged at the value that is assigned to p1800.
  • Page 199: Motor Temperature Monitoring Using A Temperature Sensor

    Advanced commissioning 6.6 Protection functions Overload response for p0290 = 12 The inverter responds in two stages: 1. If you operate the inverter with increased pulse frequency setpoint p1800, then the inverter reduces its pulse frequency starting at p1800. There is no current derating as a result of the higher pulse frequency setpoint. Once the overload condition has been removed, the inverter increases the pulse frequency back to the pulse frequency setpoint p1800.
  • Page 200: Advanced Commissioning

    Advanced commissioning 6.6 Protection functions Figure 6-37 Connect the motor's temperature sensor to the Power Module Temperature switch The inverter interprets a resistance ≥ 100 Ω as being an opened temperature switch and responds according to the setting for p0610. PTC sensor The inverter interprets a resistance >...
  • Page 201: Advanced Commissioning

    Advanced commissioning 6.6 Protection functions ● Sensor monitoring (A07015 or F07016): – Wire-break: The inverter interprets a resistance > 2120 Ω as a wire-break and outputs the alarm A07015. After 100 milliseconds, the inverter changes to the fault state with F07016. –...
  • Page 202: Protecting The Motor By Calculating The Motor Temperature

    Advanced commissioning 6.6 Protection functions Parameter Description p0604 Mot_temp_mod 2 / sensor alarm threshold (factory setting 130° C) For monitoring the motor temperature with KTY84/PT1000. p0605 Mot_temp_mod 1/2 / sensor threshold and temperature value (factory setting: 145° C) For monitoring the motor temperature with KTY84/PT1000. p0610 Motor overtemperature response (factory setting: 12) Determines the inverter behavior when the motor temperature reaches the alarm...
  • Page 203: Overcurrent Protection

    Advanced commissioning 6.6 Protection functions Thermal motor model 2 for induction motors The thermal motor model 2 for induction motors is a thermal 3-mass model, consisting of stator core, stator winding and rotor. Figure 6-38 Thermal motor model 2 for induction motors Table 6- 32 Thermal motor model 2 for induction motors Parameter Description...
  • Page 204: Advanced Commissioning

    Advanced commissioning 6.6 Protection functions If you use U/f control, you cannot set any torque limits. The U/f control prevents too high a motor current by influencing the output frequency and the motor voltage (I-max controller). I_max controller Requirements The torque of the motor must decrease at lower speeds, which is the case, for example, with fans.
  • Page 205: Limiting The Maximum Dc Link Voltage

    Advanced commissioning 6.6 Protection functions 6.6.5 Limiting the maximum DC link voltage How does the motor generate overvoltage? An induction motor operates as a generator if it is driven by the connected load. A generator converts mechanical energy into electrical energy. The electrical energy flows back into the inverter.
  • Page 206: Application-Specific Functions

    Advanced commissioning 6.7 Application-specific functions Application-specific functions The inverter offers a series of functions that you can use depending on your particular application, e.g.: ● Switching over units ● Braking functions ● Automatic restart and flying restart ● Basic process control functions ●...
  • Page 207: Changing Over The Motor Standard

    Advanced commissioning 6.7 Application-specific functions Restrictions for the unit changeover function ● The values on the rating plate of the inverter or motor cannot be displayed as percentage values. ● Using the unit changeover function several times (for example, percent → physical unit 1 →...
  • Page 208: Changing Over The Unit System

    Advanced commissioning 6.7 Application-specific functions 6.7.1.2 Changing over the unit system You change over the unit system using p0505. The following selection options are available: ● p0505 = 1: SI units (factory setting) ● p0505 = 2: SI units or % relative to SI units ●...
  • Page 209: Switching Units With Starter

    Advanced commissioning 6.7 Application-specific functions 6.7.1.4 Switching units with STARTER Precondition The inverter must be in the offline mode in order to change over the units. STARTER shows whether you change settings online in the inverter or change offline in the PC ( You switch over the mode using the adjacent buttons in the menu bar.
  • Page 210: Braking Functions Of The Inverter

    Advanced commissioning 6.7 Application-specific functions 6. Save your set- tings. 7. Go online. The inverter signals that offline, other units and pro- cess variables are set than in the inverter itself. 8. Accept these settings in the inverter. You have changed over the units. 6.
  • Page 211: Dc Braking

    Advanced commissioning 6.7 Application-specific functions Braking with the motor in generating mode If the motor brakes the connected load electrically, it will convert the kinetic energy of the motor to electrical energy. The electrical energy E released on braking the load is proportional to the moment of inertia J of the motor and load and to the square of the speed n.
  • Page 212: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions The DC-braking function is possible only for induction motors. DC braking when falling below a start speed DC braking when a fault occurs Precondition: p1230 = 1 and p1231 = 14 Precondition: Fault number and fault response are assigned using p2100 and p2101 DC braking initiated using a control command DC braking when switching off the motor...
  • Page 213: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions DC braking when the motor is switched off 1. The higher-level control switches off the motor (OFF1 or OFF3). 2. The motor brakes along the down ramp to the speed for the start of DC braking. 3.
  • Page 214: Dynamic Braking

    Advanced commissioning 6.7 Application-specific functions DC braking voltages The line supply voltage available to the Inverter determines the amount of rectified brake voltage available for DC braking function. Listed in the following table are examples of the correlation between the input AC voltage to the available DC voltage for the DC braking function.
  • Page 215: Motor Holding Brake

    Advanced commissioning 6.7 Application-specific functions Figure 6-39 Simplified representation of dynamic braking with respect to time Set dynamic braking Parameter Description p0219 Braking power of the braking resistor (factory setting: 0 kW) Set the braking power of the braking resistor. Example: In your particular application, the motor brakes every 10 seconds.
  • Page 216: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions When the motor holding brake is connected to the Inverter , 180 V DC (at 400 VAC mains voltage) is supplied to the motor holding brake and the software within the Inverter monitors the correct functioning of the brake. Figure 6-40 Simplied diagram of the motor holding brake connections Function...
  • Page 217: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Function after an ON command: 1. With the ON command, the inverter switches the motor on. 2. At the end of the "motor excitation build-up time" (p0346), the inverter issues the command to open the brake. 3.
  • Page 218: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Commissioning a motor holding brake DANGER Danger to life due to falling loads For applications such as lifting equipment, cranes or elevators, there is a danger to life if the "Motor holding brake" function is incorrectly set. •...
  • Page 219: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions 7. If the load sags after switching on the motor, then you must increase the motor torque when opening the motor holding brake. Depending on the control mode, you must set different parameters: – V/f control (p1300 = 0 to 3): Increase p1310 in small steps.
  • Page 220: Quick Stop Function

    Advanced commissioning 6.7 Application-specific functions Parameter Description p1351 Starting frequency, motor holding brake (factory setting 0%) Setting the frequency set value at the slip compensation output when starting with motor holding brake. When the parameter p1351 is set to > 0, slip compensation is automatically switched p1352 Starting frequency for motor holding brake (factory setting 1351) Setting the signal source for the frequency set value at the slip compensation output...
  • Page 221: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions The load is then slowed down and stopped. Figure 6-45 Conveyor example 3 There are two sensors on the conveyor section, so that the Quick Stop function can stop the conveyor section in either direction when a load is detected. How does it work? The Quick Stop function is configured using BICO parameters and they are explained in the table below.
  • Page 222: Limit Position Control

    Advanced commissioning 6.7 Application-specific functions load on the conveyor section is brought to a halt at the correct position on the conveyor section Setting the ramp-down time too short can cause the Inverter to trip with either and overcurrent or overvoltage fault. The controlling system detects that the Quick Stop function has been activated and can, by use of the appropriate ON command or the 'Quick Stop override"...
  • Page 223: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Function The limit position control moves the motor depending on the two limit switch signals: ● When a limit position is reached, the inverter stops the motor. ● At a limit position, the inverter starts the motor with a new motion command in the direction of the opposite limit position.
  • Page 224: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Procedure To adapt the limit position control of the inverter to the application, proceed as follows: 1. Connect the inverter to a commissioning tool, e.g. to an Operator Panel. 2. Interconnect the limit position control of the inverter to the signals of the limit switches and the higher-level controller.
  • Page 225: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Signals of the limit position control ① The rotary table starts in the direction of positive limit position. ② The positive limit position has been reached. The rotary table stops with the minimum possible ramp-down time (OFF3). ③...
  • Page 226: Pid Technology Controller

    Advanced commissioning 6.7 Application-specific functions 6.7.5 PID technology controller 6.7.5.1 Overview The technology controller controls process variables, e.g. pressure, temperature, level or flow. Figure 6-49 Example: Technology controller as a level controller Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 227: Setting The Controller

    ● PID controller Principle of operation of the D component, inhibiting the I component and the control sense ● Enable, limiting the controller output and fault response FAQ (http://support.automation.siemens.com/WW/view/en/92556266) Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 228: Optimizing The Controller

    Advanced commissioning 6.7 Application-specific functions 6.7.5.3 Optimizing the controller Setting the technology controller without autotuning (manual) Procedure Proceed as follows to manually set the technology controller: 1. Temporarily set the ramp-up and ramp-down times of the ramp-function generator (p2257 and p2258) to zero. 2.
  • Page 229: Calculating The Energy Saving For Fluid Flow Machines

    Advanced commissioning 6.7 Application-specific functions 6.7.6 Calculating the energy saving for fluid flow machines Background Fluid flow machines, which mechnically control the flow rate using valves or throttle flaps, operate with a constant speed corresponding to the line frequency. The lower the flow rate, the poorer the system efficiency.
  • Page 230: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Parameter Description p3320 … Flow characteristic p3329 Factory setting of the flow characteristic To set the characteristic, you require the following data from the machine manufactur- er for each speed interpolation point: The flow rate of the fluid-flow machine associated with the 5 selected converter •...
  • Page 231: System Protection

    Advanced commissioning 6.7 Application-specific functions 6.7.7 System Protection In many applications, monitoring the motor speed and torque provides information about the plant or system status. By setting the appropriate responses in the case of faults, failures and damage to the plant or system can be avoided. Examples: ●...
  • Page 232: Load Monitoring

    Advanced commissioning 6.7 Application-specific functions Stall protection Principle of operation If the speed lies below the value of p2175 for the time set in p2177, and the converter is operating at the current or torque limit, using bit 6 of status word 2 for monitoring functions (r2198.6), the converter outputs the "Motor blocked”...
  • Page 233: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Settings Table 6- 39 Setting options for load monitoring Parameters Description p2193 Load monitoring configuration (factory setting: 1) 0: Monitoring deactivated 1: Monitoring, torque and load failure 3: Monitoring, load failure 4: Pump monitoring 5: Fan monitoring Load failure monitoring Principle of operation Using this function, the inverter monitors the speed or velocity of a machine component.
  • Page 234: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Monitoring for torque deviation Based on the envelope curve shown below and dependent on the speed, the torque is monitored against a lower and upper torque. The inverter linearly interpolates the intermediate values. Principle of operation The inverter monitors the motor torque for speeds between threshold value 1 and threshold value 3.
  • Page 235: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Parameters Description p2192 Load monitoring delay time Delay time for the message "Leave torque monitoring tolerance band" p2193 = 1 Load monitoring configuration (factory setting: 1) Table 6-39 Setting options for load monitoring (Page 233) Monitoring, pump/fan The monitoring functions for pumps and fans are similar.
  • Page 236: Advanced Commissioning

    Advanced commissioning 6.7 Application-specific functions Restrictions and general constraints for blocking protection depending on the motor type and control mode The following preconditions must be satisfied in order that the blockage monitoring is active for pumps and fans: ● The following applies for application class "Standard Drive Control" (p0096 = 1) or "Expert"...
  • Page 237: Free Function Blocks

    6.7.8.2 Further information Application description for the free function blocks Further information is provided in the Internet: Function Manual (https://support.industry.siemens.com/cs/gb/en/view/60467055/29243398027) Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 238: Safe Torque Off (Sto) Safety Function

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function Safe Torque Off (STO) safety function These operating instructions describe the commissioning of the STO safety function when it is controlled via a fail-safe digital input. You can find a detailed description of all safety functions and their control using PROFIsafe in the "Safety Integrated"...
  • Page 239: Advanced Commissioning

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function "[…] [The inverter] does not supply any energy to the motor which can generate a torque (or for a linear motor, a force)." ⇒ The STO inverter function is in conformance to IEC/EN 61800-5-2. The distinction between Emergency Off and Emergency Stop "Emergency Off"...
  • Page 240: Prerequisite For Sto Use

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function Application examples for the STO function The STO function is suitable for applications where the motor is already at a standstill or will come to a standstill in a short, safe period of time through friction. STO does not shorten the run-on of machine components with high inertia.
  • Page 241: Configuring Safety Function

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function What do I do if I lose the password? If you no longer know the password but still want to change the settings for safety functions, proceed as follows: 1. Create a new project for the inverter with STARTER or Startdrive. Leave all the factory setting in the project.
  • Page 242: Interconnecting The "Sto Active" Signal

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function Select "STO via terminal": You have completed the following commissioning steps: ● You have started to commission the safety functions. ● You have selected the basic functions with control via onboard terminals of the inverter. The other selection options are described in the "Safety Integrated"...
  • Page 243: Advanced Commissioning

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function Procedure with STARTER and Startdrive To interconnect the "STO active" checkback signal, proceed as follows: 1. Select the button for the feedback signal. The screen form varies depending on the inverter and the interface that has been selected. Input terminal or connector for SINAMICS inverters, F0 rail for SIMATIC ET 200pro FC-2.
  • Page 244: Setting The Filter For Safety-Related Inputs

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function 2. Select the signal that matches your particular application. You have interconnected the "STO active" checkback signal. After STO has been selected, the inverter signals "STO active" to the higher-level control. Parameter Description r9773.01...
  • Page 245: Advanced Commissioning

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function Description of the signal filter The following are available for the signal processing of the safety-related inputs: ● A tolerance time for the simultaneity monitoring. ● A filter to suppress short signals, e.g. test pulses. Tolerance time for the simultaneity monitoring The inverter checks whether the signals at both inputs always have the same signal status (high or low).
  • Page 246: Advanced Commissioning

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function a control module, the inverter responds to these test signals. A signal change during a bit pattern test usually lasts: – On test: 1 ms – Off test: 4 ms If the safety-related input signals too many signal changes within a certain time, then the inverter responds with a fault.
  • Page 247: Basic Filter Parameters))

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function 6.8.3.6 (Basic filter parameters)) Parameter Description p9650 F-DI changeover tolerance time (factory setting: 500 ms) Tolerance time to change over the fail-safe digital input for the basic functions. p9651 STO debounce time (factory setting: 1 ms) Debounce time of the fail-safe digital input for the basic functions.
  • Page 248: Activate Settings And Check Digital Inputs

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function 3. Using this signal, the inverter signals that a forced checking procedure (test stop) is required. Interconnect this signal with an inverter signal of your choice. 4. Only applies to STARTER: Close the screen form. You have set the forced checking procedure (test stop) for the basic functions.
  • Page 249: Advanced Commissioning

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function Procedure with STARTER To activate the settings for the safety functions, proceed as follows: 1. Press the "Copy parameters" button, to create a redundant image of your inverter settings. 2. Press the "Activate settings" button. 3.
  • Page 250: Advanced Commissioning

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function 7. Wait until all LEDs on the inverter go dark (no voltage condition). 8. Switch on the inverter supply voltage again. Your settings are now active. Parameter Description p9700 = D0 hex SI copy function (factory setting: 0) Start the SI parameter copy function.
  • Page 251: Advanced Commissioning

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function 3. Remove all digital input interconnections that you use as safety-related input F-DI: Figure 6-63 Removing the DI 4 and DI 5 digital-input connections 4. You must delete the digital input connections for all CDS if you use the switchover of the command data sets (CDS).
  • Page 252: Acceptance - Completion Of Commissioning

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function Procedure with Startdrive Proceed as follows to check as to whether the safety-related inputs are only used for the safety functions: 1. Select the screen for the digital inputs. 2. Remove all digital input interconnections that you use as safety-related input F-DI: 3.
  • Page 253: Advanced Commissioning

    Advanced commissioning 6.8 Safe Torque Off (STO) safety function Acceptance test of the machine or plant The acceptance test checks whether the safety-relevant functions in the plant or machine function correctly. The documentation of the components used in the safety functions can also provide information about the necessary tests.
  • Page 254 Advanced commissioning 6.8 Safe Torque Off (STO) safety function Reduced acceptance test after function expansions A full acceptance test is necessary only after first commissioning. A reduced acceptance test is sufficient when safety functions are expanded. Measure Acceptance test Acceptance test Documentation Functional expansion of the ma- Yes.
  • Page 255 Advanced commissioning 6.8 Safe Torque Off (STO) safety function Procedure Proceed as follows to create the acceptance documentation for the drive using STARTER: 1. In STARTER, select "Create acceptance documentation": STARTER has templates in German and English. 2. Select the suitable template and create a report for each drive of your machine or system: –...
  • Page 256: Switchover Between Different Settings

    Advanced commissioning 6.9 Switchover between different settings Switchover between different settings There are applications that require different inverter settings. Example: You connect different motors to one inverter. Depending on the particular motor, the inverter must operate with the associated motor data and the appropriate ramp-function generator. Drive data sets (DDS) Your can set several inverter functions differently and then switch over between the different settings.
  • Page 257 Advanced commissioning 6.9 Switchover between different settings Table 6- 43 Parameters for switching the drive data sets: Parameter Description p0820[0…n] Drive data set selection DDS bit 0 If you use several command data sets CDS, then you must set this parameter p0821[0…n] Drive data set selection DDS bit 1 for each CDS.
  • Page 258 Advanced commissioning 6.9 Switchover between different settings Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 259: Data Backup And Series Commissioning

    Data backup and series commissioning External data backup After commissioning, your settings are saved in the inverter so that they are protected against power failure. We recommend that you additionally back up the settings on a storage medium outside the inverter.
  • Page 260: Backing Up And Transferring Settings Using Memory Card

    Data backup and series commissioning 7.1 Backing up and transferring settings using memory card Backing up and transferring settings using memory card What memory cards do we recommend? Commissioning tools (Page 30) Using memory cards from other manufacturers The inverter only supports memory cards up to 2 GB. SDHC cards (SD High Capacity) and SDXC cards (SD Extended Capacity) are not permitted.
  • Page 261 Data backup and series commissioning 7.1 Backing up and transferring settings using memory card Automatic upload The inverter power supply has been switched off. 1. Insert an empty memory card into the card reader of the Power Module. 2. Fit the Power Module to the Terminal Housing - making sure that the seals are fitted correctly and the correct tighten torque (2.0 Nm) is used to ensure the IP rating of the Inverter.
  • Page 262: Transferring The Settings From The Memory Card

    Data backup and series commissioning 7.1 Backing up and transferring settings using memory card 3. In your drive, select "Drive Navigator". 4. Select the "Commissioning" button. 5. Select the button to transfer the settings to the memory card. 6. Select the settings as shown in the diagram and start the data backup. 7.
  • Page 263: Manually Transferring The Settings From The Memory Card

    Data backup and series commissioning 7.1 Backing up and transferring settings using memory card 3. Ensure the application under the control of the converter is in a safe state. 4. Remove the Power Module from the Terminal Housing. 5. Insert the memory card, containing the parameter set data into the memory card reader. 6.
  • Page 264 Data backup and series commissioning 7.1 Backing up and transferring settings using memory card 4. Select the settings as shown in the diagram and start the data backup. 5. Wait until STARTER signals that the data backup has been completed. 6.
  • Page 265: Safely Remove The Memory Card

    Data backup and series commissioning 7.1 Backing up and transferring settings using memory card 7.1.4 Safely remove the memory card CAUTION Possible corruption of memory card data The files system on the memory card can be destroyed if the memory card is removed while the Inverter is powered-up without using the "safe removal"...
  • Page 266 Data backup and series commissioning 7.1 Backing up and transferring settings using memory card Procedure with STARTER To safely remove the memory card, proceed as follows: 1. Go online. 2. In the Drive Navigatorselect the following screen form: 3. Click on the button to safely remove the memory card. STARTER will tell you whether you can remove the memory card from the inverter.
  • Page 267: Backing Up And Transferring Settings Via Starter

    Data backup and series commissioning 7.2 Backing up and transferring settings via STARTER Backing up and transferring settings via STARTER With the supply voltage switched on, you can transfer the converter settings from the converter to a PG/PC, or the data from a PG/PC to the converter.
  • Page 268: Other Ways To Back Up Settings

    On the memory card, you can back up 99 other settings in addition to the default setting. Additional information is available in the Internet: Memory options (http://support.automation.siemens.com/WW/view/en/43512514). Write and know how protection The inverter offers the option to protect configured settings from being changed or copied.
  • Page 269 Data backup and series commissioning 7.4 Write and know how protection Activate and deactivate write protection Procedure with STARTER Proceed as follows to activate or deactivate the write protection: 1. Go online. 2. Open the inverter shortcut menu. 3. Activate or deactivate write protection.
  • Page 270: Know-How Protection

    In conjunction with the copy protection, the inverter settings can be coupled only to a single, pre-defined hardware. Know-how protection with copy protection is possible only using the recommended Siemens card. Replacing a Control Module with active know-how protection (Page 278)
  • Page 271: Settings For Know-How Protection

    ● You are online. If you have created a project offline on your computer, you must download it to the inverter and go online. ● You have inserted the recommended Siemens card. Commissioning tools (Page 30) Distributed converter for SIMOGEAR geared motors...
  • Page 272 0. Deactivating know-how protection, deleting a password Preconditions ● You are online with STARTER. ● You have inserted the recommended Siemens card. Commissioning tools (Page 30) Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 273: Generating An Exception List For Know-How Protection

    Data backup and series commissioning 7.4 Write and know how protection Procedure Proceed as follows to deactivate know-how protection: 1. Select the inverter in the STARTER project, and using the right-hand mouse button, open the dialog win- dow “Know-how protection drive device/deactivate …”.
  • Page 274 Data backup and series commissioning 7.4 Write and know how protection Factory setting for the exception list: ● p7763 = 1 (selection list contains precisely one parameter) ● p7764[0] = 7766 (parameter number for entering the password) Note Block access to the inverter as a result of incomplete exception lists If you remove p7766 from the exception list, you can no longer enter a password and therefore no longer deactivate know-how protection.
  • Page 275: Service And Maintenance

    Service and maintenance Overview of replacing converter components In the event of a permanent function fault, you can replace the converter's Power Module (PM) or Control Module (CM) independently of one another. In the following cases, you may immediately switch on the motor again after the replacement. WARNING Recommissioning and removal of power before exchange of system components 1.
  • Page 276 SIMATIC S7 control with DriveES – using DriveES. Details of the device replacement without removable storage medium can be found in the Profinet system description (http://support.automation.siemens.com/WW/view/en/19292127). Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 277: Replacing The Control Module

    No Hot-swap of components The components of the SINAMICS G110M system cannot be swapped, installed or removed without securing any loads controlled by the application, removing the power supply from the system and waiting 5 minutes to allow the electrical components of the system to fully discharge.
  • Page 278: Replacing A Control Module With Active Know-How Protection

    If the inverter settings can neither be copied nor forwarded, a recommissioning is required after inverter replacement. To avoid the recommissioning, you must use a Siemens memory card, and the machine manufacturer must have an identical prototype machine that it uses as sample.
  • Page 279 Service and maintenance 8.3 Replacing a Control Module with active know-how protection Option 1: The machine manufacturer only knows the serial number of the new inverter 1. The end customer provides the machine manufacturer with the following information: – For which machine must the inverter be replaced? –...
  • Page 280 – Send the encrypted project to the end customer, e.g. via e-mail. 3. The end customer copies the project to the Siemens memory card that belongs to the machine, inserts it in the inverter and switches on the power supply for the inverter.
  • Page 281: Replacing The Power Module

    No Hot-swap of components The components of the SINAMICS G110M system cannot be swapped, installed or removed without securing any loads controlled by the application, removing the power supply from the system and waiting 5 minutes to allow the electrical components of the system to fully discharge.
  • Page 282: Upgrading Firmware

    Service and maintenance 8.5 Upgrading firmware Upgrading firmware When upgrading firmware you replace the inverter's firmware with a newer version. Only update the firmware to a newer version if you require the expanded range of functions of that newer version. Conditions 1.
  • Page 283 Service and maintenance 8.5 Upgrading firmware 7. Once the transfer is completed, the RDY and BF LEDs flash slowly red (0.5 Hz). Note Damaged firmware due to a supply voltage interruption during transfer If the power supply fails during the transfer, this can damage the inverter's firmware. •...
  • Page 284: Firmware Downgrade

    Service and maintenance 8.6 Firmware downgrade Firmware downgrade When downgrading firmware you replace the inverter's firmware with an older version. Only update the firmware to an older level if, after replacing a inverter, you require the same firmware in all inverters. Precondition 1.
  • Page 285 Service and maintenance 8.6 Firmware downgrade 6. The inverter transfers the firmware from the memory card into its memory. The transfer takes between 5 and 10 minutes. While data is being transferred, the LED RDY on the inverter stays red. The BF LED flashes orange with a variable frequency.
  • Page 286: Correcting A Failed Firmware Upgrade Or Downgrade

    Service and maintenance 8.7 Correcting a failed firmware upgrade or downgrade 13.If the firmware downgrade was successful, after several seconds the inverter LED RDY turns green. Following the firmware downgrade the inverter is reset to factory settings. 14.Take your settings over from your data backup to the inverter. Data backup and series commissioning (Page 259).
  • Page 287: Alarms, Faults And System Messages

    Alarms, faults and system messages System runtime By evaluating the system runtime of the inverter, you can decide whether you must replace components subject to wear such as fans, motors and gear units. Principle of operation The inverter starts the system runtime as soon as the inverter is supplied with power. The system runtime stops when the inverter is switched off.
  • Page 288 Alarms, faults and system messages 9.2 Alarms Alarm buffer For each incoming alarm, the inverter saves the alarm, alarm value and the time that the alarm was received. Figure 9-1 Saving the first alarm in the alarm buffer r2124 and r2134 contain the alarm value (important for diagnostics) as "fixed point" or "floating point"...
  • Page 289 Alarms, faults and system messages 9.2 Alarms Emptying the alarm buffer: Alarm history The alarm history traces up to 56 alarms. The alarm history only takes alarms that have been removed from the alarm buffer. If the alarm buffer is completely filled - and an additional alarm occurs - then the inverter shifts all alarms that have been removed from the alarm buffer into the alarm history.
  • Page 290: Faults

    Alarms, faults and system messages 9.3 Faults Parameter Description r2125 Alarm time removed in milliseconds Displays the time in milliseconds when the alarm was removed p2111 Alarm counter Number of alarms that have occurred after the last reset When setting p2111 = 0, all of the alarms that have been removed from the alarm buffer [0...7] are transferred to the alarm history [8...63] r2145 Alarm time received in days...
  • Page 291 Alarms, faults and system messages 9.3 Faults Fault buffer of actual values The inverter saves the time, fault code and fault value for every fault it receives. Figure 9-5 Saving the first fault in the fault buffer r0949 and r2133 contain the fault value (important for diagnostics) as "fixed point" or "floating point"...
  • Page 292 Alarms, faults and system messages 9.3 Faults Acknowledgement You have multiple options to acknowledge a fault, e.g.: ● PROFIdrive control word 1, bit 7 (r2090.7) ● Acknowledge via the Operator Panel ● Switch-off the inverter power supply and switch-on again. Faults detected during the inverter-internal monitoring of hardware and firmware can be acknowledged only by switching the supply voltage off and on again.
  • Page 293 Alarms, faults and system messages 9.3 Faults The inverter shifts the values previously saved in the fault history by eight indexes. Faults, which were saved in indexes 56 … 63 before the acknowledgement, are deleted. Deleting the fault history If you wish to delete all faults from the fault history, set parameter p0952 to zero. Parameters of the fault buffer and the fault history Parameter Description...
  • Page 294: Status Led Overview

    Alarms, faults and system messages 9.4 Status LED overview Parameter Description You can change up to 20 different faults into an alarm, or suppress faults: p2118 Setting the message number for the message type Selection of the message for which the message type should be changed p2119 Setting the message type Setting the message type for the selected fault...
  • Page 295 Alarms, faults and system messages 9.4 Status LED overview Explanation of status LEDs An explanation of the various states indicated by the LEDs are given in the tables below. Table 9- 1 Description of general status LEDS Description of function GREEN - On Ready for operation (no active fault) GREEN - Flashing...
  • Page 296: Identification & Maintenance Data (I&M)

    Alarms, faults and system messages 9.5 Identification & maintenance data (I&M) Table 9- 4 Description of PROFINET communications LED PROFINET LED Description of function LNK - On Link is active LNK - Off Link inactive with no data being transferred Table 9- 5 Description of AS-i communications LED AS-i/FLT...
  • Page 297: List Of Alarms And Faults

    Format Example for the Valid for Valid for content PROFINET PROFIBUS Manufacturer-specific u8[10] 00 … 00 hex ✓ MANUFACTURER_ID 42d hex ✓ ✓ (=Siemens) ORDER_ID Visible String „6SL3246-0BA22- ✓ ✓ [20] 1FA0“ SERIAL_NUMBER Visible String „T-R32015957“ ✓ ✓ [16] HARDWARE_REVISION 0001 hex ✓...
  • Page 298 Alarms, faults and system messages 9.6 List of alarms and faults Number Cause Remedy F30022 Power Module: Monitoring U Check or replace the Power Module. F30052 Incorrect Power Module data Replace Power Module or upgrade CU firmware. F30053 Error in FPGA data Replace the Power Module.
  • Page 299 Alarms, faults and system messages 9.6 List of alarms and faults Number Cause Remedy A05000 Power Module overtemperature Check the following: A05001 - Is the ambient temperature within the defined limit values? A05002 - Are the load conditions and duty cycle configured accordingly? A05004 - Has the cooling failed? A05006...
  • Page 300 Alarms, faults and system messages 9.6 List of alarms and faults Number Cause Remedy F07801 Motor overcurrent Check current limits (p0640). Vector control: Check current controller (p1715, p1717). U/f control: Check the current limiting controller (p1340 … p1346). Increase acceleration ramp (p1120) or reduce load. Check motor and motor cables for short circuit and ground fault.
  • Page 301 Alarms, faults and system messages 9.6 List of alarms and faults Number Cause Remedy A07922 Torque/speed out of tolerance Check the connection between the motor and the load. • Adapt the parameterization corresponding to the load. • F07923 Torque/speed too low Check the connection between the motor and the load.
  • Page 302 Alarms, faults and system messages 9.6 List of alarms and faults Number Cause Remedy F30001 Overcurrent Check the following: Motor data, if required, carry out commissioning • Motor connection method (Υ / Δ) • U/f operation: Assignment of rated currents of motor and Power Mod- •...
  • Page 303 Alarms, faults and system messages 9.6 List of alarms and faults Number Cause Remedy Check the fan filter elements. • F30036 Overtemperature, inside area Check whether the ambient temperature is in the permissible range. • F30037 Rectifier overtemperature See F30035 and, in addition: Check the motor load.
  • Page 304 Alarms, faults and system messages 9.6 List of alarms and faults Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 305: Technical Data

    Technical data 10.1 Performance ratings of the Control Module - CU240M Feature Specification Operating voltage 24 V DC External supply 24 V DC ± 15% Use a power supply with protective extra-low-voltage (PELV = Protective Extra Low Voltage acc. to EN 61800-5-1): 0 V of the power supply has to be connected with low resistance to the PE of the plant.
  • Page 306: Performance Ratings Power Module - Pm240M

    Technical data 10.2 Performance ratings Power Module - PM240M 10.2 Performance ratings Power Module - PM240M General performance ratings Feature Specification Line operating voltage & 3 AC 380 V (- 10%) … 480 V (+ 10%) power ranges High Overload: 0.37 kW … 4.0 kW (0.5 hp … 5.0 hp) Input frequency 47 Hz …...
  • Page 307: Sinamics G110M Specifications

    Technical data 10.3 SINAMICS G110M specifications 10.3 SINAMICS G110M specifications Power-dependent performance ratings Note UL certified Fuses must be used UL certified Fuses must be used" it should state "In order that the system is in compliance with UL requirements, UL listed class J fuses must be used. The fuse rating of these fuses...
  • Page 308 Technical data 10.3 SINAMICS G110M specifications Article No. 6SL3517-… …1BE14-3AM0 Power losses 0.04 kW Required cooling air flow 4.8 l/s Cross section of line and motor cable 1 … 2.5 mm 18 … 14 AWG Tightening torque for line and motor cable 0.5 Nm / 4 lbf in...
  • Page 309: Ambient Operating Temperature

    Relative air humidity for the SINAMICS G110M is ≤ 95 % non-condensing. Shock and vibration Do not drop the SINAMICS G110M or expose to sudden shock. Do not install the SINAMICS G110M in an area where it is likely to be exposed to constant vibration.
  • Page 310: Current Derating - Depending On The Installation Altitude

    Technical data 10.5 Current derating - depending on the installation altitude 10.5 Current derating - depending on the installation altitude Current derating depending on the installation altitude Above 1000 m above sea level you must reduce the inverter output current as a result of the lower cooling capability of the air.
  • Page 311: Pulse Frequency And Current Reduction

    Technical data 10.6 Pulse frequency and current reduction 10.6 Pulse frequency and current reduction Relationship between pulse frequency and output base-load current reduction Table 10- 5 Current reduction depending on pulse frequency Rated power Rated output current at pulse frequency of based on LO 4 kHz 6 kHz...
  • Page 312 Technical data 10.6 Pulse frequency and current reduction Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 313: Appendix

    Appendix New and extended functions Table A- 1 New functions and function changes in firmware 4.7 SP6 Function SINAMICS G120 G120D Support for the Power Module PM240-2, FSF frame sizes ✓ ✓ ✓ ✓ Support for safety functions Safe Torque Off (STO) via the ✓...
  • Page 314: Adapting Inverter To The Application

    Before you connect the motor, ensure that the motor has the appropriate connection for your application: Motor is connected in the star or delta configuration With SIEMENS motors, you will see a diagram of both connection methods on the inside of the cover of the terminal box: •...
  • Page 315: Parameter

    Appendix A.4 Frequently required parameters Use the factory settings (where possible) In simple applications, the inverter already functions with its factory settings. Only basic commissioning is required ... for simple, standard applications Most standard applications function after just a few adaptations made during the basic commissioning.
  • Page 316 Appendix A.4 Frequently required parameters Table A- 3 How to determine the firmware version of the Control Unit Parameter Description R0018 Firmware version is displayed Table A- 4 How to select the command and setpoint sources for the converter Parameter Description p0015 Additional information is available in Section...
  • Page 317: Working With Starter

    Appendix A.5 Working with STARTER Table A- 7 This is how you optimize the starting behavior of the V/f control for a high break loose torque and overload Parameter Description p1310 Voltage boost to compensate ohmic losses The voltage boost is active from standstill up to the rated speed. It is at its highest at speed 0 and continually decreases as the speed increases.
  • Page 318 Appendix A.5 Working with STARTER Saving settings so that they are not lost when the power fails The inverter initially only saves changes temporarily. You must do the following so that the inverter saves your settings securely in the event of a power failure. Procedure Proceed as follows to save your settings in the inverter so that they are not lost when the power fails:...
  • Page 319: The Device Trace In Starter

    Appendix A.5 Working with STARTER A.5.2 The device trace in STARTER Description The device trace graphically displays inverter signals with respect to time. Signals In two settings that are independent of one another, using you can interconnect eight signals each. Recording You can start a measurement as frequently as you require.
  • Page 320 Appendix A.5 Working with STARTER If you require more than two settings for your measurements, you can either save the individual settings in the project or export them in *.clg format, and load or import them, if necessary. You can record individual bits of a parameter (e.g. r0722. 1) by allocating the relevant bit using "bit track"...
  • Page 321 Appendix A.5 Working with STARTER ① Select the bits for the trace trigger, upper row hex format, lower row binary format ② Define the bits for the trace trigger, upper row hex format, lower row binary format Figure A-1 Trigger as bit pattern of r0722 (status of the digital inputs) In the example, the trace starts if digital inputs DI 0 and DI 3 are high, and DI 2 is low.
  • Page 322: Interconnecting Signals In The Inverter

    Appendix A.6 Interconnecting signals in the inverter Interconnecting signals in the inverter A.6.1 Fundamentals The following functions are implemented in the inverter: ● Open-loop and closed-loop control functions ● Communication functions ● Diagnosis and operating functions Every function comprises one or several blocks that are interconnected with one another. Figure A-2 Example of a block: Motorized potentiometer (MOP) Most of the blocks can be adapted to specific applications using parameters.
  • Page 323 Appendix A.6 Interconnecting signals in the inverter Binectors and connectors Connectors and binectors are used to exchange signals between the individual blocks: ● Connectors are used to interconnect "analog" signals (e.g. MOP output speed) ● Binectors are used to interconnect digital signals (e.g. "Enable MOP up" command) Figure A-4 Symbols for binector and connector inputs and outputs Binector/connector outputs (CO/BO) are parameters that combine more than one binector...
  • Page 324: Example

    Appendix A.6 Interconnecting signals in the inverter Where can you find additional information? ● This manual suffices for assigning a different meaning to the digital inputs. ● The parameter list in the List Manual is sufficient for more complex signal interconnections.
  • Page 325 Appendix A.6 Interconnecting signals in the inverter Parameter Description p20033 = 440 Run sequence of the AND logic block within runtime group 5 (processing after the time block) p20159 = 5000.00 Setting the delay time [ms] of the time module: 5 seconds p20158 = 722.0 Connect the status of DI 0 to the input of the time block r0722.0 = Parameter that displays the status of digital input 0.
  • Page 326: Acceptance Tests For The Safety Functions

    Appendix A.7 Acceptance tests for the safety functions Acceptance tests for the safety functions A.7.1 Recommended acceptance test The following descriptions for the acceptance test are recommendations that illustrate the principle of acceptance. You may deviate from these recommendations if you check the following once you have completed commissioning: ●...
  • Page 327: Acceptance Test Sto (Basic Functions)

    Appendix A.7 Acceptance tests for the safety functions A.7.2 Acceptance test STO (basic functions) Figure A-7 Acceptance test for STO (basic functions) Procedure To perform an acceptance test of the STO function as part of the basic functions, proceed as follows: Status The inverter is ready...
  • Page 328: Machine Documentation

    Appendix A.7 Acceptance tests for the safety functions Status When controlled via When controlled via fail- When controlled via PROFIsafe safe digital inputs (F-DI) terminals STO_A and STO_B on Power Mod- ule PM240M The inverter signals The inverter signals The inverter signals •...
  • Page 329 Appendix A.7 Acceptance tests for the safety functions End customer … Block diagram of the machine and/or plant: … … … … … … … Inverter data Table A- 8 Hardware version of the safety-related inverter Labeling the drive Article number and hardware version of the inverter …...
  • Page 330: Log Of The Settings For The Basic Functions, Firmware V4.4

    Appendix A.7 Acceptance tests for the safety functions Data backup Data Storage medium Holding area Archiving type Designation Date Acceptance test reports … … … … PLC program … … … … Circuit diagrams … … … … Countersignatures Commissioning engineer This confirms that the tests and checks have been carried out properly.
  • Page 331: Standards

    Standards European Low Voltage Directive The SINAMICS G110M product range complies with the requirements of the Low Voltage Directive 2006/95/EC. The units are certified for complaince with the following standards: EN 61800-5-1 — Semiconductor inverters –General requirements and line commutated inverters EN 60204-1 —...
  • Page 332: Electromagnetic Compatibility

    A.9 Electromagnetic Compatibility European Machinery Directive The SINAMICS G110M inverter series falls under the scope of the Machinery Directive. However, the products have been fully evaluated for compliance with the essential Health & Safety requirements of the directive when used in a typical machine application. A Declaration of Incorporation is available on request.
  • Page 333 Appendix A.9 Electromagnetic Compatibility Table A- 15 Compliance Table Category C2 - First Environment - Professional Use Article number Remark 6SL3517-1BE11-*A*0 All inverters with integrated Class A filters. 6SL3517-1BE12-*A*0 The inverter meets the requirements for category C2 for conducted emis- 6SL3517-1BE13-*A*0 sions.
  • Page 334 Units installed within the category C3 (industrial) environment do not require connection approval. EMC Immunity The SINAMICS G110M drives have been tested in accordance with the immunity requirements of category C3 (industrial) environment: Table A- 18 EMC Immunity...
  • Page 335: Mistakes And Improvements

    Manuals for your converter Manuals with additional information that can be downloaded: ● Getting Started Guide (http://support.automation.siemens.com/WW/view/en/84182041/133300) Installing and commissioning the converter. ● Operating instructions (https://support.industry.siemens.com/cs/ww/en/view/102316337) Installing, commissioning and maintaining the inverter. Advanced commissioning (this manual) ● Function Manual for Safety Integrated (https://support.industry.siemens.com/cs/ww/en/view/109477367) Configuring PROFIsafe.
  • Page 336: Configuring Support

    Catalog Ordering data and technical information for SINAMICS G inverters. Catalog D31 for download or online catalog (Industry Mall): Everything about SINAMICS G110M (www.siemens.com/sinamics-g110m) SIZER The configuration tool for SINAMICS, MICROMASTER and DYNAVERT T drives, motor starters, as well as SINUMERIK, SIMOTION controllers and SIMATIC technology...
  • Page 337: Product Support

    A.11 Manuals and technical support EMC Guidelines configuration manual EMC-compliant control cabinet design, potential equalization and cable routing EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658) Safety Integrated for novices technical overview Application examples for SINAMICS G drives with Safety Integrated Safety Integrated for novices (https://support.industry.siemens.com/cs/ww/en/view/80561520)
  • Page 338 Appendix A.11 Manuals and technical support Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...
  • Page 339 Index Braking functions, 210 Braking method, 211 Braking module, 214 Braking resistor, 214 24 V PSU, 54 Break loose torque, 317 87 Hz characteristic, 314, 314 Cable protection, 73 Catalog, 336 Category C2, 333 CDS (Command Data Set), 163, 251, 252 Acceptance test, 252, 253 Centrifuge, 211 Complete, 252...
  • Page 340 Index Copy European EMC Directive, 332 Series commissioning, 254 European Low Voltage Directive, 331 Copy parameters (series commissioning), 254 European Machinery Directive, 332 Correction manual, 335 Extruder, 199 Countersignatures, 330 Extruders, 100 Crane, 218 Current reduction, 311 Cyclic communication, 141 Factory pre-assignment, 75 Factory settings, 124 Restore to, 125...
  • Page 341 Index Hardware Installation Manual, 335 Machine description, 328 Harmonic Currents, 334 Macro p15, 96 Hoisting gear, 100, 214, 218 Main entry, 55 Holding brake, 210 Main screen form (basic functions), 243, 243 Horizontal conveyor, 100 Manual Collection, 335 Horizontal conveyors, 199, 214 Manual mode, 163 Hotline, 337 Manuals...
  • Page 342 Index Optional 24 V PSU, 54 Quick stop, 130 Output frequency, 306 Quick Stop function, 220 Overload, 204, 317 Overload capability, 306 Overview Manuals, 335 Ramp-down time, 177, 316 Section, 22 Scaling, 176 Overvoltage, 205, 205 Ramp-function generator, 172 Rampup time, Ramp-up time Scaling, 176 p0015, configuring macro interfaces, 75...
  • Page 343 Index Speed Switch on Limiting, 172 Motor, 130 Speed control, 183 ON command, 130 Speed deviation, 233 Switching on inhibited, 131, 142 Speed monitoring, 233 Switching over units, 206 Square-law characteristic, 180 Switch-off signal paths, 248 Standards, 331 Symbols, 21 2006/95/EC, 331 System runtime, 287 EN 60146-1-1, 335...
  • Page 344 Index Wire breakage, 245 Wire-break monitoring, 136, 201, 201 Write protection, 268, 269 ZSW1 (status word 1), 143 ZSW3 (status word 3), 145 Distributed converter for SIMOGEAR geared motors Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG...