Siemens SINAMICS G110M Operating Instructions Manual
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Siemens SINAMICS G110M Operating Instructions Manual

Distributed converter for simogear geared motors
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Table of Contents

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Operating Instructions
SINAMICS
SINAMICS G110M
Distributed converter for
SIMOGEAR geared motors
Edition
10/2020
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS G110M

  • Page 1 Operating Instructions SINAMICS SINAMICS G110M Distributed converter for SIMOGEAR geared motors Edition 10/2020 www.siemens.com/drives...
  • Page 3 Changes in this manual Fundamental safety instructions Introduction SINAMICS Description SINAMICS G110M Distributed converter for Installation SIMOGEAR geared motors Commissioning Operating Instructions Uploading the converter settings Protecting the converter settings Advanced commissioning Alarms, faults and system messages Corrective maintenance Technical data Appendix Edition 10/2020, Firmware V4.7 SP13...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Changes In This Manual

    Changes in this manual Essential changes with respect to Edition 04/2018 New functions Overview of all new and modified functions in firmware V4.7 SP13: Firmware version 4.7 SP13 (Page 397) Revised chapters • Motor overload protection in accordance with IEC/UL 61800-5-1 How do I achieve a motor overload protection in accordance with IEC/UL 61800-5-1? (Page 327) •...
  • Page 6 Changes in this manual Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 7: Table Of Contents

    Introduction ............................21 About the Manual ......................21 Description............................23 Identifying the components of the system................24 SINAMICS G110M converter....................25 General layout SINAMICS G110M system................29 Directives and standards ....................34 Installation............................37 Mechanical Installation ...................... 38 System Installation......................42 4.2.1...
  • Page 8 Table of contents 4.4.1 Fieldbus version of the Control Module ................88 4.4.2 PROFINET........................... 88 4.4.2.1 Connect the converter to PROFINET..................90 4.4.2.2 What do you have to set for communication via PROFINET?..........90 4.4.2.3 Installing GSDML ....................... 91 4.4.3 PROFIBUS...........................
  • Page 9 Table of contents More options for the upload..................... 144 Protecting the converter settings ...................... 145 Write protection ....................... 145 Know-how protection ...................... 147 7.2.1 Extending the exception list for know-how protection ............151 7.2.2 Activating and deactivating know-how protection ............152 Advanced commissioning........................
  • Page 10 Table of contents 8.11 Switching over the drive control (command data set) ............227 8.12 Motor holding brake ......................230 8.13 Free function blocks......................235 8.13.1 Overview ......................... 235 8.13.2 Further information ......................236 8.14 Selecting physical units ....................237 8.14.1 Motor standard ........................
  • Page 11 Table of contents 8.19.2.5 Moment of inertia estimator .................... 303 8.19.2.6 Pole position identification ....................308 8.19.3 Torque control ......................... 309 8.20 Electrically braking the motor................... 311 8.20.1 Electrical braking ......................311 8.20.2 DC braking........................311 8.20.3 Dynamic braking......................316 8.21 Overcurrent protection.....................
  • Page 12 Performance ratings of the Control Module - CU240M ............389 11.2 Performance ratings Power Module - PM240M ..............390 11.3 SINAMICS G110M specifications ..................391 11.4 Ambient operating temperature ..................393 11.5 Current derating as a function of the installation altitude..........394 11.6...

  • Page 13: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 14 Fundamental safety instructions 1.1 General safety instructions WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.
  • Page 15 Fundamental safety instructions 1.1 General safety instructions WARNING Arcing when a plug connection is opened during operation Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death. • Only open plug connections when the equipment is in a voltage-free state, unless it has been explicitly stated that they can be opened in operation.
  • Page 16 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. NOTICE...
  • Page 17 Fundamental safety instructions 1.1 General safety instructions NOTICE Device damage caused by incorrect voltage/insulation tests Incorrect voltage/insulation tests can damage the device. • Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.
  • Page 18 Fundamental safety instructions 1.1 General safety instructions WARNING Injury caused by moving or ejected parts Contact with moving motor parts or drive output elements and the ejection of loose motor parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death. •...

  • Page 19: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual...

  • Page 20: Warranty And Liability For Application Examples

    Fundamental safety instructions 1.3 Warranty and liability for application examples Warranty and liability for application examples Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.

  • Page 21: Security Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...

  • Page 22: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.

  • Page 23: Introduction

    Introduction About the Manual Who requires the operating instructions and what for? These operating instructions primarily address fitters, commissioning engineers and machine operators. The operating instructions describe the devices and device components and enable the target groups being addressed to install, connect-up, set, and commission the converters safely and in the correct manner.
  • Page 24 Introduction 2.1 About the Manual Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 25: Description

    You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Use of OpenSSL This product contains software developed in the OpenSSL project for use within the OpenSSL toolkit.

  • Page 26: Identifying The Components Of The System

    3.1 Identifying the components of the system Identifying the components of the system The SINAMICS G110M is a complete converter system for controlling the speed of a three-phase motor. Each part of the system is shown in the following figure.

  • Page 27: Sinamics G110M Converter

    Description 3.2 SINAMICS G110M converter SINAMICS G110M converter Overview The SINAMICS G110M system consists of the following components: Terminal Hous‐ The TH acts as the connection between the G110M ing (TH) and the motor. The TH replaces the normal motor terminal box.
  • Page 28 FS100/112 HanQ 4/2 / 7/8" 6SL3544-0QB02-1MA0 Every SINAMICS G110M is delivered with the following accessories: All variants • PTC connection cable - this is the extension cable used to connect the PTC wires from the motor to the connection on the CPI board.
  • Page 29 Compatible motors for the SINAMICS G110M system The SINAMICS G110M is designed for mounting on SIMOGEAR geared motors. It is compatible with motors from frame size 71 to frame size 112. For an overview of which motors can be...
  • Page 30 3.2 SINAMICS G110M converter For further information on the possible SIMOGEAR geared motors in combination with the SINAMICS G110M see the MD50.1 catalog, SIMOGEAR geared motors and DT configurator. Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 31: General Layout Sinamics G110M System

    Description 3.3 General layout SINAMICS G110M system General layout SINAMICS G110M system Introduction The locations and description of the various interface connections of the CU240M Terminal housing (including the Control Module (CM)) and the PM240M Power Module (PM) are detailed in the figure and table below.
  • Page 32 Description 3.3 General layout SINAMICS G110M system Figure 3-2 General layout of the system - all variants except CU240M AS-i Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 33 Description 3.3 General layout SINAMICS G110M system Table 3-4 Description and location of interfaces Item Description Item Description Power Module Blanking plate - to seal the opposite side of the Terminal Housing from which the CPI has been fitted. Interface cover...
  • Page 34 Description 3.3 General layout SINAMICS G110M system Figure 3-3 SINAMICS G110M ASi General Layout Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 35 Description 3.3 General layout SINAMICS G110M system Table 3-5 Description and location of interfaces Description Description Status LEDs AS-i connection and Aux power Optical I/O connection Digital inputs 0 and 1 Potentiometer Mains supply connection Mini USB connection Braking resistor & motor connection terminals Card reader (on underside of Power Mod‐...

  • Page 36: Directives And Standards

    Description 3.4 Directives and standards Directives and standards Relevant directives and standards The following directives and standards are relevant for the converters: European Low Voltage Directive The converters fulfill the requirements stipulated in the Low-Voltage Directive 2014/35/EU, if they are covered by the application area of this directive. European Machinery Directive The converters fulfill the requirements stipulated in the Machinery Directive 2006/42/EC, if they are covered by the application area of this directive.
  • Page 37 The converters comply with the China-RoHs directive. Further information is provided on the Internet: China RoHS (https://support.industry.siemens.com/cs/ww/en/view/109738656) Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download •...
  • Page 38 Description 3.4 Directives and standards Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 39: Installation

    Installation WARNING Electric shock due to missing ground connection The converter must always be grounded. If the converter is not grounded correctly, extremely dangerous conditions may arise within the converter which could prove potentially fatal. • Install the converter only on TT and TN mains supplies. WARNING Fire due to high temperatures During operation and for a short time after switching the converter off, the surfaces reach...

  • Page 40: Mechanical Installation

    Installation 4.1 Mechanical Installation Mechanical Installation Dimensions of the system The converter has two frame sizes. Frame size A (FSA) and Frame size B (FSB), the dimensions of each frame size is given in the figure and table below. Figure 4-1 Dimensions of the converter Table 4-1 Converter dimensions...
  • Page 41 Installation 4.1 Mechanical Installation Terminal Housing dimensions and fixing points The Terminal Housing of the G110M system replaces the existing terminal box on the connected motor. There are three different types of the Terminal Housings and they are shown in the following figure.
  • Page 42 To ensure that the correct motor is selected the following sources of information should be consulted: • The relevant system catalog, for example the SINAMICS G120 catalog. • The relevant motor catalog. • The Siemens "Configurator" online software application for dimensioning motors Siemens motor configurator (https://eb.automation.siemens.com/goos/catalog/Pages/ ProductData.aspx? catalogRegion=WW&language=en&nodeid=10028832&tree=CatalogTree&regionUrl=...
  • Page 43 Installation 4.1 Mechanical Installation Figure 4-4 Example of the data available from the Sizer program Mounting orientation The G110M system has been designed to operate in any orientation depending on the motor mounting configuration. Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 44: System Installation

    • Terminal Housing including the Control Module • Motor or geared motor If the SINAMICS G110M is delivered as a complete system, then it is delivered totally assembled and all that is required is the external wiring of the system.
  • Page 45 Note Use only Non-Drive End (NDE) motor configurations The SINAMICS G110M has been designed to be used in conjunction with NDE motors. Do not use standard motor terminal box mountings with the SINAMICS G110M systems. Distributed converter for SIMOGEAR geared motors...

  • Page 46: Disassembly

    Disassembly Procedure When the SINAMICS G110M is delivered as separate components, the Terminal Housing must be fitted to the motor. To accomplish this task it is necessary to disassemble the Terminal Housing to gain access to the motor mounting fixtures in the base of the Terminal Housing.
  • Page 47 Installation 4.2 System Installation 4. Remove the internal braking resistor 1. Remove the internal resistor holding clamp. 2. Disconnect the brake resistor wires from the motor terminals (R2 and R1). 3. Slide the internal braking resistor out from the Terminal Housing.

  • Page 48: Installation

    4.2 System Installation 4.2.3 Installation Procedure Having dismantled the SINAMICS G110M Terminal Housing, the following procedure should be performed to complete the installation of the whole system. 1. Star and Delta Configuration Configure the motor terminals for either star or delta configura‐...
  • Page 49 LA/LE motors for mounting on SIMOGEAR gearboxes (http://support.automation.siemens.com/WW/view/en/ 60666508). • If the SINAMICS G110M is ordered as a complete system, then all mechanical and electrical installation is completed in the factory prior to delivery. Distributed converter for SIMOGEAR geared motors...
  • Page 50 Installation 4.2 System Installation 4. Connect the motor earth cable to the Terminal Housing 1. Feed the motor earth cable through the Terminal Housing. 2. Secure the motor earth cable to the Terminal Housing earth‐ ing post (1.5 Nm). 5. Connect the Terminal Housing motor terminals to the motor 1.
  • Page 51 Terminal Housing. 2. Tighten the earthing post screw to 1.5 Nm. Note: If the SINAMICS G110M is ordered as a complete system, then all mechanical and electrical installation is completed in the factory prior to delivery. 9. Connecting the mains cables (HANQ variant) 1.
  • Page 52 Installation 4.2 System Installation Connecting the power-through cables (HANQ variant) To allow the power provided to one system to supply the power to another system in a daisy-chain, the input power is routed directly from the mains input HANQ connector to the mains out‐ put connector in the same Terminal Housing.
  • Page 53 Installation 4.2 System Installation Connecting the power-through cables (Glanded variant) In the glanded variant the power-through connections use a different methodology. The Terminal Housing terminals L1, L2 and L3 require two cables to be fitted to each terminal - this makes the maximum cable cross-section 2.5 mm .
  • Page 54 Installation 4.2 System Installation Fitting the blanking plate 1. Using the four screws, fit the blank plate to the side of the Terminal Housing. 2. Ensure that no cables or components are trapped between the blanking plate and the Terminal Housing seal, as this would adversely affect the IP rating of the Terminal Housing.
  • Page 55 Installation 4.2 System Installation PROFIBUS / USS address and basic commissioning DIP- switches There are three sets of DIP-switches that allow the user to con‐ figure the network device address and perform a basic commis‐ sioning of the system. Quick Commissioning with DIP switches (Page 108) PROFIBUS / USS network termination switch When using the PROFIBUS or USS communications protocols, the last converter on the network must have the network termi‐...
  • Page 56 For a complete explanation of the unswitched and switched 24 V supplies and their limitations, please read the FAQ at the following link: Unswitched and switched 24 V supply (http://support.automation.siemens.com/WW/view/ en/26986267) After the system installation has been completed, the external electrical connections can be performed.

  • Page 57: Grounding The Terminal Housing

    Installation 4.2 System Installation 4.2.4 Grounding the terminal housing Description To ensure that the converter is properly grounded and protected, an earthing cable must be fitted to the Terminal Housing of the converter. • Connect the PE terminal on the left-hand side of the converter to appropriate grounding point of the installation.
  • Page 58 Installation 4.2 System Installation At the base of the 24 V PSU housing is a cable gland opening (which is sealed with a blanking plug) which provides and entry point for the cables from an external braking resistor. The optional 24 V PSU can be ordered using the following article number: 6SL3555-0PV00-0AA0 A brief description of the layout and the connections of the 24 V PSU are given in the following figure.
  • Page 59 Installation 4.2 System Installation Installation DANGER Electrical shock due to contact with live parts The DC link within the Power Module (PM) carries high voltages which has the potential to cause severe personal injury. • Before performing any installation work on the system, disconnect all power supplies to the system.
  • Page 60 Installation 4.2 System Installation Figure 4-7 Fitting the input and output connections Using the external power supply with the G110M AS-i variant The 24 V power supply for the G110M AS-i variant is typically provided by the yellow and black AS-i cables that create the AS-i network.
  • Page 61 Installation 4.2 System Installation Figure 4-8 AS-i Cables (with M12 connector) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 62: Electrical Installation

    Installation 4.3 Electrical Installation Electrical Installation 4.3.1 SINAMICS G110M Electrical data Power Module specifications - 3AC 380 V (-10%) ... 480 V (+10%) Table 4-2 Rated Output, Input and Fuses Product Frame size Rated output Fuse* Rated out‐ Rated input 3NA3…...
  • Page 63 Installation 4.3 Electrical Installation The standby currents for all the possible combinations of the converter are given in the following table: Table 4-3 Standby currents Device Power supply Standby current (mA) G110M FSA (0.37 ... 1.5 kW) Mains only G110M FSB (2.2 ... 4.0 kW) Mains only G110 FSA + Optional 24 V PSU or Mains + Optional 24 V PSU or External...

  • Page 64: Emc Installation Guidelines

    Installation 4.3 Electrical Installation Note Optional 24 V PSU loss of power The optional 24 V PSU derives power from the mains supply to the converter. Should the mains supply be removed from the converter, the 24 V PSU will not longer provide power to the control and communications components of the converter.

  • Page 65: Equipotential Bonding

    Installation 4.3 Electrical Installation Cable shields • Use shielded cables with finely stranded braided shields. Foil shields are not suitable since they are much less effective. • Connect shields to the grounded housings at both ends with excellent electrical conductivity and a large contact area.
  • Page 66 4.3 Electrical Installation Grounding and high-frequency equipotential bonding measures The following figure illustrates all grounding and high-frequency equipotential bonding measures using an example with the SINAMICS G110M. Figure 4-9 Grounding and high-frequency equipotential bonding measures in the drive system and in the plant ①...

  • Page 67: Protective Conductor

    Installation 4.3 Electrical Installation Additional measures Finely stranded, braided copper cables have to be routed in parallel with the cable shields in the following cases: • Old installations with already existing unscreened cables • Cables with poor high-frequency properties • Installations with bad grounding systems The connections in the following figure provide a solid, high-frequency bonding between the driven machine and the converter.
  • Page 68 Installation 4.3 Electrical Installation Dimensioning the protective conductor Observe the local regulations for protective conductors subject to an increased leakage current at the installation site. ① Protective conductor for line feeder cables ② Protective conductor for converter line feeder cables ③...

  • Page 69: Connection And Cables

    Installation 4.3 Electrical Installation 4.3.4 Connection and cables The following block diagrams and tables describe the details and limitations of the connections on the converter. Wiring stripping The following components are delivered with pre-prepared cables and no wire stripping is necessary: •...
  • Page 70 Installation 4.3 Electrical Installation Communications protocol Transfer rate or cable type Maximum overall length of ca‐ 9.6 - 187.5 kbit/s 1000 m (3.280 ft) 500 kbit/s 400 m (1,312 ft) 1.5 Mbit/s 200 m (656 ft) 3, 6 and 12 Mbit/s 100 m (328 ft) PROFINET CAT5 network cable...
  • Page 71 Installation 4.3 Electrical Installation Outline block diagram Figure 4-11 Outline block diagram SINAMICS CU240M and PM240M Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 72 Cable, connectors and tools specifications The detailed specifications for the cables, connectors and tools required to manufacture the necessary cables for the SINAMICS G110M are listed in the following documents and can be accessed using the relevant links: SINAMICS and motors for Single-Axis Drives D31 catalog (https://w3app.siemens.com/...
  • Page 73 Installation 4.3 Electrical Installation The connections that are detailed in this section relate to the physical connections that exist on the converter. Note NFPA compatibility These devices are intended only for installation on industrial machines in accordance with the "Electrical Standard for Industrial Machinery" (NFPA79). Due to the nature of these devices they may not be suitable for installation accordance with the "National Electrical Code"...
  • Page 74 Installation 4.3 Electrical Installation PROFIBUS terminal diagram M12 connector, 5 Pole, male M12 connector, 5 Pole, female PROFINET terminal diagram M12 connector, 4 Pole, female M12 connector, 4 Pole, female AS-i terminal diagram M12 connector, 5 Pole, female 24V Power supply - USS, PROFIBUS, PROFINET The unswitched 24 V power supply (1L+) is required for the device to function.
  • Page 75 Installation 4.3 Electrical Installation If you don't need the switching of 2L+ power supply, then both the switched as well as the non- switched 24 V may come from the same supply. HANQ Glanded Type: 7/8 " - 16UN connector, female I/O terminal diagram - all varaints The maximum combined current for all digital inputs is 200 mA and the maximum combined current for all digital outputs is 500 mA.

  • Page 76: Connecting The Motor To The Converter In A Star Or Delta Connection

    Installation 4.3 Electrical Installation Terminal housing mains supply connections Type: HAN Q4/2 (Input and Output), 3 AC 380 V (-10%) ... 480 V (+10%) Important: The pinouts refer to the ac‐ tual connectors on the ter‐ minal housing. The terminal designation X1/3 is used because the mains input and output can be swapped around depend‐...
  • Page 77 Installation 4.3 Electrical Installation Function description Operating the motor in a star connection In a star connection, the motor can provide its rated torque M in the range 0 … rated fre‐ quency f Rated voltage U = 400 V is available at a rated frequency f = 50 Hz.

  • Page 78: Cable Protection

    For additional information, please refer to Catalog D31at the following link: SINAMICS and motors for Single-Axis Drives D31 catalog (https:// intranet.automation.siemens.com/mcms/infocenter/content/en/Pages/order_form.aspx? nodeKey=key_566000&infotype=catalogs&linkit=null) Installation using power-through daisy chain The converter has been designed to allow a converter to utilize power-through to provide the mains power for a number of converters in a daisy chain.
  • Page 79 Installation 4.3 Electrical Installation Figure 4-14 Daisy chaining power between converters Note Fault protection when insulation fails in the motor circuit at the output side In case of insulation failure in the motor circuit, the overcurrent trip of the converter meets the requirements of IEC 60364-4-41:2005/AMD1:2017 Section 411 and Annex D for protection against electric shock.

  • Page 80: Operation With Residual Current Protective Device (Rcd)

    • The neutral point of the line supply is grounded. • Use a Siemens SIQUENCE RCCB (series 5SV364.-4), type B, short-time delayed [K] with a rated residual current of 300 mA. • Connect the RCCB in series with the overcurrent protective devices.

  • Page 81: Connecting The Profinet Interface

    Installation 4.3 Electrical Installation EMB- EMB+ Figure 4-15 Simplied diagram of the motor holding brake connections 4.3.8 Connecting the PROFINET interface Condition The screen of the PROFINET cable must be connected with the protective earth. The solid copper core must not be scored when the insulation is removed from the core ends. Description Listed in the table below are the recommended Ethernet cables.

  • Page 82: Wiring Example For The Factory Settings

    Installation 4.3 Electrical Installation To make the setting process easier, the converter has various predefined assignments (macros). Only the inputs and outputs whose functions change by selecting a specific assignment, are shown on the following pages. Procedure 1. Think about which of the input and output functions you are using in the application. 2.
  • Page 83 For a complete explanation of the unswitched and switched 24 V supplies and their limitations, please read the FAQ at the following link: Unswitched and switched 24 V supply (http://support.automation.siemens.com/WW/view/ en/26986267) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 84 Installation 4.3 Electrical Installation Default settings for the CU240M The default settings that are available for the CU240M Control Modules are shown in the figures below. Default settings 7 is the default setting for the CU240M DP and CU240M PN Control Modules, default settings 21 is the default settings for the CU240M USS Control Module and default settings 30 is the default settings for the CU240M ASi Control Modules.
  • Page 85 Installation 4.3 Electrical Installation Figure 4-22 Default settings17 - Two-wire control with method 2 Figure 4-23 Default settings 18 - Two-wire control with method 3 Figure 4-24 Default settings 19 - Three-wire control with method 1 Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 86 Installation 4.3 Electrical Installation Figure 4-25 Default settings 20 - Three-wire control with method 2 Figure 4-26 Default settings 21 - Fieldbus USS Figure 4-27 Default settings 28 - Conveyor with 2 fixed setpoints Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 87 Installation 4.3 Electrical Installation Figure 4-28 Default settings 29 - Conveyer with potentiometer and fixed setpoint (default USS) Figure 4-29 Default settings 30 - ASi Single slave with fixed setpoints (default ASi) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 88 Installation 4.3 Electrical Installation Figure 4-30 Default settings 31 - ASi Dual slave with fixed setpoints Figure 4-31 Default settings 32 - ASi Single slave with analog setpoint Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 89 Installation 4.3 Electrical Installation Figure 4-32 Default settings 33 - 4DI decentral conveyor with fieldbus Figure 4-33 Default settings 34 - ASi Dual slave with setpoint Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 90: Connecting The Converter To The Fieldbus

    Installation 4.4 Connecting the converter to the fieldbus Connecting the converter to the fieldbus 4.4.1 Fieldbus version of the Control Module Fieldbus interfaces of the Control Modules There are different versions of the Control Modules for communication with a higher-level control system: Fieldbus Profile...
  • Page 91 "Fieldbuses". Manuals for your converter (Page 415) Further information on PROFINET Further information on PROFINET can be found on the Internet: • PROFINET – the Ethernet standard for automation (http://w3.siemens.com/mcms/ automation/en/industrial-communications/profinet/Pages/Default.aspx) • PROFINET system description (https://support.industry.siemens.com/cs/ww/en/view/ 19292127) Distributed converter for SIMOGEAR geared motors...

  • Page 92: Connect The Converter To Profinet

    Installation 4.4 Connecting the converter to the fieldbus 4.4.2.1 Connect the converter to PROFINET Procedure 1. Connect the converter to the control via the PROFINET socket X03. Connection and cables (Page 67) The maximum permitted cable length from the previous station and to the subsequent one is 100 m.

  • Page 93: Installing Gsdml

    Controlling the speed of a SINAMICS G110M/G120/G120C/G120D with S7-300/400F via PROFINET or PROFIBUS, with Safety Integrated (via terminal) and HMI (https:// support.industry.siemens.com/cs/ww/en/view/60441457) Controlling the speed of a SINAMICS G110M / G120 (Startdrive) with S7-1500 (TO) via PROFINET or PROFIBUS, with Safety Integrated (via terminal) and HMI (https:// support.industry.siemens.com/cs/ww/en/view/78788716) 4.4.2.3...

  • Page 94: What Do You Have To Set For Communication Via Profibus

    Controlling the speed of a SINAMICS G110M/G120/G120C/G120D with S7-300/400F via PROFINET or PROFIBUS, with Safety Integrated (via terminal) and HMI (https:// support.industry.siemens.com/cs/ww/en/view/60441457) Controlling the speed of a SINAMICS G110M / G120 (Startdrive) with S7-1500 (TO) via PROFINET or PROFIBUS, with Safety Integrated (via terminal) and HMI (https:// support.industry.siemens.com/cs/ww/en/view/78788716) 4.4.3.3...

  • Page 95: Set The Profibus Address

    • With a commissioning tool, e.g. an operator panel, via parameter p0918 (factory setting: p0918 = 126). It is only possible to change p0918 if an invalid address is set in the address switch. General layout SINAMICS G110M system (Page 29) Setting the bus address Procedure 1.

  • Page 96: Communications Via As-I

    Installation 4.4 Connecting the converter to the fieldbus 4.4.4 Communications via AS-i General information The converter operates based on the extended AS-i specification V3.0. The signaling is made as Manchester-coded current pulses superimposed on the 28 V supply. Decouple the 28 V supply with inductances so that the receivers can decouple the transferred messages.

  • Page 97: Setting The Address

    Installation 4.4 Connecting the converter to the fieldbus AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/ 1171856) Table 4-9 Pin assignment X03 AS-i (M12) Function Description AS-i + AS-i plus signal Reference potential for terminal 4 AS-i - AS-i minus signal 24 V...
  • Page 98 Further information is contained in the AS-Interface system manual, Section "Setting the AS-i address" AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/ 1171856) Addressing via the addressing device (e.g. 3RK1904-2AB02) Addressing via the addressing device is made offline. Further information is contained in the AS-Interface system manual, Section "Setting the AS-i address"...

  • Page 99: Using The As-I Programmer

    Installation 4.4 Connecting the converter to the fieldbus 4.4.4.2 Using the AS-i Programmer Setting the slave address with the AS-i Address Programmer The converter contains two logical AS-i slaves. Either slave can be assigned an address in the range 1A...31A or 1B...31B. The addresses can be allocated to the slaves sequentially, for example, 3A and 4A, 10B and 11B or they can occupy the same number using extended addressing, for example, 20A and 20B.
  • Page 100 Installation 4.4 Connecting the converter to the fieldbus Press the button until you reach the required number. By pressing both the simultaneously, you can toggle between A and B identifiers of the address. Press the button to accept this number. ProG is displayed briefly.

  • Page 101: Commissioning

    Commissioning Commissioning guidelines We recommend the following procedure: 1. Define the requirements of your application. → (Page 101) 2. Reset the converter when re‐ quired to the factory setting. → (Page 108) 3. Check whether the factory setting of the converter is ap‐ propriate for your applica‐...

  • Page 102: Commissioning Tools

    PC Connection Kit Contains the 3 m USB cable necessary to con‐ 6SL3255-0AA00-2CA0 nect your converter to a PC. Internet: STARTER download (http://support.automation.siemens.com/WW/view/en/26233208) Internet: StartDrive download (http://support.automation.siemens.com/WW/view/en/68034568) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 103: Prepare Commissioning

    5.3.1 Collecting motor data The SINAMICS G110M is generally delivered as a completely assembled drive, but it may be necessary to input specific motor data depending on the requirements of the users application. All the necessary motor data is displayed on the motor rating label as shown in the following example.

  • Page 104: Converter Factory Setting

    [rpm] 44 Motor designation, active part • If you use the Startdrive commissioning tool and a SIEMENS motor, you only need to specify the article number of the motor, otherwise you must note the data from the motor rating label.
  • Page 105 Commissioning 5.3 Prepare commissioning Converter interfaces The inputs and outputs and the fieldbus interface of the converter have specific functions when set to the factory settings. Wiring example for the factory settings (Page 80) Switching the motor on and off Figure 5-3 Switching on and switching off the motor and reversing in the factory setting The converter is set in the factory as follows:...

  • Page 106: V/F Control Or Speed Control

    Commissioning 5.3 Prepare commissioning When a control command is received at the respective digital input, the motor rotates at ±150 rpm. The same ramp-up and ramp-down times as described above apply. 5.3.3 V/f control or speed control For induction motors, there are two different open-loop control or closed-loop control techniques: •...

  • Page 107: Minimum And Maximum Speed

    Commissioning 5.3 Prepare commissioning Converter pulse frequency 2 kHz 4 kHz and higher Pole number of the motor 4-pole 4-pole Maximum motor speed [rpm] 4980 7200 5.3.4 Minimum and maximum speed Minimum and maximum speed • Minimum speed - factory setting 0 [rpm] The minimum speed is the lowest speed of the motor independent of the speed setpoint.

  • Page 108: Quick Commissioning

    Motor data using p300 and p301 Preassigned motor data using p0300 and p0301 The SINAMICS G110M software has been configured to utilize the input of the motor data using a motor code. There are two parameters associated with this function, they are p0300 (motor type) and p0301 (motor code).
  • Page 109 Commissioning 5.4 Quick commissioning 3. Set p0301 = 0 (This disables the automatic motor data assignment). 4. Complete the commissioning process, entering the motor data (from the motor rating label) into the relevant parameters. 5. Set p3900 = 1, 2 or 3 to end quick commissioning, depending on the users requirements. CAUTION Parameter p0301 must be set to 0 When commissioning using the manual input of motor data, it is important that p0301 is set...

  • Page 110: Quick Commissioning With Dip Switches

    Communications and Power Interface, including the Control Module comprise all the components that make up a standard Control Unit configuration; but when assembly and installing the SINAMICS G110M system, the Control Module requires a unique designation so that it can be easily identified in the installation procedures.
  • Page 111 Commissioning 5.4 Quick commissioning Figure 5-5 DIP Switches location Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 112 Commissioning 5.4 Quick commissioning Accessing the DIP switches DANGER Dangerous voltages and currents are present in the active converter When power is applied to the converter, even when it is not active, dangerous levels of voltage and current are present in the system. Before attempting the removal of any components of the system the following steps should be taken to ensure that the system is completely safe: 1.
  • Page 113 Commissioning 5.4 Quick commissioning The DIP switches allows specific functions of the converter to be set and are shown in the table below. Table 5-2 Function of the DIP switches DIP switch Function ① Selects current or voltage input for the analog inputs. Temperature sensor - sets the type of temperature sensor fitted to the motor.
  • Page 114 Commissioning 5.4 Quick commissioning Figure 5-8 Commissioning DIP Switch 1 Figure 5-9 Commissioning DIP Switch 2 Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 115: Commissioning With The Iop-2

    Commissioning 5.4 Quick commissioning 5.4.3 Commissioning with the IOP-2 Condition The IOP-2 handheld is connected to the converter. Commissioning tools (Page 100) Description Note Screens and sequence may vary The sequence of the commissioning process and the actual screens may vary according to the following influences: •...
  • Page 116 Commissioning 5.4 Quick commissioning Select Enter Motor Data Select Motor Type Select Characteristic Select Continue Input Motor Frequency Input Motor Voltage Input Motor Current Input Power Rating Input Motor Speed Select Technology Applica‐ Select required Motor Data ID Select Macro Source tion function Distributed converter for SIMOGEAR geared motors...
  • Page 117 Commissioning 5.4 Quick commissioning Input the Motor Speed Input Current Limit Select Motor Data ID option Input Encoder Type Input Encoder Pulses per rev Select Macro Source Input Maximum Speed Input Ramp-up time Input Ramp-down time Select Motor Temperature Select Motor Holding Brake Input Minimum Motor Spped Sensor option...

  • Page 118: P0015 Default Settings

    Commissioning 5.4 Quick commissioning Summary of settings - Select Save Settings Settings saved Continue Status Screen displayed On first ON command - Motor ID is performed 5.4.4 p0015 Default settings Default settings for the CU240M The default settings that are available for the CU240M Control Modules are shown in the figures below.
  • Page 119 Commissioning 5.4 Quick commissioning Figure 5-11 Default settings 9 - Motorized potentiometer (MOP) Figure 5-12 Default settings 12 - Two-wire control with method 1 Figure 5-13 Default settings17 - Two-wire control with method 2 Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 120 Commissioning 5.4 Quick commissioning Figure 5-14 Default settings 18 - Two-wire control with method 3 Figure 5-15 Default settings 19 - Three-wire control with method 1 Figure 5-16 Default settings 20 - Three-wire control with method 2 Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 121 Commissioning 5.4 Quick commissioning Figure 5-17 Default settings 21 - Fieldbus USS Figure 5-18 Default settings 28 - Conveyor with 2 fixed setpoints Figure 5-19 Default settings 29 - Conveyer with potentiometer and fixed setpoint (default USS) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 122 Commissioning 5.4 Quick commissioning Figure 5-20 Default settings 30 - ASi Single slave with fixed setpoints (default ASi) Figure 5-21 Default settings 31 - ASi Dual slave with fixed setpoints Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 123 Commissioning 5.4 Quick commissioning Figure 5-22 Default settings 32 - ASi Single slave with analog setpoint Figure 5-23 Default settings 33 - 4DI decentral conveyor with fieldbus Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 124: Quick Commissioning With A Pc

    Commissioning 5.4 Quick commissioning Figure 5-24 Default settings 34 - ASi Dual slave with setpoint 5.4.5 Quick commissioning with a PC The screen forms that are shown in this manual show generally valid examples. The number of setting options available in screen forms depends on the particular converter type. Commissioning with a PC The following interfaces - which are control unit dependent - are available: Table 5-3...

  • Page 125: Creating A Project

    Commissioning 5.4 Quick commissioning 5.4.5.1 Creating a project Creating a new project Procedure 1. Start the Startdrive commissioning software. 2. In the menu, select "Project" → "New…". 3. Specify a name of your choice for the project. You have created a new project. ❒...

  • Page 126: Transfer Converters Connected Via Usb Into The Project

    Commissioning 5.4 Quick commissioning 5.4.5.2 Transfer converters connected via USB into the project Integrating the converter into the project Procedure 1. Switch on the converter power supply. 2. First insert a USB cable into your PC and then into the converter. 3.

  • Page 127: Go Online And Start The Commissioning Wizard

    Commissioning 5.4 Quick commissioning 5.4.5.3 Go online and start the commissioning Wizard Procedure 1. Select your project and go online: 2. In the following screen form, select the converter with which you wish to go online. 3. Once you are online, select "Commissioning" → "Commissioning Wizard": You have started the commissioning Wizard of the converter.
  • Page 128 Commissioning 5.4 Quick commissioning Set the most important parameters to suit your application. Application: • [0]: In all applications that do not fall under [3] • [3]: Applications involving pumps and fans with optimized efficiency. The setting only makes sense for steady-state operation with slow speed changes. Motor identification: •...

  • Page 129: Selecting The Control Mode

    Commissioning 5.4 Quick commissioning 5.4.5.4 Selecting the control mode Suitable applications and typical control properties U/f control or FCC (flux current con‐ Vector control without an en‐ Vector control with encoder trol) without an encoder coder Application • Horizontal conveyor technology •...

  • Page 130: Identify Motor Data

    Commissioning 5.4 Quick commissioning 5.4.5.5 Identify motor data Overview Using the motor data identification, the converter measures the data of the stationary motor. In addition, based on the response of the rotating motor, the converter can determine a suitable setting for the vector control. To start the motor data identification routine, you must switch on the motor.
  • Page 131 Commissioning 5.4 Quick commissioning 1. Open the control panel. 2. Assume master control for the converter. 3. Set the "Drive enables" 4. Switch on the motor. The converter starts the motor data identification. This measurement can take several minutes. Depending on the setting, after motor data identification has been completed, the converter switches off the motor - or it accelerates it to the currently set setpoint.

  • Page 132: Restoring The Factory Settings

    The default settings for the motor data assumes you are using a Siemens standard 4-pole motor. If you are not using a Siemens standard 4-pole motor with a motor which has the same rating as the converter, for example, a 1.5 kW converter and a 1.5 kW motor, then your application will not work correctly after a factory reset.
  • Page 133 Commissioning 5.5 Restoring the factory settings 3. Perform a "Copy from RAM to ROM". 4. Set parameter p0726 to 1. 5. When the motor data save is complete, parameter p0726 will be set back to 0. 6. The motor data is saved to the converter's EEPROM. You saved your unique motor data to the converter's EEPROM.

  • Page 134: Resetting The Safety Functions To The Factory Setting

    Commissioning 5.5 Restoring the factory settings 5.5.2 Resetting the safety functions to the factory setting Procedure 1. Go online. 2. Select "Commissioning". 3. Select "Backing up/reset". 4. Select "Safety parameters are reset". 5. Press the "Start" button. 6. Enter the password for the safety functions. 7.

  • Page 135: Restore The Settings To The Factory Settings (Without Safety Functions)

    Commissioning 5.5 Restoring the factory settings 7. Switch off the converter power supply. 8. Wait until all LEDs on the converter are dark. 9. Switch on the converter power supply again. You have restored the safety function settings of your converter to the factory settings. ❒...
  • Page 136 Commissioning 5.5 Restoring the factory settings You have reset the converter to the factory settings. ❒ Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 137: Series Commissioning

    Commissioning 5.6 Series commissioning Series commissioning Overview Series commissioning is the commissioning of several identical converters. During series commissioning, it is sufficient to commission one of the converters and then transfer the settings of the first converter to additional converters. Precondition The following preconditions apply to the converters regarding series commissioning: •...
  • Page 138 Commissioning 5.6 Series commissioning Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 139: Uploading The Converter Settings

    Uploading the converter settings Why does an upload make sense? Overview After commissioning, your settings are permanently saved in the converter. We recommend that you additionally back up the converter settings on an external storage medium by means of an upload. Without a backup, your settings could be lost should the converter develop a fault.

  • Page 140: Uploading To The Memory Card

    Uploading the converter settings 6.2 Uploading to the memory card Uploading to the memory card 6.2.1 Recommended memory cards Function description Table 6-1 Memory cards to back up converter settings Scope of delivery Article number Memory card without firmware 6SL3054-4AG00-2AA0 Memory card with firmware V4.7 6SL3054-7EH00-2BA0 Memory card with firmware V4.7 SP3...

  • Page 141: Automatic Upload

    Uploading the converter settings 6.2 Uploading to the memory card 6.2.2 Automatic upload Overview We recommend that you insert the memory card before switching on the converter. The converter automatically backs up its settings on the inserted memory card and always keeps it up to date.

  • Page 142: Message For A Memory Card That Is Not Inserted

    Uploading the converter settings 6.2 Uploading to the memory card 6.2.3 Message for a memory card that is not inserted Function description The converter identifies that a memory card is not inserted, and signals this state. The message is deactivated in the converter factory setting. Activate message Procedure 1.
  • Page 143 Uploading the converter settings 6.2 Uploading to the memory card Requirement The following preconditions apply: • The converter power supply has been switched on. • The PC and converter are connected with one another via a USB cable or via the fieldbus. •...

  • Page 144: Safely Remove The Memory Card With Startdrive

    Uploading the converter settings 6.2 Uploading to the memory card 6.2.5 Safely remove the memory card with Startdrive Function description NOTICE Data loss from improper handling of the memory card If you remove the memory card when the converter is switched on without implementing the "safe removal"...

  • Page 145: Upload To A Pc Using Startdrive

    Uploading the converter settings 6.3 Upload to a PC using Startdrive Upload to a PC using Startdrive Overview You can backup the converter settings to a PC. Requirement The following preconditions apply: • The converter power supply has been switched on. •...

  • Page 146: More Options For The Upload

    On the memory card, you can back up 99 other settings in addition to the default setting. Further information is provided on the Internet: Memory options (http://support.automation.siemens.com/WW/view/en/43512514) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 147: Protecting The Converter Settings

    Protecting the converter settings Write protection Overview The write protection prevents unauthorized changing of the converter settings. Function description Write protection is applicable for all user interfaces: • Commissioning tool, e.g. operator panel or PC • Parameter changes via fieldbus No password is required for write protection.
  • Page 148 Protecting the converter settings 7.1 Write protection Number Name p8806[0...53] Identification and Maintenance 1 / I&M 1 p8807[0...15] Identification and Maintenance 2 / I&M 2 p8808[0...53] Identification and Maintenance 3 / I&M 3 p8809[0...53] Identification and Maintenance 4 / I&M 4 p9400 Safely remove memory card / Mem_card rem p9484...

  • Page 149: Know-How Protection

    Know-how protection without copy protection The converter can be operated with or without mem‐ ory card. Know-how protection with basic copy protection The converter can only be operated with a SIEMENS memory card Know-how protection with extended copy pro‐ Recommended memory tection...
  • Page 150 Protecting the converter settings 7.2 Know-how protection • Locked functions: – Downloading converter settings using a PC – Automatic controller optimization – Stationary or rotating measurement of the motor data identification – Deleting the alarm history and the fault history –...
  • Page 151 Protecting the converter settings 7.2 Know-how protection Parameter Table 7-2 Parameters that can be changed with active know-how protection Number Name p0003 Access level / Acc_level p0010 Drive commissioning parameter filter / Drv comm par_filt p0124[0...n] CU detection using LED / CU detect LED p0791[0...1] CO: Fieldbus analog outputs / Fieldbus AO p0970...
  • Page 152 Protecting the converter settings 7.2 Know-how protection Number Name p0731 BI: CU signal source for terminal DO 1 / CU S_src DO 1 p0732 BI: CU signal source for terminal DO 2 / CU S_src DO 2 p0806 BI: Inhibit master control / Inhibit PcCtrl p0870 BI: Close main contactor / Close main cont p0922...

  • Page 153: Extending The Exception List For Know-How Protection

    Protecting the converter settings 7.2 Know-how protection 7.2.1 Extending the exception list for know-how protection In the factory setting, the exception list only includes the password for know-how protection. Before activating know-how protection, you can additionally enter the adjustable parameters in the exception list, which must still be able to be read and changed by end users –...

  • Page 154: Activating And Deactivating Know-How Protection

    Protecting the converter settings 7.2 Know-how protection 7.2.2 Activating and deactivating know-how protection Requirements • The converter has now been commissioned. • You have generated the exception list for know-how protection. • To guarantee know-how protection, you must ensure that the project does not remain at the end user as a file.
  • Page 155 Protecting the converter settings 7.2 Know-how protection Further information Preventing data reconstruction from the memory card As soon as know-how protection has been activated, the converter only backs up encrypted data to the memory card. In order to guarantee know-how protection, after activating know-how protection, we recommend that you insert a new, empty memory card.
  • Page 156 Protecting the converter settings 7.2 Know-how protection Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 157: Advanced Commissioning

    Advanced commissioning Overview of converter functions Overview Figure 8-1 Overview of converter functions Drive control The converter receives its commands from the higher-level control via the terminal strip or the fieldbus interface of the Control Unit. The drive control defines how the drive responds to the commands.
  • Page 158 Advanced commissioning 8.1 Overview of converter functions Motor holding brake (Page 230) The free function blocks permit configurable signal processing within the converter. Free function blocks (Page 235) You can select in which physical units the converter represents its associated values. Selecting physical units (Page 237) Safety functions The safety functions fulfill increased requirements regarding the functional safety of the drive.
  • Page 159 Advanced commissioning 8.1 Overview of converter functions Energy saving The converter can optimize the efficiency of the motor. Efficiency optimization (Page 337) The converter calculates how much energy controlled converter operation saves when compared to mechanical flow control (e.g. throttle). Calculating the energy saving for fluid flow machines (Page 340) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 160: Brief Description Of The Parameters

    Advanced commissioning 8.2 Brief description of the parameters Brief description of the parameters Overview The brief parameter description provides the most important information for all of the parameters that are assigned to a certain converter function. If the number of parameter indices depends on the data sets, then the parameter index is shown in an abbreviated form.

  • Page 161: Sequence Control When Switching The Motor On And Off

    Advanced commissioning 8.3 Sequence control when switching the motor on and off Sequence control when switching the motor on and off Overview The sequence control defines the rules for switching the motor on and off. Figure 8-3 Simplified representation of the sequence control After switching the supply voltage on, the inverter normally goes into the "ready to start"...
  • Page 162 Advanced commissioning 8.3 Sequence control when switching the motor on and off Function description Figure 8-4 Sequence control of the inverter when the motor is switched on and off Inverter states S1 … S5c are defined in the PROFIdrive profile. The sequence control defines the transition from one state to another.
  • Page 163 Advanced commissioning 8.3 Sequence control when switching the motor on and off Table 8-2 Commands for switching the motor on and off The inverter switches the motor on. Jogging 1 Jogging 2 Enable operation OFF1, OFF3 The inverter brakes the motor. The inverter switches off the motor once it comes to a standstill. The motor is considered to be stationary if the speed is less than a defined minimum speed.

  • Page 164: Adapt The Default Setting Of The Inputs And Outputs

    Advanced commissioning 8.4 Adapt the default setting of the inputs and outputs Adapt the default setting of the inputs and outputs Overview In the converter, the input and output signals are interconnected with specific converter functions using special parameters. The following parameters are available to interconnect signals: •...

  • Page 165: Analog Inputs As Digital Inputs

    Advanced commissioning 8.4 Adapt the default setting of the inputs and outputs Example p0840 722.2 To switch on the motor using digital input DI 2, you must connect the status parameter of DI 2 with p0840: Set p0840 = 722.2 Parameter Table 8-3 Binector inputs (BI) of the converter (selection)

  • Page 166: Digital Outputs

    Advanced commissioning 8.4 Adapt the default setting of the inputs and outputs When required, you can use the analog inputs as additional digital inputs. NOTICE Defective analog input due to overcurrent If the analog input switch is set to "Current input" (I), a 10 V or 24 V voltage source results in an overcurrent at the analog input.
  • Page 167 Advanced commissioning 8.4 Adapt the default setting of the inputs and outputs Parameter Table 8-4 Binector outputs of the converter (selection) Parameter Description Factory setting r0052[0...15] CO/BO: Status word 1 1 signal: Ready for switching on 1 signal: Ready for operation 1 signal: Operation enabled 1 signal: Fault active: The converter inverts signal r0052.03 if it is interconnected to a digital output.

  • Page 168: Analog Inputs

    Advanced commissioning 8.4 Adapt the default setting of the inputs and outputs 8.4.4 Analog inputs Function description Defining the analog input type Each analog input can be used as a current or voltage input. To define the type of analog input, you need to set both the p0756 parameter and the corresponding DIP switch on the Control Unit.
  • Page 169 Advanced commissioning 8.4 Adapt the default setting of the inputs and outputs Table 8-6 Additional settings for parameter p0756 Unipolar voltage input 0 V ... +10 V Unipolar voltage input with monitoring +2 V ... +10 V Unipolar current input 0 mA ...

  • Page 170: Adjusting Characteristics For Analog Input

    Advanced commissioning 8.4 Adapt the default setting of the inputs and outputs 8.4.5 Adjusting characteristics for analog input Function description If you change the analog input type using p0756, then the converter automatically selects the appropriate scaling of the analog input. The linear scaling characteristic is defined using two points (p0757, p0758) and (p0759, p0760).

  • Page 171: Setting The Deadband

    Advanced commissioning 8.4 Adapt the default setting of the inputs and outputs 4. Set p0758[0] = -100.0 (y1) 5. Set p0759[0] = 12.0 (x2) 6. Set p0760[0] = 100.0 (y2) 7. Set p0761[0] = 6 An input current < 6 mA results in fault F03505. The characteristic for the application example is set.

  • Page 172: Controlling Clockwise And Counter-Clockwise Rotation Via Digital Inputs

    Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs Controlling clockwise and counter-clockwise rotation via digital inputs Overview The converter offers various methods to start and stop the motor and reverse its direction. Two-wire control, ON/reverse ON/OFF1: Switches the motor on or off Reversing: Reverses the motor direction of rota‐...
  • Page 173 Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs Three-wire control, enable/ON/ reverse Enable/OFF1: Enables the motor to be switched on or switched off Switches on the motor Reversing: Reverses the motor direction of rota‐ tion Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 174: Two-Wire Control, On/Reverse

    Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs 8.5.1 Two-wire control, ON/reverse Function description Figure 8-5 Two-wire control, ON/reverse Command "ON/OFF1" switches the motor on and off. The "Reversing" command inverts the motor direction of rotation. Table 8-8 Function table ON/OFF1 Reversing...
  • Page 175 Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs Table 8-10 Set two-wire control, ON/reverse in quick commissioning Parameter Description p0015 = 12 Macro drive unit Assigning digital inputs to the commands: • Digital input 0: ON/OFF1 • Digital input 1: Reversing Wiring example for the factory settings (Page 80) Parameter...

  • Page 176: Two-Wire Control, Clockwise/Counterclockwise Rotation 1

    Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs 8.5.2 Two-wire control, clockwise/counterclockwise rotation 1 Function description Figure 8-6 Two-wire control, clockwise/counterclockwise rotation 1 Commands "ON/OFF1 clockwise rotation" and "ON/OFF1 counter-clockwise rotation" switch on the motor - and simultaneously select a direction of rotation. The converter only accepts a new command when the motor is at a standstill.
  • Page 177 Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs Table 8-13 Set two-wire control, clockwise/counterclockwise rotation 1 in quick commissioning Parameter Description p0015 = 17 Macro drive unit Assigning digital inputs to the commands: • Digital input 0: ON/OFF1 clockwise rotation •...

  • Page 178: Two-Wire Control, Clockwise/Counterclockwise Rotation 2

    Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs 8.5.3 Two-wire control, clockwise/counterclockwise rotation 2 Function description Figure 8-7 Two-wire control, clockwise/counterclockwise rotation 2 Commands "ON/OFF1 clockwise rotation" and "ON/OFF1 counter-clockwise rotation" switch on the motor - and simultaneously select a direction of rotation. The converter accepts a new command at any time, independent of the motor speed.
  • Page 179 Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs Table 8-16 Set two-wire control, clockwise/counterclockwise rotation 2 in quick commissioning Parameter Description p0015 = 18 Macro drive unit Assigning digital inputs to the commands: • Digital input 0: ON/OFF1 clockwise rotation •...

  • Page 180: Three-Wire Control, Enable/Clockwise/Counterclockwise Rotation

    Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs 8.5.4 Three-wire control, enable/clockwise/counterclockwise rotation Function description Figure 8-8 Three-wire control, enable/clockwise/counterclockwise rotation The "Enable" command is a precondition for switching on the motor. Commands "ON clockwise rotation" and "ON counter-clockwise rotation" switch on the motor - and simultaneously select a direction of rotation.
  • Page 181 Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs Table 8-19 Set three-wire control, enable/clockwise/counterclockwise rotation in quick commissioning Parameter Description p0015 = 19 Macro drive unit Assigning digital inputs to the commands: • Digital input 0: Enable/OFF1 •...

  • Page 182: Three-Wire Control, Enable/On/Reverse

    Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs 8.5.5 Three-wire control, enable/ON/reverse Function description The "Enable" command is a precondition for switching on the motor. The "ON" command switches the motor on. The "Reversing" command inverts the motor direction of rotation. Removing the enable switches the motor off (OFF1).
  • Page 183 Advanced commissioning 8.5 Controlling clockwise and counter-clockwise rotation via digital inputs Table 8-22 Set three-wire control, enable/ON/reverse in quick commissioning Parameter Description p0015 = 20 Macro drive unit Assigning digital inputs to the commands: • Digital input 0: Enable/OFF1 • Digital input 1: ON •...

  • Page 184: Drive Control Via Profibus Or Profinet

    Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Drive control via PROFIBUS or PROFINET 8.6.1 Receive data and send data Overview Cyclic data exchange The converter receives cyclic data from the higher-level control - and returns cyclic data to the control.

  • Page 185: Telegrams

    Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET 8.6.2 Telegrams Overview The user data of the telegrams that are available are described in the following. 16-bit speed setpoint 16-bit speed setpoint for VIK-Namur 16-bit speed setpoint with torque limiting 16-bit speed setpoint for PCS7 16-bit speed setpoint with reading and writing to parameters 16-bit speed setpoint for PCS7 with reading and writing to parameters...
  • Page 186 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Unassigned interconnection and length Table 8-23 Abbreviations Abbreviation Explanation Abbreviation Explanation Process data Parameter channel Control word MIST_GLATT Actual smoothed torque Status word PIST_GLATT Actual smoothed active power NSOLL_A Speed setpoint M_LIM Torque limiting value NIST_A...
  • Page 187 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Significance Explanation Signal inter‐ connection Telegram 20 All other tele‐ in the con‐ grams verter 0 = Stop RFG The output of the ramp-function generator p1141[0] = stops at the actual value. r2090.5 1 = Enable RFG The output of the ramp-function generator fol‐...
  • Page 188 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Bit Significance Remarks Signal inter‐ connection Telegram 20 All other tele‐ in the con‐ grams verter 1 = OFF3 inactive Quick stop is not active. p2080[5] = r0899.5 1 = Switching on inhibited active It is only possible to switch on the motor after p2080[6] = an OFF1 followed by ON.
  • Page 189 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Bit Significance Explanation Signal interconnec‐ tion in the converter Telegram 350 11 Reserved 12 1 = torque control active Changes over the control mode p1501[0] = r2093.12 for vector control. 0 = speed control active 13 1 = no external fault p2106[0] = r2093.13 0 = external fault is active (F07860)

  • Page 190: Control And Status Word 1

    Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Fault word according to the VIK-NAMUR definition (MELD_NAMUR) Bit Significance P no. 1 = Control Unit signals a fault p2051[5] = r3113 1 = line fault: Phase failure or inadmissible voltage 1 = DC link overvoltage 1 = Power Module fault, e.g.
  • Page 191 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Meaning Explanation Signal inter‐ connection Telegram 20 All other tele‐ in the con‐ grams verter 0 = Stop RFG The output of the ramp-function generator p1141[0] = stops at the actual value. r2090.5 1 = Enable RFG The output of the ramp-function generator fol‐...

  • Page 192: Control And Status Word 3

    Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Bit Meaning Remarks Signal inter‐ connection Telegram 20 All other tele‐ in the con‐ grams verter 1 = OFF2 inactive Coast down to standstill is not active. p2080[4] = r0899.4 1 = OFF3 inactive Quick stop is not active.
  • Page 193 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Bit Meaning Explanation Signal interconnec‐ tion in the converter Telegram 350 1 = DDS selection bit 0 Changes over between settings p0820 = r2093.4 for different motors (drive data 1 = DDS selection bit 1 p0821 = r2093.5 sets).
  • Page 194 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Status word 3 (ZSW3) Bit Meaning Description Signal intercon‐ nection in the converter 1 = DC braking active p2051[3] = r0053 1 = |n_act | > p1226 Absolute current speed > stationary state detection 1 = |n_act | >...

  • Page 195: Namur Message Word

    Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET 8.6.5 NAMUR message word Function description Fault word according to the VIK-NAMUR definition (MELD_NAMUR) Bit Significance P No. 1 = Control Unit signals a fault p2051[5] = r3113 1 = line fault: Phase failure or inadmissible voltage 1 = DC link overvoltage 1 = Power Module fault, e.g.

  • Page 196: Parameter Channel

    Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET 8.6.6 Parameter channel Overview The parameter channel allows parameter values to be cyclically read and written to. Structure of the parameter channel: • PKE (1st word) – Type of task (read or write). –...
  • Page 197 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Table 8-25 Response identifiers, converter → control Description No response Transfer parameter value (word) Transfer parameter value (double word) Transfer descriptive element Transfer parameter value (field, word) Transfer parameter value (field, double word) Transfer number of field elements Converter cannot process the request.
  • Page 198 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Description 86 hex Write access only for commissioning (p0010 = 15) (operating state of the converter pre‐ vents a parameter change) 87 hex Know-how protection active, access locked C8 hex Change request below the currently valid limit (change request to a value that lies within the "absolute"...
  • Page 199 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Examples Read request: Read out serial number of the Power Module (p7841[2]) To obtain the value of indexed parameter p7841, you must fill the parameter channel with the following data: • PKE, Bit 12 … 15 (AK): = 6 (request parameter value (field)) •...
  • Page 200 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET • IND, bit 0 … 7 (page index): = 0 hex (offset 0 corresponds to 0 hex) • PWE1, Bit 0 … 15: = 2D2 hex (722 = 2D2 hex) • PWE2, Bit 10 … 15: = 3F hex (drive object - for SINAMICS G120, always 63 = 3f hex) •...
  • Page 201 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Description Converter cannot process the request. In the most significant word of the parameter channel, the converter sends an error number to the control, refer to the following table. No master controller status / no authorization to change parameters of the parameter channel interface The required element of the parameter is specified in IND (2nd word).
  • Page 202 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET PNU (parameter number) and page index Parameter number Page index 0000 … 1999 0000 … 1999 0 hex 2000 … 3999 0000 … 1999 80 hex 6000 … 7999 0000 … 1999 90 hex 8000 …...
  • Page 203 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET • IND, bit 0 … 7 (page index): = 90 hex (offset 6000 corresponds to 90 hex) • Because you want to read the parameter value, words 3 and 4 in the parameter channel for requesting the parameter value are irrelevant.

  • Page 204: Examples

    Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET 8.6.7 Examples Read request: Read out serial number of the Power Module (p7841[2]) To obtain the value of the indexed parameter p7841, you must fill the telegram of the parameter channel with the following data: •...
  • Page 205 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET • IND, bit 8 … 15 (subindex): = 1 hex (CDS1 = Index 1) • IND, bit 0 … 7 (page index): = 0 hex (offset 0 corresponds to 0 hex) •...

  • Page 206: Expanding Or Freely Interconnecting Telegrams

    Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET 8.6.8 Expanding or freely interconnecting telegrams Overview When you have selected a telegram, the converter interconnects the corresponding signals with the fieldbus interface. Generally, these interconnections are locked so that they cannot be changed.
  • Page 207 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET The converter saves the receive data as follows: • "Word" format in r2050 • "Double word" format in r2060 • Bit-by-bit in r2090 … r2093 Extending a telegram: Procedure 1. Set p0922 = 999. 2.
  • Page 208 Advanced commissioning 8.6 Drive control via PROFIBUS or PROFINET Parameter Number Name Factory setting p0922 PROFIdrive PZD telegram selection r2050[0…11] CO: PROFIdrive PZD receive word p2051[0…16] CI: PROFIdrive PZD send word 0 or dependent on the converter r2053[0…16] PROFIdrive diagnostics send PZD word r2060[0…10] CO: PROFIdrive PZD receive double word p2061[0…15]...

  • Page 209: Slave-To-Slave Communication

    • For PROFINET: Write or read requests via B02E hex and B02F hex Example Application example, "Read and write to parameters" Further information is provided on the Internet: Application examples (https://support.industry.siemens.com/cs/ww/en/view/29157692) Further information Further information about acyclic communication is provided in the Fieldbus function manual. Manuals for your converter (Page 415) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 210: Control Via As-I

    Fixed speed bit 2 • AS-i.DO3 -> p1023 = 2093.3 Fixed speed bit 3 AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/ 1171856). Converter -> control If the control specifies the speed setpoint, the converter replies: • p2080[0] = 53.13 -> AS-i.DI0 Operational enable for PLC •...

  • Page 211: Dual Slave Mode

    State DI1 If an alarm or fault is pending in the converter, it sends a warning or fault message. AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/ 1171856). Scaling factors for the speed The scaling factor is specified via AS-i.P0 … AS-i.P3. A diagnostic request is also performed when AS-i.P0 is sent.
  • Page 212 • AS-i.DO3 -> Select slave A or slave B, interconnected internally AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/ 1171856). If the control specifies the speed setpoint, the converter replies: Default setting 31, slave 2 with profile 7.A.E: Converter -> control • p2080[0] = 53.13 PLC ready to switch on ->...
  • Page 213 AS-i.DI3 If the control sends a diagnostic request via AS-i.P0, the converter replies with the currently pending fault or alarm messages. AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/ 1171856). Default setting 34, slave 1 with profile 7.A.5: Control -> converter • AS-i.DO0 ->...

  • Page 214: Assignment Tables

    Advanced commissioning 8.7 Control via AS-i 8.7.3 Assignment tables Fixed speeds - Single Slave Table 8-33 Fixed speeds via the motor control bits AS-i.DO3 AS-i.DO2 AS-i.DO1 AS-i.DO0 Response in the converter OFF1 On + fixed speed 1 (factory setting: 1500 rpm) On + fixed speed 2 (factory setting: -1500 rpm) On + fixed speed 3 (factory setting: 300 rpm) On + fixed speed 4 (factory setting: 450 rpm)
  • Page 215 Advanced commissioning 8.7 Control via AS-i AS-i.P3 AS-i.P2 AS-i.P1 AS-i.P0 Scaling factor Frequency (Hz) 0.07 0.05 Fixed speeds - Dual Slave Table 8-35 Fixed speeds via the motor control bits and response in the converter AS-i.DO2 AS-i.DO1 AS-i.DO0 Response in the converter OFF1 On + fixed speed 1 (factory setting: 1500 rpm) On + fixed speed 2 (factory setting: -1500 rpm)

  • Page 216: Cyclic And Acyclic Communication Via Ctt2

    Access to analog values via DS140 … DS147. See CP 343−2 / CP 4 bytes: PWE1, PWE2 343−2 P AS−Interface master (https:// 4 bytes: PWE1, PWE2 support.industry.siemens.com/cs/gb/en/view/1171856), Chap‐ ter 4 Acyclic communication - standard 10 hex Read request: Master -> slave...

  • Page 217: Cyclic Communication

    Advanced commissioning 8.7 Control via AS-i If an acyclical request cannot be executed by the converter, it replies with one of the following error messages. Error message Meaning No fault Invalid index Incorrect length Request not implemented Busy (the request could not be processed completely within the time window, retry later) Last acyclical request was not confirmed Invalid subindex...

  • Page 218: Acyclic Communication - Standard

    The manufacturer-specific acyclical communication is performed via data record 47 in PIV format. The PIV format structure is identical with that for the USS parameter channel. AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/ 1171856). To reduce the transfer volume, there is not only the "normal" "data exchange" PIV mechanism, but also the "Read data"...
  • Page 219 In the event of a fault, the converter sends the following telegram as response to the master: Value for PWE: Fault table from AS-i System Interface Manual (https:// support.industry.siemens.com/cs/gb/en/view/1171856). Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 220: Jogging

    Advanced commissioning 8.8 Jogging Jogging Overview The "Jog" function is typically used to temporarily move a motor using local control commands. Requirement The OFF1 command must be active. With an active ON command, the converter ignores the commands "Jogging 1" and "Jogging 2". Function description Commands "Jog 1"...
  • Page 221 Advanced commissioning 8.8 Jogging Parameter Number Name Factory setting p1055[C] BI: Jogging bit 0 Depending on the converter p1056[C] BI: Jogging bit 1 Depending on the converter p1058[D] Jogging 1 speed setpoint 150 rpm p1059[D] Jogging 2 speed setpoint -150 rpm p1082[D] Maximum speed 1500 rpm...

  • Page 222: Limit Position Control

    Advanced commissioning 8.9 Limit position control Limit position control Overview An end position is a position in the direction of motion of a machine component where motion stops as a result of the inherent mechanical design. A limit switch is a sensor that signals that the end position has been reached.
  • Page 223 Advanced commissioning 8.9 Limit position control Table 8-38 Explanation ① The higher-level control system issues a positive setpoint. The motor moves the machine component in the direction of the positive end position. ② The positive end position has been reached. The motor stops with the OFF3 ramp-down time. ③...
  • Page 224 Advanced commissioning 8.9 Limit position control Figure 8-24 Interconnecting signals of the end position control Procedure 1. Interconnect inputs of the end position control to digital inputs of your choice: – p3340 = 722.0 – p3342 = 722.2 – p3343 = 722.3 2.
  • Page 225 Advanced commissioning 8.9 Limit position control 5. Interconnect fixed speed setpoint p1001 = 1500 rpm with the main setpoint: – p1020 = 1 – p1001 = 1500 – p1070 = 1024 6. Move the rotary table to one of the two end positions or open one of the limit switches manually.

  • Page 226: Quick Stop Function

    Advanced commissioning 8.10 Quick Stop function 8.10 Quick Stop function Overview The Quick Stop function enables a load on a conveyor system to be detected and if Quick Stop is enabled, stop the load on the conveyor section. The load on the conveyor section moves towards a dedicated sensor, as shown in the figure below.
  • Page 227 Advanced commissioning 8.10 Quick Stop function How does it work? The Quick Stop function is configured using BICO parameters and they are explained in the table below. Table 8-39 Quick Stop parameters Parameter Description Remarks P0881 Quick Stop function Input 1 is ON Allows Quick Stop source 1 command to be selected using BICO.
  • Page 228 Advanced commissioning 8.10 Quick Stop function Figure 8-29 High level triggered signals reactions Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 229: Switching Over The Drive Control (Command Data Set)

    Advanced commissioning 8.11 Switching over the drive control (command data set) 8.11 Switching over the drive control (command data set) Overview Several applications require the option of switching over the master control to operate the converter. Example: The motor is to be operable either from a central control via the fieldbus or via the local digital inputs of the converter.
  • Page 230 Advanced commissioning 8.11 Switching over the drive control (command data set) Example As in the example above, you obtain the interconnection if you configured the interfaces of the converter with p0015 = 7 in the basic commissioning. Quick commissioning (Page 106) An overview of all the parameters that belong to the command data sets is provided in the List Manual.
  • Page 231 Advanced commissioning 8.11 Switching over the drive control (command data set) Parameter Description Factory settings p0854[C] BI: Master control by PLC/no control by PLC Dependent on the converter p1036[C] BI: Motorized potentiometer setpoint lower p1055[C] BI: Jogging bit 0 r2090[0 … 15] BO: PROFIdrive receive PZD1 bit by bit p2103[C] BI: 1.

  • Page 232: Motor Holding Brake

    Advanced commissioning 8.12 Motor holding brake 8.12 Motor holding brake Overview The motor holding brake holds the motor in position when it is switched off. When the "Motor holding brake" function is correctly set, the motor remains switched on as long as the motor holding brake is open.
  • Page 233 Advanced commissioning 8.12 Motor holding brake After the OFF1 or OFF3 command: 1. The converter brakes the motor down to a standstill using the OFF1 or OFF3 command. 2. When braking, the converter compares the speed setpoint and the actual speed with the "standstill detection speed threshold"...
  • Page 234 Advanced commissioning 8.12 Motor holding brake Commissioning a motor holding brake WARNING Load can fall if the "Motor holding brake" function is incorrectly set For applications with a suspended load, such as cranes and elevators, there is a danger to life if the "Motor holding brake"...
  • Page 235 Advanced commissioning 8.12 Motor holding brake 6. Check the acceleration behavior of the drive immediately after the motor has been switched – If the motor holding brake opens too late, the converter will accelerate the motor suddenly against the closed motor holding brake. Set p1216 larger.
  • Page 236 Advanced commissioning 8.12 Motor holding brake Parameter Description Factory setting p0858[C] BI: Unconditionally close holding brake p1226[D] Speed threshold for standstill detection 20 rpm p1227 Standstill detection monitoring time 300 s p1228 Pulse suppression delay time 0.01 s p1351[D] CO: Motor holding brake start frequency p1352[C] CI: Motor holding brake start frequency signal source 1351...

  • Page 237: Free Function Blocks

    Advanced commissioning 8.13 Free function blocks 8.13 Free function blocks 8.13.1 Overview Overview The free function blocks permit configurable signal processing in the converter. Function description The following free function blocks are available: Table 8-42 Free function blocks Logic blocks AND 0 OR 0 XOR 0...

  • Page 238: Further Information

    ADD 2. If you have already configured 3 adders, then no other adders are available. 8.13.2 Further information Application description for the free function blocks Further information is provided on the Internet: Function Manual (https://support.industry.siemens.com/cs/gb/en/view/ 60467055/29243398027) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 239: Selecting Physical Units

    Advanced commissioning 8.14 Selecting physical units 8.14 Selecting physical units 8.14.1 Motor standard Selection options and parameters involved The converter represents the motor data corresponding to motor standard IEC or NEMA in different system units: SI units or US units. Table 8-43 Parameters involved when selecting the motor standard Parame‐...
  • Page 240 Advanced commissioning 8.14 Selecting physical units • p0505 = 3: US system of units Torque [lbf ft], power [hp], temperature [°F] • p0505 = 4: System of units, referred/US Represented as [%] Special features The values for p0505 = 2 and for p0505 = 4 - represented in the converter - are identical. However, the reference to SI or US units is required for internal calculations and to output physical variables.

  • Page 241: Technological Unit Of The Technology Controller

    Advanced commissioning 8.14 Selecting physical units The parameter belongs to the unit group 7_1 and p0505 changes over the unit. Table 8-44 Unit group (p0100) Unit group Unit selection for p0100 = lbf ft 14_6 25_1 kg m² lbf ft² kg m²...

  • Page 242: Setting The System Of Units And Technology Unit

    Advanced commissioning 8.14 Selecting physical units Unit group Parameters involved with p0595 belong to unit group 9_1. The values that can be set and the technological units are shown in p0595. Special features You must optimize the technology controller after changing p0595 or p0596. 8.14.4 Setting the system of units and technology unit Setting using Startdrive...
  • Page 243 Advanced commissioning 8.14 Selecting physical units Procedure 1. Select in the "Configuration" project tree. 2. Select under the "Units" tab. 3. Select the system of units. 4. Select the technological unit of the technology controller. 5. Select the motor standard. 6.

  • Page 244: Safe Torque Off (Sto) Safety Function

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function 8.15 Safe Torque Off (STO) safety function Overview An active STO function prevents energy from being fed to the motor. The motor can no longer generate torque on the motor shaft. Consequently, the STO function prevents the starting of an electrically-driven machine component.
  • Page 245 Advanced commissioning 8.15 Safe Torque Off (STO) safety function Figure 8-32 STO when the motor is at standstill (A), and rotating (B) (A): When selecting STO, if the motor is already stationary (zero speed), then STO prevents the motor from starting. (B): If the motor is still rotating (B) when STO is selected, it coasts down to standstill.

  • Page 246: Emergency Switching Off And Emergency Stop

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function 8.15.1 EMERGENCY SWITCHING OFF and EMERGENCY STOP Overview In plants, systems and machines a distinction must be made between "EMERGENCY OFF" and "EMERGENCY STOP". The STO safety function is only suitable for implementing an "EMERGENCY STOP".

  • Page 247: Commissioning Sto

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function Action: EMERGENCY OFF EMERGENCY STOP Stop Category 0 according to EN 60204‑1 Classic solution: Switch off the power supply: Switch-off the drive power supply: Solution with the STO STO is not suitable for switching off a Select STO: safety function inte‐...
  • Page 248 Advanced commissioning 8.15 Safe Torque Off (STO) safety function The machine manufacturer decides whether or not a password is required. Further information What do I do if I lose the password? You have forgotten the password, however, you would nevertheless like to change the setting of the safety functions.

  • Page 249: Configuring A Safety Function

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function 8.15.2.2 Configuring a safety function Overview You must enable the STO safety function and define how STO is selected. Function description Procedure 1. Select "Select safety functionality". 2. Select "Basic Functions". 3.

  • Page 250: Interconnecting The "Sto Active" Signal

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function Parameter Parameter Description Factory setting p0010 Drive commissioning parameter filter p9601 SI enable, functions integrated in the drive (processor 1) 0000 0000 bin p9761 SI password input 0000 hex p9762 SI password new 0000 hex p9763 SI password acknowledgment...

  • Page 251: Signal Filter For Sto Selection

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function 8.15.2.4 Signal filter for STO selection Overview Two filters are available for a failsafe digital input: • When the discrepancy time is active, the converter tolerates input signals that briefly differ. •...
  • Page 252 Advanced commissioning 8.15 Safe Torque Off (STO) safety function Debounce time In the following cases, an immediate converter response to signal changes of the failsafe digital inputs is not desirable: • If a failsafe digital input of the converter is interconnected with an electromechanical sensor, brief signal changes can occur due to contact bounce.

  • Page 253: Setting The Signal Filter For Sto Selection

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function If you use an input as a failsafe input, set the debounce time as described above. 8.15.2.5 Setting the signal filter for STO selection Overview If required, you must set the signal filter for selecting the STO safety function. Requirement You are online with Startdrive.

  • Page 254: Setting Forced Checking Procedure

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function Function description Each time the forced checking procedure starts, the converter checks its circuits to switch off the torque. You start the forced checking procedure each time that the STO function is selected. Using a timer block, the converter monitors as to whether the forced checking procedure is regularly started.
  • Page 255 Advanced commissioning 8.15 Safe Torque Off (STO) safety function Parameter Parameter Description Factory setting p9659 SI forced checking procedure timer r9660 SI forced checking procedure remaining time r9773.0…31 CO/BO: SI status (processor 1 + processor 2) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 256: Complete Commissioning

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function 8.15.2.8 Complete commissioning Overview You must exit commissioning the safety functions and save the settings. Requirement You are online with Startdrive. Function description Procedure 1. Press the "End safety commissioning" button. 2.

  • Page 257: Checking The Assignment Of The Digital Inputs

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function Parameter Parameter Description Factory setting p0010 Drive commissioning parameter filter p0971 Save parameters p9700 SI copy function 0000 hex p9701 Acknowledge SI data change 0000 hex 8.15.2.9 Checking the assignment of the digital inputs Overview The simultaneous connection of digital inputs with a safety function and a "standard"...

  • Page 258: Acceptance Test

    Advanced commissioning 8.15 Safe Torque Off (STO) safety function 8.15.2.10 Acceptance test Overview The machine manufacturer is responsible in ensuring that his plant or machine functions perfectly. As a consequence, after commissioning, the machine manufacturer must check those functions or have them checked by specialist personnel, which represent an increased risk of injury or material damage.
  • Page 259 Further information is provided on the Internet: Startdrive, system requirements and download (https:// support.industry.siemens.com/cs/ww/en/view/109752254) Reduced acceptance test after function expansions A full acceptance test is necessary only after first commissioning. A reduced acceptance test is sufficient when safety functions are expanded.

  • Page 260: Setpoints

    Advanced commissioning 8.16 Setpoints 8.16 Setpoints 8.16.1 Overview The converter receives its main setpoint from the setpoint source. The main setpoint generally specifies the motor speed. Figure 8-37 Setpoint sources for the converter You have the following options when selecting the source of the main setpoint: •...
  • Page 261 Advanced commissioning 8.16 Setpoints Under the following conditions, the converter switches from the main setpoint to other setpoints: • When the technology controller is active and appropriately interconnected, its output specifies the motor speed. • When jogging is active. • When controlled from an operator panel or a PC. Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 262: Analog Input As Setpoint Source

    Advanced commissioning 8.16 Setpoints 8.16.2 Analog input as setpoint source Function description Figure 8-38 Example: Analog input 0 as setpoint source In the quick commissioning, you define the preassignment for the converter interfaces. Depending on what has been preassigned, after quick commissioning, the analog input can be interconnected with the main setpoint.

  • Page 263: Specifying The Setpoint Via The Fieldbus

    Advanced commissioning 8.16 Setpoints 8.16.3 Specifying the setpoint via the fieldbus Function description Figure 8-39 Fieldbus as setpoint source In the quick commissioning, you define the preassignment for the converter interfaces. Depending on what has been preassigned, after quick commissioning, the receive word PZD02 can be interconnected with the main setpoint.

  • Page 264: Electromechanical Potentiometer

    Advanced commissioning 8.16 Setpoints 8.16.4 Electromechanical potentiometer The converter has an electromechanical potentiometer. The potentiometer is hardwired with the internal analog input 2. When using USS or Modbus communications, the potentiometer provides by default the main setpoint. r0755[2] Figure 8-40 Potentiometer as setpoint source Table 8-47 Setting the potentiometer as setpoint source...

  • Page 265: Motorized Potentiometer As Setpoint Source

    Advanced commissioning 8.16 Setpoints 8.16.5 Motorized potentiometer as setpoint source Function description The "Motorized potentiometer" function emulates an electromechanical potentiometer. The output value of the motorized potentiometer can be set with the "higher" and "lower" control signals. Figure 8-41 Motorized potentiometer as setpoint source Figure 8-42 Function chart of the motorized potentiometer Example...
  • Page 266 Advanced commissioning 8.16 Setpoints Parameter Table 8-48 Basic setup of motorized potentiometer Number Name Factory setting p1035[C] BI: Motorized potentiometer setpoint higher p1036[C] BI: Motorized potentiometer setpoint lower Dependent on the converter p1040[D] Motorized potentiometer start value 0 rpm p1047[D] Motorized potentiometer, ramp-up time 10 s p1048[D]...

  • Page 267: Fixed Speed Setpoint As Setpoint Source

    Advanced commissioning 8.16 Setpoints 8.16.6 Fixed speed setpoint as setpoint source Function description Figure 8-43 Fixed speed setpoint as setpoint source The converter makes a distinction between two methods when selecting the fixed speed setpoints: Directly selecting a fixed speed setpoint Figure 8-44 Direct selection of the fixed speed setpoint Table 8-50...
  • Page 268 Advanced commissioning 8.16 Setpoints p1020 p1021 p1022 p1023 Resulting setpoint p1001 + p1004 p1002 + p1004 p1001 + p1002 + p1004 p1003 + p1004 p1001 + p1003 + p1004 p1002 + p1003 + p1004 p1001 + p1002 + p1003 + p1004 Selecting the fixed speed setpoint, binary Figure 8-45 Binary selection of the fixed speed setpoint...
  • Page 269 Advanced commissioning 8.16 Setpoints Example After it has been switched on, a conveyor belt only runs with two different velocities. The motor should now operate with the following corresponding speeds: • The signal at digital input 0 switches the motor on and accelerates it up to 300 rpm. •...
  • Page 270 Advanced commissioning 8.16 Setpoints Parameter Description Factory setting p1013[D] CO: Fixed speed setpoint 13 0 rpm p1014[D] CO: Fixed speed setpoint 14 0 rpm p1015[D] CO: Fixed speed setpoint 15 0 rpm p1016 Fixed speed setpoint selection mode p1020[C] Fixed speed setpoint selection, bit 0 p1021[C] Fixed speed setpoint selection, bit 1 p1022[C]...

  • Page 271: Setpoint Calculation

    Advanced commissioning 8.17 Setpoint calculation 8.17 Setpoint calculation 8.17.1 Overview Overview Setpoint processing influences the setpoint using the following functions: • "Invert" inverts the motor direction of rotation. • The "Inhibit direction of rotation" function prevents the motor from rotating in the incorrect direction;...

  • Page 272: Invert Setpoint

    Advanced commissioning 8.17 Setpoint calculation 8.17.2 Invert setpoint Function description The function inverts the sign of the setpoint using a binary signal. Example To invert the setpoint via an external signal, interconnect parameter p1113 with a binary signal of your choice. Table 8-54 Application examples showing how a setpoint is inverted Parameter...

  • Page 273: Inhibit Direction Of Rotation

    Advanced commissioning 8.17 Setpoint calculation 8.17.3 Inhibit direction of rotation Function description In the factory setting of the converter, both motor directions of rotation are enabled. Set the corresponding parameter to a value = 1 to permanently block directions of rotation. Example Table 8-55 Application examples for inhibiting and enabling a direction of rotation...

  • Page 274: Skip Frequency Bands And Minimum Speed

    Advanced commissioning 8.17 Setpoint calculation 8.17.4 Skip frequency bands and minimum speed Overview The converter has a minimum speed and four skip frequency bands: • The minimum speed prevents continuous motor operation at speeds less than the minimum speed. • Each skip frequency band prevents continuous motor operation within a specific speed range.
  • Page 275 Advanced commissioning 8.17 Setpoint calculation Number Name Factory setting p1091[D] Skip speed 1 0 rpm p1092[D] Skip speed 2 0 rpm p1093[D] Skip speed 3 0 rpm p1094[D] Skip speed 4 0 rpm p1098[C] CI: Skip speed scaling r1099 CO/BO: Skip frequency band of status word p1106 CI: Minimum speed signal source r1112...

  • Page 276: Speed Limitation

    Advanced commissioning 8.17 Setpoint calculation 8.17.5 Speed limitation The maximum speed limits the speed setpoint range for both directions of rotation. The converter generates a message (fault or alarm) when the maximum speed is exceeded. If you must limit the speed depending on the direction of rotation, then you can define speed limits for each direction.

  • Page 277: Ramp-Function Generator

    Advanced commissioning 8.17 Setpoint calculation 8.17.6 Ramp-function generator The ramp-function generator in the setpoint channel limits the rate change of the speed setpoint (acceleration). A reduced acceleration reduces the accelerating torque of the motor. In this case, the motor reduces the load on the mechanical system of the driven machine. You can select between two different ramp-function generator types: •...
  • Page 278 Advanced commissioning 8.17 Setpoint calculation Parameter Table 8-58 Additional parameters to set the extended ramp-function generator Parameter Description Factory setting p1115 Ramp-function generator selection p1120[D] Ramp-function generator ramp-up time 10 s p1121[D] Ramp-function generator ramp-down time 30 s p1130[D] Ramp-function generator initial rounding time p1131[D] Ramp-function generator final rounding time p1134[D]...
  • Page 279 Advanced commissioning 8.17 Setpoint calculation 5. Evaluate your drive response. – If the motor decelerates too slowly, then reduce the ramp-down time. The minimum ramp-down time that makes sense depends on your particular application. Depending on the Power Module used, for an excessively short ramp-down time, the converter either reaches the motor current, or the DC link voltage in the converter becomes too high.
  • Page 280 The converter receives the value for scaling the ramp-up and ramp-down times via PZD receive word 3. ❒ Further information is provided on the Internet: Function Manual (https://support.industry.siemens.com/cs/gb/en/view/ 60467055/29243398027) Application example In the following application example, the higher-level control sets the ramp-up and ramp-down times of the converter via PROFIBUS.
  • Page 281 Advanced commissioning 8.17 Setpoint calculation Parameter Table 8-60 Parameters for setting the scaling Parame‐ Description Factory setting p1138[C] CI: Ramp-function generator ramp-up time scaling p1139[C] Down ramp scaling r2050 CO: PROFIdrive PZD receive word Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 282: Pid Technology Controller

    Advanced commissioning 8.18 PID technology controller 8.18 PID technology controller Overview The technology controller controls process variables, e.g. pressure, temperature, level or flow. Figure 8-48 Example: Technology controller as a level controller Requirement The U/f control or the vector control have been set. Function description Function diagram The technology controller is implemented as a PID controller (controller with proportional,...
  • Page 283 Advanced commissioning 8.18 PID technology controller ① The converter uses the start value when all the following conditions are simultaneously satisfied: • The technology controller supplies the main setpoint (p2251 = 0). • The ramp-function generator output of the technology controller has not yet reached the start value. Figure 8-49 Simplified representation of the technology controller Basic settings...
  • Page 284 Advanced commissioning 8.18 PID technology controller Set controller parameters K and T Procedure 1. Temporarily set the ramp-up and ramp-down times of the ramp-function generator (p2257 and p2258) to zero. 2. Enter a setpoint step and monitor the associated actual value. The slower the response of the process to be controlled, the longer you must monitor the controller response.
  • Page 285 Advanced commissioning 8.18 PID technology controller Parameter Table 8-61 Basic settings Number Name Factory setting r0046[0…31] CO/BO: Missing enable signals r0052[0…15] CO/BO: Status word 1 r0056[0…15] CO/BO: Status word, closed-loop control r1084 CO: Speed limit positive active r1087 CO: Speed limit negative active - rpm p2200[C] BI: Technology controller enable...
  • Page 286 Advanced commissioning 8.18 PID technology controller Number Name Factory setting r2294 CO: Technology controller output signal p2295 CO: Technology controller output scaling 100% p2296[C] CI: Technology controller output scaling 2295 p2297[C] CI: Technology controller maximum limiting signal source 1084 p2298[C] CI: Technology controller minimum limiting signal source 1087 p2299[C]...
  • Page 287 Advanced commissioning 8.18 PID technology controller Number Name Factory setting r2225 CO/BO: Technology controller fixed value selection status word r2229 Technology controller number actual Table 8-65 PID technology controller, fixed values (direct selection) Number Name Factory setting p2216[D] Technology controller fixed value selection method p2220[C] BI: Technology controller fixed value selection bit 0 p2221[C]...
  • Page 288 • PID controller: Principle of operation of the D component, inhibiting the I component and the control sense • Enable, limiting the controller output and fault response FAQ (http://support.automation.siemens.com/WW/view/en/92556266) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 289: Motor Control

    Advanced commissioning 8.19 Motor control 8.19 Motor control Overview The converter has two alternative methods to ensure the motor speed follows the configured speed setpoint: • U/f control • Vector control 8.19.1 V/f control Overview In the "Flux Current Control (FCC)" U/f version, the converter controls the motor current (starting current) at low speeds.
  • Page 290 Advanced commissioning 8.19 Motor control Function description The converter has different U/f characteristics. ① The voltage boost of the characteristic improves speed control at low speeds ② With the flux current control (FCC), the converter compensates for the voltage drop in the stator resistor of the motor Figure 8-51 Characteristics of U/f control...
  • Page 291 Advanced commissioning 8.19 Motor control • Line impedance • Actual motor torque The maximum possible output voltage as a function of the input voltage is provided in the technical data. Performance ratings Power Module - PM240M (Page 390) Table 8-67 The characteristic that matches the application Requirement Application exam‐...
  • Page 292 Advanced commissioning 8.19 Motor control Parameter Parameter Description Factory setting r0025 CO: Output voltage, smoothed - Vrms r0066 CO: Output frequency - Hz r0071 Output voltage, maximum - Vrms p0304[M] Rated motor voltage 0 Vrms p0310[M] Rated motor frequency 0 Hz p1300[D] Open-loop/closed-loop control operating mode p1333[D]...

  • Page 293: Characteristics Of U/F Control

    Advanced commissioning 8.19 Motor control 8.19.1.1 Characteristics of U/f control Function description The converter has different U/f characteristics. ① The voltage boost of the characteristic improves speed control at low speeds ② With the flux current control (FCC), the converter compensates for the voltage drop in the stator resistor of the motor Figure 8-52 Characteristics of U/f control...
  • Page 294 Advanced commissioning 8.19 Motor control The value of the output voltage at the rated motor frequency p0310 also depends on the following variables: • Ratio between the converter size and the motor size • Line voltage • Line impedance • Actual motor torque The maximum possible output voltage as a function of the input voltage is provided in the technical data.

  • Page 295: Selecting The U/F Characteristic

    Advanced commissioning 8.19 Motor control Requirement Application exam‐ Remark Charac‐ Parameter ples teristic Freely adjusta‐ Adjusta‐ p1300 = 3 ble U/f charac‐ ble char‐ teristic acteristic U/f characteris‐ The interrelationship between the Inde‐ p1300 = 19 tic with inde‐ frequency and voltage is not calcu‐ pendent pendent volt‐...

  • Page 296: Optimizing Motor Starting

    Advanced commissioning 8.19 Motor control 8.19.1.3 Optimizing motor starting Overview After selection of the U/f characteristic, no further settings are required in most applications. In the following circumstances, the motor cannot accelerate to its speed setpoint after it has been switched on: •...
  • Page 297 Advanced commissioning 8.19 Motor control 3. If the motor does not rotate smoothly, or even remains stationary, increase the voltage boost p1310 until the motor runs smoothly. 4. Accelerate the motor to the maximum speed with maximum load. 5. Check that the motor follows the setpoint. 6.

  • Page 298: Sensorless Vector Control With Speed Controller

    Advanced commissioning 8.19 Motor control 8.19.2 Sensorless vector control with speed controller 8.19.2.1 Structure of vector control without encoder (sensorless) Overview The vector control comprises closed-loop current control and a higher-level closed-loop speed control. for induction motors Settings that are required Figure 8-54 Simplified function diagram for sensorless vector control with speed controller Using the motor model, the converter calculates the following closed-loop control signals from...

  • Page 299: Optimizing The Closed-Loop Speed Controller

    Advanced commissioning 8.19 Motor control controllers keep the motor flux constant using the output voltage, and adjust the matching current component I in the motor. Settings that are required Restart quick commissioning and select the vector control in quick commissioning. Quick commissioning (Page 106) In order to achieve a satisfactory control response, as a minimum you must set the partial functions –...
  • Page 300 Advanced commissioning 8.19 Motor control If the motor exhibits the following response, the speed control is well set and you do not have to adapt the speed controller manually: The speed setpoint (broken line) increases with the set ramp-up time and rounding. The speed actual value follows the setpoint without any over‐...
  • Page 301 Advanced commissioning 8.19 Motor control 6. Optimize the controller by adapting the ratio of the moments of inertia of the load and motor (p0342): Initially, the speed actual value follows the speed setpoint with some delay, and then overshoots the speed setpoint. •...

  • Page 302: Advanced Settings

    Advanced commissioning 8.19 Motor control 8.19.2.3 Advanced settings - and T adaptation and T adaptation suppress speed control oscillations that may occur. The "rotating measurement" of the motor data identification optimizes the speed controller. If you have performed the rotating measurement, then the K - and T adaptation has been set.

  • Page 303: Friction Characteristic

    Advanced commissioning 8.19 Motor control Overview Special settings for a pulling load For a pulling load, e.g. a hoisting gear, a permanent force is exerted on the motor, even when the motor is stationary. For a pulling load, we recommend that you use vector control with an encoder. Function description If you use sensorless vector control with a pulling load, then the following settings are required: •...
  • Page 304 Advanced commissioning 8.19 Motor control Figure 8-57 Friction characteristic The intermediate points of the friction characteristic are defined for positive speeds. In the negative direction of rotation, the converter uses the intermediate points with a negative sign. Function description Recording a friction characteristic After quick commissioning, the converter sets the speeds of the intermediate points to values suitable for the rated speed of the motor.

  • Page 305: Moment Of Inertia Estimator

    Advanced commissioning 8.19 Motor control Parameter Description Factory setting p3824[D] Friction characteristic, value n4 150 rpm p3825[D] Friction characteristic, value n5 300 rpm p3826[D] Friction characteristic, value n6 600 rpm p3827[D] Friction characteristic, value n7 1200 rpm p3828[D] Friction characteristic, value n8 1500 rpm p3829[D] Friction characteristic, value n9...
  • Page 306 Advanced commissioning 8.19 Motor control The more precise the value of the moment of inertia in the converter, the lower the overshoot after speed changes. Figure 8-59 Influence of the moment of inertia on the speed Function description The converter calculates the total moment of inertia of the load and motor. The calculation comprises the following components: •...
  • Page 307 Advanced commissioning 8.19 Motor control At low speeds, the converter calculates the load torque M from the actual motor torque. The calculation takes place under the following conditions: • Speed ≥ p1226 • Acceleration setpoint < 8 1/s (≙ speed change 480 rpm per s) •...
  • Page 308 Advanced commissioning 8.19 Motor control Moment of inertia precontrol In applications where the motor predominantly operates with a constant speed, the converter can only infrequently calculate the moment of inertia using the function described above. Moment of inertia precontrol is available for situations such as these. The moment of inertia precontrol assumes that there is an approximately linear relationship between the moment of inertia and the load torque.
  • Page 309 Advanced commissioning 8.19 Motor control Procedure 1. Set p1400.18 = 1 2. Check: p1496 ≠ 0 3. Activate the acceleration model of the speed controller pre-control: p1400.20 = 1. You have activated the moment of inertia estimator. ❒ Parameter The most important settings Parameter Description Factory setting...

  • Page 310: Pole Position Identification

    The converter must measure the pole position for motors not equipped with an encoder, or for encoders, which do not supply the information regarding the pole position. If you are using a Siemens motor, then the converter automatically selects the appropriate technique to determine the pole position, and when required starts the pole position identification.

  • Page 311: Torque Control

    Advanced commissioning 8.19 Motor control 8.19.3 Torque control Overview Torque control is part of the vector control and normally receives its setpoint from the speed controller output. By deactivating the speed controller and directly entering the torque setpoint, the closed-loop speed control becomes closed-loop torque control. The converter then no longer controls the motor speed, but the torque that the motor generates.
  • Page 312 Advanced commissioning 8.19 Motor control Parameter Parameter Description Factory setting p0300 … p0360 Motor data is transferred from the motor type plate during quick commissioning and calculated with the motor data identification p1300[D] Open-loop/closed-loop control operating mode p1511[C] CI: Supplementary torque 1 p1520[D] CO: Torque limit, upper 0 Nm...

  • Page 313: Electrically Braking The Motor

    Advanced commissioning 8.20 Electrically braking the motor 8.20 Electrically braking the motor 8.20.1 Electrical braking Overview Braking with the motor in generator operation If the motor brakes the connected load electrically, it converts the kinetic energy of the motor into electrical energy. The electrical energy E released when braking the load is proportional to the moment of inertia J of the motor and load and to the square of the speed n.
  • Page 314 Advanced commissioning 8.20 Electrically braking the motor Requirement The DC braking function is possible only for induction motors. NOTICE Motor overheating as a result of DC braking The motor will overheat if you use DC braking too frequently or use it for too long. This may damage the motor.
  • Page 315 Advanced commissioning 8.20 Electrically braking the motor DC braking initiated by a control command Figure 8-65 Activating DC braking via a control command Set p1231 = 4 and p1230 = control command. The control command "DC braking activation" activates and deactivates the DC braking: •...
  • Page 316 Advanced commissioning 8.20 Electrically braking the motor With an active DC braking command (p1230 = 1 signal), the following occurs: 1. If motor speed < starting speed p1234: The converter de-energizes the motor for the motor de-excitation time p0347 in order to demagnetize the motor.
  • Page 317 Advanced commissioning 8.20 Electrically braking the motor DC braking as reaction to a fault Figure 8-68 DC braking as a fault reaction Set p2101[x] = 6 and p2100[x] to the corresponding fault code. If you have defined the DC braking as a reaction to a fault, then the following will occur: 1.

  • Page 318: Dynamic Braking

    Advanced commissioning 8.20 Electrically braking the motor DC braking voltages The line supply voltage available to the converter determines the amount of rectified brake voltage available for DC braking function. Listed in the following table are examples of the correlation between the input AC voltage to the available DC voltage for the DC braking function. Line voltage 380 V AC 400 V AC...
  • Page 319 Advanced commissioning 8.20 Electrically braking the motor Function description The DC link voltage increases as soon as the motor supplies regenerative power to the converter when braking. The regenerative power means that the DC link voltage in the converter increases. Depending on the DC link voltage, the converter outputs the regenerative power to the braking resistor through the braking chopper.
  • Page 320 BI: External fault 1 An application example for configuring a drive with braking resistor is provided on the Internet: Engineering and commissioning series lifting equipment/cranes (https:// support.industry.siemens.com/cs/de/en/view/103156155) Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 321: Overcurrent Protection

    Advanced commissioning 8.21 Overcurrent protection 8.21 Overcurrent protection Overview The U/f control prevents too high a motor current by influencing the output frequency and the motor voltage (I-max controller). Requirement You have selected U/f control. The application must allow the motor torque to decrease at a lower speed. Function description The I-max controller influences the output frequency and the motor voltage.

  • Page 322: Converter Protection Using Temperature Monitoring

    Advanced commissioning 8.22 Converter protection using temperature monitoring 8.22 Converter protection using temperature monitoring Overview The converter temperature is essentially defined by the following effects: • The ambient temperature • The ohmic losses increasing with the output current • Switching losses increasing with the pulse frequency Monitoring types The converter monitors its temperature using the following monitoring types: •...
  • Page 323 Advanced commissioning 8.22 Converter protection using temperature monitoring The converter responds in 2 stages: 1. If you operate the converter with increased pulse frequency setpoint p1800, then the converter reduces its pulse frequency starting at p1800. In spite of the temporarily reduced pulse frequency, the base-load output current remains unchanged at the value that is assigned to parameter p1800.
  • Page 324 Advanced commissioning 8.22 Converter protection using temperature monitoring Overload response for p0290 = 12 The converter responds in 2 stages: 1. If you operate the converter with increased pulse frequency setpoint p1800, then the converter reduces its pulse frequency starting at p1800. There is no current derating as a result of the higher pulse frequency setpoint.

  • Page 325: Motor Protection With Temperature Sensor

    Advanced commissioning 8.23 Motor protection with temperature sensor 8.23 Motor protection with temperature sensor Introduction You can use one of the following temperature sensors to protect the motor against overheating: • Temperature switch (e.g. bimetallic switch) • PTC sensor • KTY 84 sensor •...
  • Page 326 Advanced commissioning 8.23 Motor protection with temperature sensor Using a KTY sensor, the converter monitors the motor temperature and the sensor itself for wire- break or short-circuit: • Temperature monitoring: The converter uses a KTY sensor to evaluate the motor temperature in the range from -48 °C ...
  • Page 327 Advanced commissioning 8.23 Motor protection with temperature sensor Pt1000 sensor Using a Pt1000 sensor, the converter monitors the motor temperature and the sensor itself for wire breakage and/or short-circuit: • Temperature monitoring: Using a Pt1000 sensor, the converter evaluates the motor temperature in the range from -48 °C ...

  • Page 328: Motor Protection By Calculating The Temperature

    Advanced commissioning 8.24 Motor protection by calculating the temperature 8.24 Motor protection by calculating the temperature Overview The converter calculates the motor temperature based on a thermal motor model. After commissioning, the converter sets the thermal motor type to match the motor. The thermal motor model responds far faster to temperature increases than a temperature sensor.

  • Page 329: How Do I Achieve A Motor Overload Protection In Accordance With Iec/Ul 61800-5-1

    Thermal overload of third-party motors due to a trip threshold that is too high With a Siemens motor, the converter sets the trip threshold of the thermal motor model to match the motor. With a third-party motor, the converter cannot ensure in every case that the trip threshold is exactly right for the motor.

  • Page 330: Motor And Converter Protection By Limiting The Voltage

    Advanced commissioning 8.26 Motor and converter protection by limiting the voltage 8.26 Motor and converter protection by limiting the voltage Overview An electric motor converts electrical energy into mechanical energy to drive the load. If the motor is driven by its load, e.g. by the inertia of the load during braking, the energy flow reverses: The motor operates temporarily as a generator, and converts mechanical energy into electrical energy.
  • Page 331 Advanced commissioning 8.26 Motor and converter protection by limiting the voltage Parameter Parameter for Vdc_max control The parameters differ depending on the motor control mode. Table 8-74 Parameters for U/f control Parameter Description Factory setting p0210 Device supply voltage 400 V p1280[D] Vdc controller configuration (U/f) r1282...

  • Page 332: Monitoring The Driven Load

    Advanced commissioning 8.27 Monitoring the driven load 8.27 Monitoring the driven load In many applications, the speed and the torque of the motor can be used to determine whether the driven load is in an impermissible operating state. The use of an appropriate monitoring function in the converter prevents failures and damage to the machine or plant.

  • Page 333: Rotation Monitoring

    Advanced commissioning 8.27 Monitoring the driven load 8.27.2 Rotation monitoring Function description The converter monitors the speed or velocity of a machine component via an electromechanic or electronic encoder, e.g. a proximity switch. Examples of how the function can be used: •...

  • Page 334: Torque Monitoring

    Advanced commissioning 8.27 Monitoring the driven load 8.27.3 Torque monitoring Function description In applications with fans, pumps or compressors with the flow characteristic, the torque follows the speed according to a specific characteristic. An insufficient torque for fans indicates that the power transmission from the motor to the load is interrupted.
  • Page 335 Advanced commissioning 8.27 Monitoring the driven load Number Name Factory setting p2185[D] Load monitoring, torque threshold 1, upper 10000000 Nm p2186[D] Load monitoring torque threshold 1, lower 0 Nm p2187[D] Load monitoring torque threshold 2, upper 10000000 Nm p2188[D] Load monitoring torque threshold 2, lower 0 Nm p2189[D] Load monitoring torque threshold 3, upper...
  • Page 336 Advanced commissioning 8.27 Monitoring the driven load When using the control mode "U/f control" (p1300 < 10), the "Blocking protection" function becomes active when the current limit is reached. No-load monitoring (Page 330) Setting pump monitoring 1. Set p2193 = 4. 2.
  • Page 337 Advanced commissioning 8.27 Monitoring the driven load Setting fan and compressor monitoring 1. Set p2193 = 5. 2. The converter sets the monitoring as shown. Figure 8-76 Default settings for fans and compressors 3. The converter sets monitoring response p2181 = 7 4.
  • Page 338 Advanced commissioning 8.27 Monitoring the driven load Number Name Factory setting p2192[D] Load monitoring, delay time 10 s p2193[D] Load monitoring configuration Further information If you deselect monitoring with p2193 < 4, the converter then resets the load monitoring parameters to factory settings. See also Torque monitoring (Page 332) Distributed converter for SIMOGEAR geared motors...

  • Page 339: Efficiency Optimization

    Advanced commissioning 8.28 Efficiency optimization 8.28 Efficiency optimization Overview The efficiency optimization reduces the motor losses as far as possible. Active efficiency optimization has the following advantages: • Lower energy costs • Lower motor temperature rise • Lower motor noise levels Active efficiency optimization has the following disadvantage: •...
  • Page 340 Advanced commissioning 8.28 Efficiency optimization Efficiency optimization, method 2 Generally, energy efficiency optimization method 2 achieves a better efficiency than method 1. We recommend that you set method 2. Figure 8-78 Determining the optimum flux from the motor thermal model Based on its thermal motor model, the converter continually determines - for the actual operating point of the motor - the interdependency between efficiency and flux.
  • Page 341 Advanced commissioning 8.28 Efficiency optimization The motor operates in partial load mode between no-load operation and the rated motor torque. Depending on p1580, in the partial load range, the converter reduces the flux setpoint linearly with the torque. Figure 8-81 Qualitative result of efficiency optimization, method 1 The reduced flux in the motor partial load range results in higher efficiency.

  • Page 342: Calculating The Energy Saving For Fluid Flow Machines

    Advanced commissioning 8.29 Calculating the energy saving for fluid flow machines 8.29 Calculating the energy saving for fluid flow machines Overview Fluid flow machines, which mechanically control the flow rate using valves or throttle flaps, operate with a constant speed corresponding to the line frequency. Figure 8-82 Flow control with pump and throttle connected to a 50 Hz line supply The lower the flow rate, the poorer the efficiency of the fluid flow machine (pump).
  • Page 343 Advanced commissioning 8.29 Calculating the energy saving for fluid flow machines Flow characteristic Figure 8-84 Factory setting of the flow characteristic To set the characteristic, you require the following data from the machine manufacturer for each speed interpolation point: • The flow rate of the fluid-flow machine associated with the 5 selected converter speeds •...

  • Page 344: Switchover Between Different Settings

    Advanced commissioning 8.30 Switchover between different settings 8.30 Switchover between different settings Overview There are applications that require different converter settings. Example: Different motors are operated on one converter. Depending on the particular motor, the converter must operate with the associated motor data and the appropriate ramp-function generator.
  • Page 345 Advanced commissioning 8.30 Switchover between different settings Selecting the number of drive data sets The number of drive data sets (1 ... 4) is defined by parameter p0180. Parameter Description p0010 = 0 Drive commissioning: Ready p0010 = 15 Drive commissioning: Data sets p0180 Number of Drive Data Sets (DDS) Copying the drive data sets...
  • Page 346 Advanced commissioning 8.30 Switchover between different settings Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 347: Alarms, Faults And System Messages

    Alarms, faults and system messages Status LED overview LED status indicators The Power Module has number of dual-colour LEDs which are designed to indicate the operational state of the converter. The LEDs are used to indicate the status of the following states: •...

  • Page 348: Operating States Indicated Via Leds

    Alarms, faults and system messages 9.2 Operating states indicated via LEDs Operating states indicated via LEDs Table 9-1 Explanation of symbols for the following tables LED is ON LED is OFF LED flashes slowly LED flashes quickly LED flashes with variable frequency Please contact Technical Support for LED states that are not described in the following.
  • Page 349 Alarms, faults and system messages 9.2 Operating states indicated via LEDs Table 9-3 Integrated safety functions SAFE Explanation One or more safety functions are enabled, but not active. One or more safety functions are active and error-free. The converter has detected a safety function fault and initiated a stop response. Table 9-4 PROFINET fieldbus Explanation...
  • Page 350 Alarms, faults and system messages 9.2 Operating states indicated via LEDs Table 9-6 PROFIBUS fieldbus Explanation Data exchange between the converter and control system is active Fieldbus interface is not being used The fieldbus is improperly configured. In conjunction with a synchronously flashing LED RDY: Converter waits until the power supply is switched off and switched on again after a firmware update No communication with higher-level controller...

  • Page 351: System Runtime

    Alarms, faults and system messages 9.3 System runtime System runtime Overview By evaluating the system runtime of the converter, you can decide whether you must replace components subject to wear such as fans, motors and gear units. Function description The converter starts the system runtime as soon as it is supplied with power. The system runtime stops when the converter is switched off.

  • Page 352: Identification & Maintenance Data (I&M)

    I&M0 Designation Format Example for the con‐ Valid for PROFI‐ Valid for PROFI‐ tent Manufacturer-specific u8[10] 00 … 00 hex ✓ MANUFACTURER_ID 42d hex (=Siemens) ✓ ✓ ORDER_ID Visible String [20] "6SL3246-0BA22-1FA0" ✓ ✓ SERIAL_NUMBER Visible String [16] "T-R32015957" ✓...

  • Page 353: Alarms, Alarm Buffer, And Alarm History

    Alarms, faults and system messages 9.5 Alarms, alarm buffer, and alarm history Alarms, alarm buffer, and alarm history Overview An alarm generally indicates that the converter may no longer be able to maintain the operation of the motor in future. The extended diagnostics have an alarm buffer and an alarm history, in which the converter stores the most recent alarms.
  • Page 354 Alarms, faults and system messages 9.5 Alarms, alarm buffer, and alarm history Alarm history Figure 9-3 Shifting removed alarms into the alarm history If the alarm buffer is completely filled and an additional alarm occurs, the converter shifts all removed alarms into the alarm history. The following occurs in detail: 1.
  • Page 355 Alarms, faults and system messages 9.5 Alarms, alarm buffer, and alarm history Parameter Description Factory setting r2132 CO: Actual alarm code r2134[0 … 63] Alarm value for float values r2145[0 … 63] Alarm time received in days r2146[0 … 63] Alarm time removed in days Table 9-9 Extended settings for alarms...

  • Page 356: Faults, Alarm Buffer And Alarm History

    Alarms, faults and system messages 9.6 Faults, alarm buffer and alarm history Faults, alarm buffer and alarm history Overview A fault generally indicates that the converter can no longer maintain the operation of the motor. The extended diagnostics have a fault buffer and a fault history, in which the converter stores the most recent faults.
  • Page 357 Alarms, faults and system messages 9.6 Faults, alarm buffer and alarm history Acknowledge fault To acknowledge a fault, you have the following options: • PROFIdrive control word 1, bit 7 (r2090.7) • Acknowledge via a digital input • Acknowledge via the Operator Panel •...
  • Page 358 Alarms, faults and system messages 9.6 Faults, alarm buffer and alarm history Parameter Table 9-10 Parameters of the fault buffer and the fault history Parameter Description Factory setting r0945[0 … 63] Fault code r0948[0 … 63] Fault time received in milliseconds - ms r0949[0…63] Fault value...

  • Page 359: List Of Alarms And Faults

    Alarms, faults and system messages 9.7 List of alarms and faults List of alarms and faults Axxxxx Alarm Fyyyyy: Fault Table 9-11 The most important alarms and faults Number Cause Remedy F01000 Software fault in CU Replace CU. F01001 Floating Point Exception Switch CU off and on again.
  • Page 360 Alarms, faults and system messages 9.7 List of alarms and faults Number Cause Remedy A01910 Setpoint timeout The alarm is generated when p2040 ≠ 0 ms and one of the following causes F01910 is present: • The bus connection is interrupted •...
  • Page 361 Alarms, faults and system messages 9.7 List of alarms and faults Number Cause Remedy A07400 controller active If it is not desirable that the controller intervenes: DC_max • Increase the ramp-down times. • Deactivate the V controller (p1240 = 0 for vector control, p1280 = DC_max 0 for U/f control).
  • Page 362 Alarms, faults and system messages 9.7 List of alarms and faults Number Cause Remedy F07902 Motor stalled Check whether the motor data has been parameterized correctly and per‐ form motor identification. Check the current limits (p0640, r0067, r0289). If the current limits are too low, the drive cannot be magnetized.
  • Page 363 Alarms, faults and system messages 9.7 List of alarms and faults Number Cause Remedy F30001 Overcurrent Check the following: • Motor data, if required, carry out commissioning • Motor connection method (Υ / Δ) • U/f operation: Assignment of rated currents of motor and Power Module •...
  • Page 364 Alarms, faults and system messages 9.7 List of alarms and faults Number Cause Remedy F30037 Rectifier overtemperature See F30035 and, in addition: • Check the motor load. • Check the line phases F30052 Incorrect Power Module data Replace Power Module or upgrade CU firmware. F30053 Error in FPGA data Replace the Power Module.

  • Page 365: Corrective Maintenance

    • Only commission the following persons to repair the converter: – Siemens customer service – A repair center that has been authorized by Siemens – Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
  • Page 366 Corrective maintenance In the scope of such spare parts-compatible ongoing development, plug connector or connection positions are sometimes slightly modified. This does not cause any problems when the components are properly used. Please take this fact into consideration in special installation situations (e.g.

  • Page 367: Replacing The Control Module

    Corrective maintenance 10.1 Replacing the Control Module 10.1 Replacing the Control Module Overview You may only replace a Control Module with another Control Module under certain conditions. After the replacement, you must transfer the settings of the replaced Control Module to the new Control Module.
  • Page 368 Corrective maintenance 10.1 Replacing the Control Module 13.Reconnect all the power supplies to the terminal housing. 14.The converter goes into the "ready-to-switch-on" state. 15.Set the new converter to suit the application: – If the settings of the replaced Control Module are saved on an external storage medium, transfer the settings via download.

  • Page 369: Downloading The Converter Settings

    Corrective maintenance 10.2 Downloading the converter settings 10.2 Downloading the converter settings 10.2.1 Converter without enabled safety functions 10.2.1.1 Automatic download from the memory card Overview We recommend that you insert the memory card before switching on the converter. The converter automatically imports its settings from the inserted memory card.

  • Page 370: Download From Iop-2 Operator Panel

    Corrective maintenance 10.2 Downloading the converter settings Requirement The following preconditions apply: • The converter power supply has been switched on. • The PC and converter are connected with one another via a USB cable or via the fieldbus. • The converter settings are not protected against copying. Download with active know-how protection with copy protection (Page 375) Function description Procedure...
  • Page 371 Corrective maintenance 10.2 Downloading the converter settings Precondition The following requirements apply: • The converter power supply has been switched on. • The converter settings are not protected against copying. Download with active know-how protection with copy protection (Page 375) Function description Procedure 1.

  • Page 372: Download From The Pc Using Startdrive

    Corrective maintenance 10.2 Downloading the converter settings You transferred the settings to the converter. ❒ 10.2.1.4 Download from the PC using Startdrive Overview You can transfer the converter settings that have been backed up to a PC back to the converter. Requirement The following preconditions apply: •...

  • Page 373: Download From Iop-2 Operator Panel

    Corrective maintenance 10.2 Downloading the converter settings Function description Procedure 1. Insert the memory card into the converter. 2. Switch on the power supply for the converter. 3. The converter loads the settings from the memory card. 4. After loading, check whether the converter outputs Alarm A01028. –...
  • Page 374 Corrective maintenance 10.2 Downloading the converter settings Function description Procedure 1. Attach the Operator Panel to the converter. 2. Start the download. 3. Wait until the transfer is complete. 4. After loading, check whether the converter outputs Alarm A01028. – Alarm A01028: The loaded settings are not compatible with the converter.

  • Page 375: Download From The Pc Using Startdrive

    Corrective maintenance 10.2 Downloading the converter settings 7. To start commissioning of the safety functions, set p10 = 95. 8. Enter the password for the safety functions in p9761. 9. To confirm the settings of the safety functions, set p9701 = AC. 10.To exit commissioning of the safety functions, set p10 = 0.
  • Page 376 Corrective maintenance 10.2 Downloading the converter settings 3. Connect Startdrive online with the drive. The converter signals faults after the download. Ignore these faults, as they will be automatically acknowledged by the following steps. 4. Press the "Start safety commissioning" button. 5.

  • Page 377: Download With Active Know-How Protection With Copy Protection

    There are two options to avoid recommissioning after a converter has been replaced. Requirement The following preconditions apply: • The end user uses a SIEMENS memory card. • The machine manufacturer (OEM) has an identical machine. Function description Procedure 1: The machine manufacturer only knows the serial number of the new converter 1.
  • Page 378 – Send the encrypted project to the end customer, e.g. via e-mail. 3. The end user copies the project to the Siemens memory card that belongs to the machine. 4. The end user inserts the Siemens memory card into the converter.

  • Page 379: Replacing The Power Module

    Corrective maintenance 10.3 Replacing the Power Module 10.3 Replacing the Power Module Overview You may only replace the Power Module with another Power Module under certain conditions. Condition A replacement is subject to one of the following two conditions: • Replaced and new Power Module have the same power. •...
  • Page 380 Corrective maintenance 10.3 Replacing the Power Module You replaced the Power Module. ❒ Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 381: Firmware Upgrade And Downgrade

    Procedure 1. Download the required firmware to your PC from the Internet. Download (https://support.industry.siemens.com/cs/ww/en/view/67364620) 2. Extract the files to a directory of your choice on your PC. 3. Transfer the unzipped files into the root directory of the memory card.
  • Page 382 Corrective maintenance 10.4 Firmware upgrade and downgrade Requirements • Your converter's firmware is at least version V4.7.x. • You have the memory card with the firmware for that particular converter. Procedure 1. Switch off the 24 V converter power supply voltage. If the converter is equipped with a module for the internal 24 V power supply, you must switch off the 400 V supply instead of the 24 V power supply.
  • Page 383 Corrective maintenance 10.4 Firmware upgrade and downgrade 6. The converter transfers the firmware from the memory card into its memory. The transfer takes between 5 and 10 minutes. While data is being transferred, the LED RDY on the converter stays red. The BF LED flashes orange with a variable frequency.

  • Page 384: Firmware Downgrade

    Corrective maintenance 10.4 Firmware upgrade and downgrade 11.Mount the Power Module. 12.Switch on the 24 V converter power supply voltage or the 400 V converter supply. 13.If the firmware upgrade was successful, the converter LED RDY turns green after several seconds.
  • Page 385 Corrective maintenance 10.4 Firmware upgrade and downgrade Procedure 1. Switch off the 24 V converter power supply voltage. If the converter is equipped with a module for the internal 24 V power supply, you must switch off the 400 V supply instead of the 24 V power supply. 2.
  • Page 386 Corrective maintenance 10.4 Firmware upgrade and downgrade 6. The converter transfers the firmware from the memory card into its memory. The transfer takes between 5 and 10 minutes. While data is being transferred, the LED RDY on the converter stays red. The BF LED flashes orange with a variable frequency.

  • Page 387: Correcting A Failed Firmware Upgrade Or Downgrade

    Corrective maintenance 10.4 Firmware upgrade and downgrade 11.Mount the Power Module. 12.Switch on the 24 V converter power supply voltage or the 400 V converter supply. 13.If the firmware downgrade was successful, after several seconds the converter LED RDY turns green.
  • Page 388 Corrective maintenance 10.4 Firmware upgrade and downgrade Correcting a failed upgrade or downgrade To correct a failed firmware upgrade or downgrade you can check the following: • Does the firmware version fulfill the requirements of your converter? – For an upgrade at least V4.7.x. –...

  • Page 389: Reduced Acceptance Test After Component Replacement And Firmware Change

    Corrective maintenance 10.5 Reduced acceptance test after component replacement and firmware change 10.5 Reduced acceptance test after component replacement and firmware change After a component has been replaced or the firmware updated, a reduced acceptance test of the safety functions must be performed. Measure Acceptance test Acceptance test...
  • Page 390 Corrective maintenance 10.5 Reduced acceptance test after component replacement and firmware change Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 391: Technical Data

    Technical data 11.1 Performance ratings of the Control Module - CU240M Feature Specification Operating voltage 24 V DC External supply 24 V DC ± 15% Setpoint resolution 0.01 Hz digital; 0.01 Hz serial Digital inputs 4 programmable digital inputs • Voltage: ≤...

  • Page 392: Performance Ratings Power Module - Pm240M

    Technical data 11.2 Performance ratings Power Module - PM240M 11.2 Performance ratings Power Module - PM240M General performance ratings Feature Specification Line operating voltage & 3 AC 380 V (- 10%) … 480 V (+ 10%) power ranges High Overload: 0.37 kW … 4.0 kW (0.5 hp … 5.0 hp) Input frequency 47 Hz …...

  • Page 393: Sinamics G110M Specifications

    Technical data 11.3 SINAMICS G110M specifications 11.3 SINAMICS G110M specifications Power-dependent performance ratings Note UL certified Fuses must be used UL certified Fuses must be used" it should state "In order that the system is in compliance with UL requirements, UL listed class J fuses must be used. The fuse rating of these fuses must be equal to or less that the ratings given in Table 4-2 Rated Output, Input and Fuses (Page 60).
  • Page 394 Technical data 11.3 SINAMICS G110M specifications Article No. 6SL3517-… …1BE14-3AM0 Cross section of line and motor cable 1 … 2.5 mm 18 … 14 Tightening torque for line and motor cable 0.5 Nm / 4 lbf in Weight 2.1 kg Table 11-3 PM240M, Frame Sizes B, Class A filter, 3 AC 380 V …...

  • Page 395: Ambient Operating Temperature

    Note IP protection of the motor The motors of the SINAMICS G110M drive have a standard IP protection rating of IP54. The IP rating of the SINAMICS G110M drive is determined by the lowest IP rating of its components. Distributed converter for SIMOGEAR geared motors...

  • Page 396: Current Derating As A Function Of The Installation Altitude

    Technical data 11.5 Current derating as a function of the installation altitude 11.5 Current derating as a function of the installation altitude Current derating depending on the installation altitude The permissible converter output current is reduced above an installation altitude of 1000 m. Motor speed The speed at which the motor is running affects the temperature that is generated by the motor.

  • Page 397: Pulse Frequency And Current Reduction

    Technical data 11.6 Pulse frequency and current reduction 11.6 Pulse frequency and current reduction Relationship between pulse frequency and output base-load current reduction Table 11-5 Current reduction depending on pulse frequency Rated power Rated output current at pulse frequency of based on LO 4 kHz 6 kHz...

  • Page 398: Protecting Persons From Electromagnetic Fields

    EMC installation guidelines (Page 62) Description The following information regarding electromagnetic fields relates solely to converters supplied by Siemens. The converters are normally used in machines. The assessment and testing is based on DIN EN 12198. The indicated minimum distances apply to the head and complete torso of the human body.

  • Page 399: Appendix

    SINAMICS G120C. The extended safety functions SS1, SLS, SSM and SDI are approved when ✓ ✓ using synchronous-reluctance motors from Siemens and third-party manu‐ facturers. The converter transmits the state of the fail-safe digital input F-DI 0 via ✓...

  • Page 400: Firmware Version 4.7 Sp10

    Appendix A.1 New and extended functions A.1.2 Firmware version 4.7 SP10 Table A-2 New functions and function changes in firmware 4.7 SP10 Function SINAMICS G120 G120D New parameter r7844 [1] for displaying the firmware version in plain text. ✓ ✓ ✓...
  • Page 401 For more information, refer to the "Basic Positioner" Function Manual or the operating instructions for "SINAMICS G120D Converter with CU250D-2 Con‐ trol Units". "Basic positioner" function manual (https:// support.industry.siemens.com/cs/ww/en/view/109477922) Operating instructions SINAMICS G120D with CU250D-2 (https:// support.industry.siemens.com/cs/ww/en/view/109477365) Installation with PM240-2 or PM240P-2 Power Modules Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 402: Firmware Version 4.7 Sp9

    A PM240‑2 Power Module is required to operate a 1FP1 synchronous-reluc‐ tance motor with SINAMICS G120 Support of 1FP3 synchronous-reluctance motors ✓ A PM240‑2 Power Module is required to operate a 1FP3 synchronous-reluc‐ tance motor along with a selective release from SIEMENS Support of 1LE5 induction motors ✓ ✓ ✓...
  • Page 403 Appendix A.1 New and extended functions Function SINAMICS G120 G120D Expansion of the "End stop control" function on the following converters: ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ • SINAMICS G120 • SINAMICS G120C • SINAMICS G120D Expansion of the technology controller to include the following functions: ✓...

  • Page 404: Firmware Version 4.7 Sp6

    Appendix A.1 New and extended functions A.1.4 Firmware version 4.7 SP6 Table A-4 New functions and function changes in firmware 4.7 SP6 Function SINAMICS G120 G120D Support for the Power Module PM240-2, FSF frame sizes ✓ ✓ ✓ ✓ Support of PM240P‑2 Power Modules frame sizes FSD … FSF ✓...

  • Page 405: Firmware Version 4.7 Sp3

    Appendix A.1 New and extended functions A.1.5 Firmware version 4.7 SP3 Table A-5 New functions and function changes in firmware 4.7 SP3 Function SINAMICS G120 G120D PM240‑2 Power Modules, frame sizes FSD and FSE are supported ✓ ✓ ✓ ✓ The Safety Integrated Basic Function Safe Torque Off (STO) is supported via ✓...
  • Page 406 Appendix A.1 New and extended functions Function SINAMICS G120 G120D The technology controller output can be enabled and disabled during oper‐ ✓ ✓ ✓ ✓ ✓ ation Ramp-function generator remains active with enabled technology controller ✓ Line contactor control using a digital output of the converter to save energy ✓...

  • Page 407: Firmware Version 4.7

    Appendix A.1 New and extended functions A.1.6 Firmware version 4.7 Table A-6 New functions and function changes in Firmware 4.7 Function SINAMICS G120 G120D Supporting the identification & maintenance datasets (I&M1 … 4) ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓...

  • Page 408: Firmware Version 4.6 Sp6

    Appendix A.1 New and extended functions A.1.7 Firmware version 4.6 SP6 Table A-7 New functions and function changes in firmware 4.6 SP6 Function SINAMICS G120 G120D Support for the new Power Modules ✓ • PM330 IP20 GX Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 409: Firmware Version 4.6

    Appendix A.1 New and extended functions A.1.8 Firmware version 4.6 Table A-8 New functions and function changes in Firmware 4.6 Function SINAMICS G120 G120D Support for the new Power Modules ✓ ✓ ✓ ✓ • PM240-2 IP20 FSB … FSC •...

  • Page 410: Interconnecting Signals In The Converter

    Appendix A.2 Interconnecting signals in the converter Interconnecting signals in the converter A.2.1 Fundamentals The following functions are implemented in the converter: • Open-loop and closed-loop control functions • Communication functions • Diagnosis and operating functions Every function comprises one or several blocks that are interconnected with one another. Figure A-1 Example of a block: Motorized potentiometer (MOP) Most of the blocks can be adapted to specific applications using parameters.
  • Page 411 Appendix A.2 Interconnecting signals in the converter Binectors and connectors Connectors and binectors are used to exchange signals between the individual blocks: • Connectors are used to interconnect "analog" signals (e.g. MOP output speed) • Binectors are used to interconnect digital signals (e.g. "Enable MOP up" command) Figure A-3 Symbols for binector and connector inputs and outputs Binector/connector outputs (CO/BO) are parameters that combine more than one binector...

  • Page 412: Application Example

    Appendix A.2 Interconnecting signals in the converter A.2.2 Application example Shift the control logic into the converter It is only permissible that a conveyor system starts when two signals are present simultaneously. These could be the following signals, for example: •...
  • Page 413 Appendix A.2 Interconnecting signals in the converter Explanation of the application example using the ON/OFF1 command Parameter p0840[0] is the input of the "ON/OFF1" block of the converter. Parameter r20031 is the output of the AND block. To interconnect ON/OFF1 with the output of the AND block, set p0840 = 20031.

  • Page 414: Electromagnetic Compatibility

    Appendix A.3 Electromagnetic Compatibility Electromagnetic Compatibility The SINAMICS G110M drives have been tested in accordance with the EMC Product Standard EN 61800-3:2004. Details see declaration of conformity Condition The drive is installed in accordance with the manufacturer’s guidelines and in accordance with good EMC practices.
  • Page 415 Appendix A.3 Electromagnetic Compatibility EMC Emissions Table A-10 Conducted disturbance voltage and radiated emissions EMC Phenomenon Converter type Level acc. to Remark IEC 61800‑3 Conducted emissions All converters with integrated class A filters. Category C2 (disturbance voltage) First Environment - Article number: Professional Use 6SL3517-1BE**-*A**...
  • Page 416 Appendix A.3 Electromagnetic Compatibility EMC Immunity The SINAMICS G110M drives have been tested in accordance with the immunity requirements of category C3 (industrial) environment: Table A-12 EMC Immunity EMC Phenomenon Standard Level Performance Criterion Electrostatic Discharge (ESD) EN 61000-4-2 4 kV Contact discharge 8 kV Air discharge Radio-frequency Electromagnet‐...

  • Page 417: Manuals And Technical Support

    A.4 Manuals and technical support Manuals and technical support A.4.1 Manuals for your converter Converter manuals • List Manual (https://support.industry.siemens.com/cs/ww/en/view/109478707) Parameter list, alarms and faults. Graphic function diagrams • Operating instructions (https://support.industry.siemens.com/cs/ww/en/view/ 102316337) Installing, commissioning and maintaining the converter. Advanced commissioning (this...

  • Page 418: Configuring Support

    Catalog Ordering data and technical information for the converters SINAMICS G. Catalogs for download or online catalog (Industry Mall): Everything about SINAMICS G110M (www.siemens.com/sinamics-g110m) SIZER The configuration tool for SINAMICS, MICROMASTER and DYNAVERT T drives, motor starters, as well as SINUMERIK, SIMOTION controllers and SIMATIC technology Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...

  • Page 419: Product Support

    Article number: 6SL3070-0AA00-0AG0 Download SIZER (http://support.automation.siemens.com/WW/view/en/ 10804987/130000) EMC (electromagnetic compatibility) technical overview Standards and guidelines, EMC-compliant control cabinet design EMC overview (https://support.industry.siemens.com/cs/ww/en/view/103704610) EMC Guidelines configuration manual EMC-compliant control cabinet design, potential equalization and cable routing EMC installation guideline (http://support.automation.siemens.com/WW/view/en/ 60612658)
  • Page 420 Appendix A.4 Manuals and technical support • Users and specialists from around the world share their experience and knowledge in the Forum. • You can find your local representative for Automation & Drives via our contact database under "Contact & Partner". •...

  • Page 421: Index

    Index Block, 408 Braking functions, 311 Braking method, 311 Braking module, 316 1FK7 encoderless synchronous motor, 127 Braking resistor, 316 24 V PSU, 55 Cable protection, 76 Catalog, 416 Category C2, 413 CDS (Command Data Set), 227, 255 87 Hz characteristic, 75 Centrifuge, 127, 311 87 Hz characteristic, 75 Chain conveyors, 127...
  • Page 422 Index Current reduction, 395 Cyclic communication, 204 Factory pre-assignment, 80 Factory settings, 130 Daisy chain, 76 Restoring the, 130, 132, 133 Data backup, 137, 143 Fan, 104, 125 Data set 47 (DS), 207 Fans, 127, 320 Data set changeover, 255 Fault DC braking, 186, 191, 312, 313, 314, 315 Acknowledge, 355...
  • Page 423 Index Horizontal conveyor, 104 Horizontal conveyors, 316 Hotline, 417 Humidity range, 393 Main entry, 56 Main screen form (basic functions), 248 Manual mode, 227 Manuals I_max controller, 319 Converter accessories, 415 i2t monitoring, 322 Download, 415 Inclined conveyors, 104, 316 Function Manual for Safety Integrated, 415 IND (page index), 196, 200, 201 Overview, 415...
  • Page 424 Index Overload capability, 390 Overview Manuals, 415 Overvoltage, 328 Ramp-down time, 276, 277 Scaling, 279 Ramp-function generator, 269, 275 Ramp-up time, 276, 277 p0015, configuring macro interfaces, 80 Scaling, 279 Parabolic characteristic, 289, 292 RDY (Ready), 346 Parameter channel, 194 Ready, 160 Parameter channel";...
  • Page 425 Index Speed Temperature monitoring, 322, 326 Limiting, 269 Temperature range, 390 Speed control, 296 Temperature sensor, 80 Square-law characteristic, 289, 292 Temperature switch, 323 Stacker crane, 127 Terminal block, 162 Standards Test signals, 250 EN 61800-3, 34 Three-wire control, 170 EN 60146-1-1, 414 Torque accuracy, 127 EN 61000-2-4, 414...
  • Page 426 Index Distributed converter for SIMOGEAR geared motors Operating Instructions, 10/2020, FW V4.7 SP13, A5E31298649B AL...
  • Page 428 More information SINAMICS inverter: www.siemens.com/sinamics Safety Integrated: www.siemens.com/safety-integrated PROFINET: www.siemens.com/profinet Siemens AG Digital Factory Motion Control Postfach 3180 91050 ERLANGEN GERMANY For more informati- on on SINAMICS G110M, scan the QR code.

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