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Siemens Sinamics G110M Original Instructions Manual

Distributed converter for simogear geared motors.
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   Summary of Contents for Siemens Sinamics G110M

  • Page 3 ___________________ SINAMICS G110M Operating Changes in this manual Instructions Fundamental safety ___________________ instructions ___________________ SINAMICS Introduction ___________________ Description SINAMICS G110M SINAMICS G110M Operating ___________________ Instructions Installation ___________________ Commissioning Operating Instructions ___________________ Adapt inputs and outputs ___________________ Configure fieldbus ___________________ Functions...
  • Page 4: Legal Information

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Changes In This Manual

    P0015 Macros - new format of diagrams Basic commissioning (Page 84) SINAMICS G110M converter SINAMICS G110M converter (Page 24) General layout General layout SINAMICS G110M system (Page 30) Installing 24 V power supply Installing the 24V power supply (Page 54) Electrical information...
  • Page 6 Acceptance tests for the safety functions Acceptance tests for the safety func- tions (Page 325) Standards section Standards PM240M (Page 330) Manuals and technical support Manuals and technical support (Page 334) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 7: Table Of Contents

    Description ............................23 Identifying the components of the system ................23 SINAMICS G110M converter ....................24 Commissioning tools ....................... 29 General layout SINAMICS G110M system ................30 Installation ............................35 Mechanical Installation......................36 4.1.1 Dimensions of converters and motors ..................36 System Installation ........................
  • Page 8 Dual slave mode ........................151 7.5.4 Assignment tables ........................ 153 7.5.5 Cyclic and acyclic communications via CTT2 ..............155 7.5.5.1 Cyclic communication ......................156 7.5.5.2 Acyclic communication - standard ..................157 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 9 Changing over the motor standard ..................214 8.9.2.2 Changing over the unit system ..................... 214 8.9.2.3 Changing over units for the technology controller ..............215 8.9.2.4 Switching units with STARTER ..................... 215 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 10 Generating an exception list for know-how protection ............275 Service and maintenance ........................277 10.1 Overview of replacing Inverter components ................ 277 10.2 Replacing the Control Unit ....................279 10.3 Replacing the Power Module ....................280 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 11 Technical data ............................ 303 12.1 Performance ratings Control Module ..................303 12.2 Performance ratings Power Module ..................304 12.3 SINAMICS G110M specifications ..................305 12.4 Ambient operating temperature .................... 307 12.5 Current derating - depending on the installation altitude ............308 12.6 Pulse frequency and current reduction .................
  • Page 12 Table of contents A.11.3 Product Support ........................335 Index ..............................337 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 13: Fundamental Safety Instructions

    • Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 14 • Install devices without a protective housing in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented. • Ensure that smoke can only escape via controlled and monitored paths. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 15 • Check that the warning labels are complete based on the documentation. • Attach any missing warning labels to the components, in the national language if necessary. • Replace illegible warning labels. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 16 • Protect the parameterization (parameter assignments) against unauthorized access. • Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY STOP or EMERGENCY OFF). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 17: Safety Instructions For Electromagnetic Fields (emf)

    – Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring • Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 18: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
  • Page 19 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 20 For more information about residual risks of the components in a drive system, see the relevant sections in the technical user documentation. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 21: Introduction

    This relates, e.g. to operation with fieldbus systems and safety-related applications. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 22: Guide Through This Manual

    Meaning of the LEDs on the front of the inverter. System runtime. Faults and warnings. ⑩ The most important technical data of the inverter. ⑪ Setting up the new inverter functions. Application examples. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 23: Description

    Description Identifying the components of the system The SINAMICS G110M is a complete converter system for controlling the speed of a three- phase motor. Each part of the system is shown in the following figure. Figure 3-1 Identifying the components of the system SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 24: Sinamics G110m Converter

    Description 3.2 SINAMICS G110M converter SINAMICS G110M converter Overview The SINAMICS G110M system consists of the following components: ● Terminal Housing (including the Control Module) ● Power Module ● Three-phase motor. The Power Modules are designed for a specific power range and the terminal housings are designed to work with specific motors.
  • Page 25 FS100/112 HanQ 4/2 / 7/8" 6SL3544-0QB02-1MA0 Every SINAMICS G110M is delivered with the following accessories: All variants ● PTC connection cable - this is the extension cable used to connect the PTC wires from the motor to the connection on the CPI board.
  • Page 26 The following tables detail the motors that are compatible with the SINAMICS G110M system. Due to the unique nature of the SINAMICS G110M system, there are a number of restrictions regarding the type of options and devices used with the motors. These are listed below: ●...
  • Page 27 Rules for the use of the motors: ● Rated output current of the converter ≥ rated input current of the motor. ● For the SINAMICS G110M use only the following types of motors: – SIMOTICS GP 1LA, frame size 71 –...
  • Page 28 Description 3.2 SINAMICS G110M converter Table 3- 4 Compatible motors for the SINAMICS G110M Power Modules Control Units Motors Type Motor Com- Type Frame Power Efficiency Type Frame muni- Size (kW) Size cations 6SL3517-1BE11-3AM0 FS 71 6SL3544-0LB02-1BA0 0.37 1LA7073-4AB 6SL3517-1BE12-3AM0...
  • Page 29: Commissioning Tools

    Description 3.3 Commissioning tools Commissioning tools Figure 3-3 Commissioning tools - PC or IOP Handheld Kit SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 30: General Layout Sinamics G110m System

    Description 3.4 General layout SINAMICS G110M system Table 3- 5 Components and tools for commissioning and data backup Component or tool Article number Operator Panel IOP Handheld Kit - Version 1.5 or later 6SL3255-0AA00-4HA0 Optical cable Required for using IOP Handheld Kit with CU240M...
  • Page 31 Description 3.4 General layout SINAMICS G110M system Figure 3-4 General layout of the system - all variants except CU240M AS-i SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 32 Description 3.4 General layout SINAMICS G110M system Table 3- 6 Description and location of interfaces Item Description Item Description Power Module Blanking plate - to seal the opposite side of the Terminal Housing from which the CPI has been fitted.
  • Page 33 Description 3.4 General layout SINAMICS G110M system Figure 3-5 SINAMICS G110M ASi General Layout SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 34 Description 3.4 General layout SINAMICS G110M system Table 3- 7 Description and location of interfaces Item Description Item Description Status LEDs AS-i connection and Aux power Optical I/O connection Digital inputs 0 and 1 Potentiometer Mains supply connection Mini USB connection Braking resistor &...
  • Page 35: Installation

    If a residual current device (RCD) is used to provide protection in case of direct or indirect contact, only a type B RCD may be used on the power supply side of this product. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 36: Mechanical Installation

    GREEN and indicated by the ground symbol. These fixing points provide the correct earthing between the terminal housing and the motor and MUST be used. All fixing bolts for the terminal housing are supplied with each terminal housing. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 37 To ensure that the correct motor is selected the following sources of information should be consulted: ● The relevant system catalog, for example the SINAMICS G120 catalog. ● The relevant motor catalog. ● The Siemens "Configurator" online software application for dimensioning motors (Siemens motor configurator (https://eb.automation.siemens.com/goos/catalog/Pages/ProductData.aspx?catalogRegio n=WW&language=en&nodeid=10028832&tree=CatalogTree&regionUrl=%2F&autoopen= false&activetab=product#topAnch&activetab=config&))
  • Page 38 Figure 4-3 Example of the data available from the Sizer program Mounting orientation The G110M system has been designed to operate in any orientation depending on the motor mounting configuration. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 39: System Installation

    It is also possible that the SINAMICS G110M system is delivered as separate components, which will require the system to be fitted together before installation and commissioning can take place.
  • Page 40 In some illustrations, components have been removed to enhance the clarity of what is being described. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 41 4.2 System Installation Note Use only Non-Drive End (NDE) motor configurations The SINAMICS G110M has been designed to be used in conjunction with NDE motors. Do not use standard motor terminal box mountings with the SINAMICS G110M systems. Disassembly procedure When the SINAMICS G110M is delivered as separate components, the terminal housing must be fitted to the motor.
  • Page 42 There are no screws holding down the connectors - they are se- • cured and held in place when the Control Module is fitted. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 43: Installation Procedure

    Installation 4.2 System Installation Installation procedure Having dismantled the SINAMICS G110M Terminal Housing, the following procedure should be performed to complete the installation of the whole system. Star and Delta Configuration Configure the motor terminals for either star or delta configuration depending upon the voltage requirement of the application and the mains input voltage.
  • Page 44 For further information, please refer to the following docu- ment: LA/LE motors for mounting on SIMOGEAR gearboxes (http://support.automation.siemens.com/WW/view/en/60666508). If the SINAMICS G110M is ordered as a complete system, then • all mechanical and electrical installation is completed in the facto- ry prior to delivery.
  • Page 45 • If a brake is not used the cable entry must be sealed with a blank- • ing plug to ensure the IP65 rating of the system is maintained. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 46 The final connection of the temperature sensor cannot be com- • pleted until the CPI has been fitted. This will be done after the CPI is fitted, as shown later in this procedure. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 47 2. Tighten the earthing post screw to 1.5 Nm. Note: If the SINAMICS G110M is ordered as a complete system, then all mechanical and electrical installation is completed in the factory prior to delivery. Connecting the mains cables (HANQ variant) 1.
  • Page 48 3. Connect the L1, L2 and L3 terminals of the terminal housing to the output cable through the cable gland. Note: On the glanded variant no pre-cut cables are provided. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 49 The internal braking resistor can be fitted on the left or right side of the terminal housing, but must always be fitted on the opposite side of the terminal housing from Communications and Power Interface (CPI). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 50 • the left or right side of the terminal housing, but must always be fitted on the opposite side of the terminal housing from the inter- nal braking resistor. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 51 18. PROFIBUS / USS network termination switch When using the PROFIBUS or USS communications protocols, the last converter on the network must have the network termination switch in the ON position. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 52 20. Fit Power Module onto the terminal housing The Power Module is fitted on top of the terminal housing and screwed in place with the four self-retaining screws. Note: Screws tightening torque: 2.0 Nm. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 53 G110M system. ● Connect the PE terminal on the left-hand side of the inverter to appropriate grounding point of the installation. ● Use a short wire connection. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 54: Installing The 24v Power Supply

    The optional 24V PSU can be ordered using the following order number: 6SL3555-0PV00-0AA0 A brief description of the layout and the connections of the 24V PSU are given in the following figure. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 55 Module, when the mains supply is disconnected, all power will be lost to the Control Module. ● The 24V PSU is not suitable for use with the SINAMICS G110M AS-i variants of the SINAMICS G110M system. SINAMICS G110M Operating Instructions...
  • Page 56 9. Fit the CM back into place - ensuring that it securely fastened into place. 10.Replace the PM. 11.Fit blanking cap to the 7/8th connector. 12.Power can now be restored to the system. Figure 4-6 Fitting the input and output connections SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 57: Electrical Installation

    Installation 4.3 Electrical Installation Electrical Installation 4.3.1 SINAMICS G110M Electrical data Power Module specifications - 3AC 380 V (-10%) ... 480 V (+10%) Table 4- 2 Rated Output, Input and Fuses Product Frame size Rated output Fuse* Rated output Rated input 3NA3…...
  • Page 58 * The optional 24 V PSU is an orderable item which is designed specifically for use with the SINAMICS G110M converter. The 24 V PSU is fitted to the terminal housing as shown in Installing the 24V power supply (Page 54). The external 24 V supply is sourced by the user and is connected to the converter through the 24 V connections as shown in Connection and cables (Page 63).
  • Page 59 CAUTION Thermal stability of the system The SINAMICS G110M system is comprised of a motor and a converter which are designed to work together. The system can generate a significant amount of heat which can affect the performance of your application.
  • Page 60: Emc Installation Guidelines

    ● Connect shields to the grounded housings at both ends with excellent electrical conductivity and a large contact area. ● Bond the cable shields to the plug connectors of the Converter. ● Don't interrupt cable shields by intermediate terminals. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 61: Equipotential Bonding

    Grounding and high-frequency equipotential bonding measures The following figure illustrates all grounding and high-frequency equipotential bonding measures using an example with the SINAMICS G110M. Figure 4-7 Grounding and high-frequency equipotential bonding measures in the drive system and...
  • Page 62 ● Installations with bad grounding systems The connections in the following figure provide a solid, high-frequency bonding between the driven machine and the converter. Figure 4-8 Additional high-frequency bonding of the drive system SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 63: Connection And Cables

    In some cases, it is possible to extend the cable length by the use of appropriate repeaters. The maximum cable lengths for the various communications protocols are given in the following table: SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 64 AS-i network furthest from the power unit. Only one power unit is required to power the slaves on the segement up to 200 m (656 ft). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 65 Installation 4.3 Electrical Installation Outline block diagram Figure 4-9 Outline block diagram SINAMICS CU240M and PM240M SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 66 Cable, connectors and tools specifications The detailed specifications for the cables, connectors and tools required to manufacture the necessary cables for the SINAMICS G110M are listed in the following documents and can be accessed using the relevant links: SINAMICS and motors for Single-Axis Drives D31 catalog (https://w3app.siemens.com/mcms/infocenter/content/en/Pages/order_form.aspx?nodeKey=...
  • Page 67 CPI. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 68 Installation 4.3 Electrical Installation Figure 4-11 SINAMICS G110M CU240M USS terminal diagram SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 69 Installation 4.3 Electrical Installation Figure 4-12 SINAMICS G110M CU240M PROFIBUS terminal diagram SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 70 Installation 4.3 Electrical Installation Figure 4-13 SINAMICS G110M CU240M PROFINET terminal diagram SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 71 Installation 4.3 Electrical Installation Figure 4-14 SINAMICS G110M CU240M ASi terminal diagram When the HAN Q4/2 connector is used on the CPI/terminal housing the mains supply connections are shown in the following figure. Figure 4-15 SINAMICS G110M PM240M connections diagram SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 72 Further adaption of the inputs and outputs of the Inverter are possible, please refer to relevant section in the SINAMICS G110M Operating Instructions for further information. The internal motor and power connections on the G110M system are located inside the Control Unit and motor housing.
  • Page 73: Cable Protection

    Installation using power-through daisy chain The SINAMICS G110M system has been designed to allow a converter to utilize power- through to provide the mains power for a number of converters in a daisy chain. The maximum current limits for the daisy chain are given below: ●...
  • Page 74: Connecting The Profinet Interface

    Cable GP 2 x 2 Industrial Ethernet FC Trailing 85 m (278 ft) 6XV1840–3AH10 Cable 2 x 2 Industrial Ethernet FC Marine 85 m (278 ft) 6XV1840–4AH10 Cable 2 x 2 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 75: Terminal Assignment Dependent On Interface Configuration

    For a complete technical specification of the individual connections, as shown in the following diagram, please refer to following figures: ● Figure 4-11 SINAMICS G110M CU240M USS terminal diagram (Page 68) ● Figure 4-12 SINAMICS G110M CU240M PROFIBUS terminal diagram (Page 69) ●...
  • Page 76 Figure 4-20 Macro 7 - Switch over between fieldbus and jogging using DI 3 (default DP/PN) Figure 4-21 Macro 30 - ASi Single slave with fixed setpoints (default ASi) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 77 CU240M ASi Control Modules. Figure 4-22 Macro 7 - Switch over between fieldbus and jogging using DI 3 (default DP/PN) Figure 4-23 Macro 9 - Motorized potentiometer (MOP) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 78 Figure 4-24 Macro 12 - Two-wire control with method 1 Figure 4-25 Macro 17 - Two-wire control with method 2 Figure 4-26 Macro 18 - Two-wire control with method 3 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 79 4.3 Electrical Installation Figure 4-27 Macro 19 - Three-wire control with method 1 Figure 4-28 Macro 20 - Three-wire control with method 2 Figure 4-29 Macro 21 - Fieldbus USS SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 80 Macro 28 - Conveyor with 2 fixed setpoints Figure 4-31 Macro 29 - Conveyer with potentiometer and fixed setpoint (default USS) Figure 4-32 Macro 30 - ASi Single slave with fixed setpoints (default ASi) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 81 Installation 4.3 Electrical Installation Figure 4-33 Macro 31 - ASi Dual slave with fixed setpoints Figure 4-34 Macro 32 - ASi Single slave with analog setpoint SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 82 Installation 4.3 Electrical Installation Figure 4-35 Macro 33 - 4DI decentral conveyor with fieldbus Figure 4-36 Macro 34 - ASi Dual slave with setpoint SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 83: Commissioning

    → (Page 117) . 6. If necessary, set further functions in the converter. → (Page 161) . 7. Save your settings. → (Page 261) . You have fully commissioned the converter. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 84: Basic Commissioning

    The default settings for the motor data assumes you are using a Siemens standard 4-pole motor. If you are not using a Siemens standard 4-pole motor with a motor which has the same rating as the converter, for example, a 1.5 kW converter and a 1.5 kW motor, then your application will not work correctly after a factory reset.
  • Page 85: Collecting Motor Data

    5.2.1.1 Collecting motor data The SINAMICS G110M system is generally delivered as a completely assembled, Inverter, Power Module and motor, but it may be necessary to input specific motor data depending on the requirements of the users application. All the necessary motor data is displayed on the motor rating label as shown in the following example.
  • Page 86 Commissioning 5.2 Basic commissioning Matrix code Applied standard Serial No. FDU = Siemens AG, Bahnhofstr. 40, 72072 Tübingen, Germany CE marking or other marking, if required Order No. Model - Type - Size Mounting position Degree of protection according to IEC 60034-5 or IEC 60529...
  • Page 87: Inverter Factory Setting

    [rpm] 44 Motor designation, active part ● If you use the STARTER commissioning tool and a SIEMENS motor, you only need to specify the order number of the motor, otherwise you must note the data from the motor rating label.
  • Page 88 Check that the control quality of the drive is good enough for the requirements of the application without commissioning. We recommend configuring the drive with the precise motor data. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 89: V/f Control Or Speed Control

    ● When the maximum motor speed exceeds the following values: Converter pulse frequency 2 kHz 4 kHz and higher Pole number of the motor 4-pole 4-pole Maximum motor speed [rpm] 4980 7200 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 90: Defining Additional Requirements For The Application

    Motor data using p300 and p301 Preassigned motor data using p0300 and p0301 The SINAMICS G110M software has been configured to utilize the input of the motor data using a motor code. There are two parameters associated with this function, they are p0300 (motor type) and p0301 (motor code).
  • Page 91 2. Entered the relevant code for the motor. 3. The motor data is automatically assigned for the motor. 4. The basic commissioning wizard continues but does not ask for any further motor data to be entered. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 92: Restoring The Factory Settings

    In cases such as these, resetting the converter to the factory settings is accomplished by setting the following parameters to the shown values: ● Parameter p0010=30. ● Parameter p0970 = 1. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 93: Basic Commissioning With Dip Switches

    DIP switches. The DIP switches are located on the communications board within the Control Unit housing, as shown in the figure below. Figure 5-4 DIP Switches location SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 94 If the DIP switch is activated for a specific function, then the parameters for that function cannot be modified by manually editing the parameter value, i.e. ready-only. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 95 PROFIBUS address DIP-switch for use with the PROFIBUS and USS variant of the CU240M. Examples of the DIP switches and their individual settings are illustrated in the figures below. Figure 5-6 PROFIBUS address DIP Switch SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 96 Commissioning 5.2 Basic commissioning Figure 5-7 Commissioning DIP Switch 1 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 97 Commissioning 5.2 Basic commissioning Figure 5-8 Commissioning DIP Switch 2 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 98: Basic Commissioning With Iop

    In this example the "Standard Drive Control" is selected. Select the correct Motor Data for your Inverter and at- tached motor. This data is used to calculate the correct speed and displayed values for the application. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 99 Once the motor data has been entered, the steps shown below will be presented. Select the Technology Application characteristics of the application. 11. Select the required macro source. See p0015 Macros (Page 100). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 100: P0015 Macros

    Macro 21 is the default settings for the CU240M USS Control Module and Macro 30 is the default settings for the CU240M ASi Control Modules. Figure 5-9 Macro 7 - Switch over between fieldbus and jogging using DI 3 (default DP/PN) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 101 5.2 Basic commissioning Figure 5-10 Macro 9 - Motorized potentiometer (MOP) Figure 5-11 Macro 12 - Two-wire control with method 1 Figure 5-12 Macro 17 - Two-wire control with method 2 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 102 Figure 5-13 Macro 18 - Two-wire control with method 3 Figure 5-14 Macro 19 - Three-wire control with method 1 Figure 5-15 Macro 20 - Three-wire control with method 2 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 103 Figure 5-16 Macro 21 - Fieldbus USS Figure 5-17 Macro 28 - Conveyor with 2 fixed setpoints Figure 5-18 Macro 29 - Conveyer with potentiometer and fixed setpoint (default USS) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 104 Commissioning 5.2 Basic commissioning Figure 5-19 Macro 30 - ASi Single slave with fixed setpoints (default ASi) Figure 5-20 Macro 31 - ASi Dual slave with fixed setpoints SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 105 Commissioning 5.2 Basic commissioning Figure 5-21 Macro 32 - ASi Single slave with analog setpoint Figure 5-22 Macro 33 - 4DI decentral conveyor with fieldbus SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 106: Basic Commissioning With Starter

    5.2.7 Basic commissioning with STARTER PC-based commissioning tools STARTER and Startdrive are PC tools to commission Siemens inverters. The graphic user interface supports you when commissioning your inverter. Most of the inverter functions are available in screen forms. The screen forms that are shown in this manual show generally valid examples. The number of setting options available in screen forms depends on the particular inverter type.
  • Page 107: Adapting The Usb Interface

    If the interface is appropriately set, then the "Accessible nodes" screen form lists the converters, which are connected via the USB interface. In this case, go to Point 7. If incorrectly set, then the "No additional nodes found" message is displayed. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 108: Generating A Starter Project

    2. To start the wizard, click on "Search online for drive units ...". 3. Follow the instructions of the Wizard, and set everything that you require for your particular project. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 109: Go Online And Start Wizard For Basic Commissioning

    ③ The converter is offline 4. When you are online, double-click on "Control Unit". 5. Start the wizard for basic commissioning. You are online and have started basic commissioning. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 110 • [3]: Setting only for steady-state operation with slow speed changes. We recommend setting [1] if load surges in operation cannot be ruled out. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 111: Identifying Motor Data

    ● The motor has cooled down to the ambient temperature. If the motor is too hot, the motor data identification will provide incorrect values and the closed-loop speed control will become unstable. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 112 If you have also selected a rotating measurement with self-optimization of the speed control in addition to the motor data identification, then you must switch on the motor again as described above and wait for the optimization run to be completed. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 113: Using The As-i Programmer

    ProG is momentarily displayed, followed by AddrES. The number allocated to slave 1 is now shown at the bottom of the display. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 114 0, then both slaves numbers will be reset to 0. Modifying an existing address of a single slave within the Inverter will not affect the address of the other slave. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 115 Press the buttons to select the new slave address number. Press the button to confirm the new address. ProG is displayed briefly followed by confirmation of the address change. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 116 Commissioning 5.2 Basic commissioning SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 117: Adapt Inputs And Outputs

    Command data set selection CDS bit 0 p1036 Motorized potentiometer, setpoint, lower p0840 ON/OFF1 p1055 Jog bit 0 p0844 OFF2 p1056 Jog bit 1 p0848 OFF3 p1113 Setpoint inversion SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 118 For more information, see the parameter list and the function block diagrams 2210 ff of the List Manual. Analog inputs as digital inputs When required, you can use the analog inputs as additional digital inputs. Figure 6-2 Additional digital inputs SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 119: Digital Outputs

    You can invert the signal of the digital output using parameter p0748. For more information, see the parameter list and the function block diagram 2241 of the List Manual. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 120: Analog Inputs

    The converter offers a set of DIP switches where the type of analog input can be selected. This is shown in the following figure: For further information on commissioning using the DIP switch, see Basic Commissioning with DIP switches (Page 93). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 121 (p0757, p0758) and (p0759, p0760). Parameters p0757 … p0760 are assigned to an analog input via their index, e.g. parameters p0757[0] … p0760[0] belong to analog input 0. Figure 6-4 Scaling characteristics SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 122 Small signals of a few millivolts are often corrupted by interference in the cable. To be able to enter a setpoint of exactly 0 V via an analog input, you must specify a deadband. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 123: Deadband Of The Analog Inputs

    Settings of the deadband of the analog inputs Description rame- p0764 Deadband of the analog input AI0 (factory setting: 0) p0764 Deadband of the analog input AI1 (Factory setting: 0) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 124 Adapt inputs and outputs 6.2 Analog inputs SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 125: Configure Fieldbus

    Further information on fieldbus, profiles and interfaces can be found in the Fieldbus Function Manual. For a list of all the manuals associate with this product, see Manuals for your converter (Page 334). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 126: Communication Via Profinet

    – Device replacement without removable medium Requirement: Topology created in the control – Shared device only in the case of control units with fail-safe functions (see Safety function manual) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 127: What Do You Need For Communication Via Profinet

    The external 24 V supply is only required if communications with the control should also run when the mains voltage is switched off. You have connected the inverter to the control using PROFINET. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 128: Configuring Communication To The Control

    Additional information on this topic is provided in the "Fieldbuses" Function Manual, also see Manuals for your converter (Page 334). Configuring the communication using a non-Siemens control 1. Import the device file (GSDML) of the inverter into the engineering tool for your control system.
  • Page 129: Activating Diagnostics Via The Control

    For the PROFIBUS correctly intercon- PROFIdrive-compliant interconnection in nected? the inverter, see also Section: PROFIdrive profile for PROFIBUS and PROFINET (Page 133). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 130: Connect The Converter To Profibus

    The PROFIBUS DP address can be set between 1 and 126. Note The address is taken from P0918 if all PROFIBUS DP address DIP switches are in the OFF position, otherwise the DIP switch setting is valid. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 131: Select Telegram

    Proceed as follows to set a specific telegram in the inverter: Using STARTER or an operator panel, set parameter p0922 to the appropriate value. You have set a specific telegram in the inverter. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 132 Standard telegram 1, PZD-2/2 (factory setting) Standard telegram 20, PZD-2/6 350: SIEMENS telegram 350, PZD-4/4 SIEMENS telegram 352, PZD-6/6 353: SIEMENS telegram 353, PZD-2/2, PKW-4/4 354: SIEMENS telegram 354, PZD-6/6, PKW-4/4 999: Extend telegrams and change signal interconnection (Page 139) SINAMICS G110M Operating Instructions...
  • Page 133: Profidrive Profile For Profibus And Profinet

    PROFIdrive profile for PROFIBUS and PROFINET 7.4.1 Cyclic communication The send and receive telegrams of the inverter for the cyclic communication are structured as follows: Figure 7-1 Telegrams for cyclic communication SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 134 WARN_CO Alarm number IAIST_GLAT Smoothed current actual value MELD_NAM Control word according to the VIK- NAMUR definition Interconnection of the process data Figure 7-2 Interconnection of the send words SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 135: Control And Status Word 1

    Switch off the motor immediately, the motor p0844[0] = then coasts down to a standstill. r2090.1 1 = No OFF2 The motor can be switched on (ON com- mand). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 136 Changes over between settings for different p0810 = operation interfaces (command data sets). r2090.15 If you change over from another telegram to telegram 20, then the assignment of the previous telegram is kept. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 137 1 = CDS display 0 = Alarm, in- p2080[15] = verter thermal r0836.0 / overload r2135.15 If you change over from another telegram to telegram 20, then the assignment of the previous telegram is kept. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 138: Control And Status Word 3

    (command data sets). If you switch from telegram 350 to a different one, then the inverter sets all interconnections p1020, … to "0". Exception: p2106 = 1. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 139: Extend Telegrams And Change Signal Interconnection

    2. Set parameter p2079 to the appropriate value of the corresponding telegram. 3. Interconnect additional PZD send words and PZD receive words with signals of your choice via parameters r2050 and p2051. You have extended the telegram. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 140 Standard telegram 20, PZD-2/6 350: SIEMENS telegram 350, PZD-4/4 352: SIEMENS telegram 352, PZD-6/6 353: SIEMENS telegram 353, PZD-2/2, PKW-4/4 354: SIEMENS telegram 354, PZD-6/6, PKW-4/4 r2050[0…11] PROFIdrive PZD receive word Connector output to interconnect the PZD (setpoints) in the word format received from the PROFIdrive controller.
  • Page 141: Structure Of The Parameter Channel

    The following request IDs are identical: 1 ≡ 6, 2 ≡ 7 3 ≡ 8. We recommend that you use identifiers 6, 7, and 8. Table 7- 4 Response identifiers, inverter → control Response iden- Description tifier No response Transfer parameter value (word) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 142 No change access for a controller that is enabled. (operating status of the inverter pre- vents a parameter change) 86 hex Write access only for commissioning (p0010 = 15) (operating status of the inverter pre- vents a parameter change) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 143 F0 hex 60000 … 61999 60000 74 hex Indexed parameters For indexed parameters, you must write the index as hex value into the subindex (IND bit 15 … 8). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 144 ● Because you want to read the parameter value, words 3 and 4 in the parameter channel for requesting the parameter value are irrelevant. They should be assigned a value of 0, for example. Figure 7-4 Telegram for a read request from p7841[2] SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 145: Slave-to-slave Communication

    Telegram, to activate the automatic restart with p1210 = 26 7.4.1.5 Slave-to-slave communication "Direct data exchange" is sometimes called "slave-to-slave communication" or "data exchange broadcast". Here, slaves exchange data without any direct involvement of the master. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 146: Acyclic Communication

    Single Slave mode with specification of a fixed frequency via the control ● Default setting 31 - Dual Slave mode with fixed setpoints Dual Slave mode with specification of a fixed frequency via the control SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 147: Setting The Address

    Before you set the address, you must specify whether the inverter is integrated as Single Slave or Dual Slave in the AS-i network. ● p2013 = 0: Single Slave (factory setting) ● p2013 = 2: Dual Slave SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 148 STARTER or from an operator panel on the inverter. Further information is contained in the AS-Interface system manual, see AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856), "Setting the AS-i address" section Addressing via the addressing device (e.g. 3RK1904-2AB02) Addressing via the addressing device is made offline.
  • Page 149: Single Slave Mode

    If the control specifies the speed setpoint, the inverter replies: -> AS-i.DI0 Operational enable for PLC • p2080[0] = 53.13 • p2080[1] = 899.11 -> AS-i.DI1 Pulses enabled -> AS-i.DI2 State DI0 • p2080[2] = 722.0 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 150 Scaling factor bit 1 • AS-i.P1 Scaling factor bit 2 • AS-i.P2 Scaling factor bit 3 • AS-i.P3 For details about the scaling factors, see AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 151: Dual Slave Mode

    For details, see AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856). Default setting 31, slave 1 with profile 7.A.5: Control -> inverter -> Time signal for the CTT2 transfer from the AS-i master • AS-i.DO0 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 152 • p2080[2] = 722.0 State DI1 -> AS-i.DI3 • p2080[3] = 722.1 If the control sends a diagnostic request via AS-i.P0, the inverter replies with the currently pending fault or alarm messages. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 153: Assignment Tables

    On + fixed speed 8 (factory setting: 1050 rpm) On + fixed speed 9 (factory setting: 1200 rpm) On + fixed speed 10 (factory setting: 1350 rpm) On + fixed speed 11 (factory setting: 1500 rpm) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 154 On + fixed speed 4 (factory setting: 450 rpm) On + fixed speed 5 (factory setting: 600 rpm) On + fixed speed 6 (factory setting: 750 rpm) Acknowledge fault or OFF2 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 155: Cyclic And Acyclic Communications Via Ctt2

    Access to analog values via DS140 … DS147. See CP 343−2 4 bytes: PWE1, PWE2 / CP 343−2 P AS−Interface master 4 bytes: PWE1, PWE2 (https://support.industry.siemens.com/cs/gb/en/view/1171856) , Chapter 4 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 156: Cyclic Communication

    You can process these four bytes in the control as for analog data. Refer to the documentation for the AS-i master for detailed information about access to analog data. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 157: Acyclic Communication - Standard

    – Slave -> master no error Slave -> master general error The following repsonse is issued for all other write or read requests: ● Read requests ● Write requests SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 158: Acyclic Communication - Manufacturer-specific

    Requests for reading and writing data are included primarily to reduce the transferred data volume for the repeated reading or writing of parameters. Data exchange SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 159 In the event of a fault, the inverter sends the following telegram as reponse to the master: The PWE value is contained in the error table AS-i System Interface Manual (https://support.industry.siemens.com/cs/gb/en/view/1171856). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 160 Configure fieldbus 7.5 Communications via AS-i SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 161: Functions

    ● Basic commissioning (Page 84) ● If necessary: Adapt inputs and outputs (Page 117) ● If necessary: Configure fieldbus (Page 125) Overview of converter functions Figure 8-1 Overview of converter functions SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 162 Setpoint calculation (Page 176) The motor closed-loop control ensures that the motor follows the speed setpoint. Motor control (Page 181) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 163: Inverter Control

    Collision protection is a typical application for this function. ● Block operation - The inverter switches the motor off. ● Enable operation - The inverter switches the motor on. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 164: Running The Motor In Jog Mode (jog Function)

    There are two different setpoints available, e.g. for motor counter-clockwise rotation and clockwise rotation. The same ramp-function generator acts on the setpoint as for the ON/OFF1 command. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 165: Switching Over The Converter Control (command Data Set)

    The settings in the converter, which are associated with a certain control type of the converter, are called command data set. Example: Command data set 0: Controlling the converter using the fieldbus Command data set 1: Controlling the converter using the digital inputs SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 166 Functions 8.2 Inverter control Figure 8-4 Command data sets (CDS): Different setting of the inverter control SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 167 An overview of all the parameters that belong to the command data sets is provided in the List Manual. Note The converter requires approx. 4 ms to switch over the command data set. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 168: Command Sources

    Command sources The command source is the interface via which the inverter receives its control commands. You define the assignment of the inverter interfaces when carrying out the basic commissioning. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 169: Setpoint Sources

    ● Inverter fieldbus interface. ● Motorized potentiometer simulated in the inverter. ● Fixed setpoints saved in the inverter. You have the same selection options when selecting the source of the supplementary setpoint. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 170: Analog Input As Setpoint Source

    Specifying the motor speed via the fieldbus If you enter the setpoint via a fieldbus, you must connect the converter to a higher-level control. For further information, see Section Configure fieldbus (Page 125). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 171: Electromechanical Potentiometer

    For p0756 = 2, p0757 is set to 0.0 mA, p0758 = 0.0 %, p0759 = 20.0 mA and p0760 = 100.0 %. For p0756 = 3, p0757 is set to 4.0 mA, p0758 = 0.0 %, p0759 = 20.0 mA and p0760 = 100.0 %. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 172: Motorized Potentiometer As Setpoint Source

    MOP ramp-up time (factory setting: 10 s) p1048 MOP ramp-down time (factory setting: 10 s) r1050 Motorized potentiometer setpoint after the ramp-function generator p1070 = Main setpoint 1050 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 173: Fixed Speed As Setpoint Source

    In many applications after switching on the motor, all that is needed is to run the motor at a constant speed or to switch between different speeds. Example: After it has been switched on, a conveyor belt only runs with two different velocities. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 174 Additional information about direct selection can be found in function diagram 3011 in the List Manual. 2. Binary selection: You set 16 different fixed setpoints. You precisely select one of these 16 fixed setpoints by a combination of four selection bits. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 175 Speed fixed setpoint selection bit 2 (factory setting: 0) p1023 Speed fixed setpoint selection bit 3 (factory setting: 0) r1024 Fixed speed setpoint effective r1025.0 Fixed speed setpoint status 1 signal Fixed speed setpoint is selected SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 176: Setpoint Calculation

    Setpoint inversion Digital input 1 = 0: Setpoint remains unchanged. Digital input 1 = 1: Converter inverts the setpoint. p1113 = 2090.11 Invert setpoint via control word 1, bit 11. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 177: Inhibit Direction Of Rotation

    The converter has four skip frequency bands that prevent continuous motor operation within a specific speed range. You can find additional information in function diagram 3050 of the List Manual, see also: Manuals for your converter (Page 334). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 178: Speed Limitation

    Speed limitation The maximum speed limits the speed setpoint range for both directions of rotation. The converter generates a message (fault or alarm) when the maximum speed is exceeded. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 179 Changing the ramp-up and ramp-down times in operation The ramping up and down time of the ramp-function generator can be changed during operation. The scaling value can come e.g. from the field bus. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 180 The inverter receives the value for scaling the ramp-up and ramp-down times via PZD receive word 3. You will find further information in the Internet at: Function Manual (https://support.industry.siemens.com/cs/gb/en/view/60467055/29243398027). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 181: Motor Control

    You can find more information in function diagram 3070 and in the parameter list of the List Manual. Motor control The inverter has two alternative methods to control (closed loop) the motor speed: ● U/f control ● Vector control with speed controller SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 182: V/f Control

    For operation of the motor with U/f control, you must set at least the subfunctions shown with a gray background in the figure to adapt them to your application: ● V/f characteristic ● Voltage boost SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 183: Characteristics Of U/f Control

    When the maximum output voltage is reached, the inverter only increases the output frequency. At this point, the motor enters the field weakening range: At constant torque, the slip decreases quadratically as the speed increases. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 184: Selecting The U/f Characteristic

    The interrelationship between the fre- Independent p1300 = 19 with independent quency and voltage is not calculated in voltage setpoint voltage setpoint the inverter, but is specified by the user. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 185: Optimizing Motor Starting

    3. If the motor rotates eccentrically or even stops, increase the voltage boost p1310 until the motor rotates smoothly. 4. Accelerate the motor to the maximum speed with maximum load. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 186 ("break loose torque"). You will find more information on this function in the parameter list and in function diagram 6301 in the List Manual. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 187: Vector Control With Closed Loop Speed Control

    Also in the motor, the higher output frequency results in a higher slip, which is proportional to the accelerating SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 188: Select Motor Control

    ● The inverter has a preset speed controller with self-optimization (rotating measurement). If you want to continue to optimize this setting, follow the instructions further down in this chapter. Select encoderless vector control Set p1300 = 20. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 189: Optimizing The Speed Controller

    When necessary, adapt the ramp-up and ramp-down times of the ramp-function generator (p1120 and p1121). ● You have prepared the trace function in STARTER or Startdrive to be able to trace the speed setpoint and the speed actual value. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 190 ● Increase the integral time: T ≥ 4 × p1452. ● If the closed-loop speed control no longer has an adequate dynamic performance after these measures, then increase the P gain K step-by-step. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 191: Friction Characteristic

    Requirement The motor is permitted to accelerate up to the rated speed without endangering persons or property. Procedure SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 192 Activate friction characteristic plot (factory setting: 0) 0: Friction characteristic plot deactivated 1: Friction characteristic plot activated, both directions 2: Friction characteristic plot activated, positive direction 3: Friction characteristic plot activated, negative direction SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 193: Moment Of Inertia Estimator

    The more precise the value of the moment of inertia in the inverter, the lower the overshoot after speed changes. Figure 8-23 Influence of the moment of inertia estimator on the speed SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 194 • Speed ≥ p1226 • Acceleration setpoint < 8 1/s (≙ speed change 480 rpm per s) • Acceleration × moment of inertia (r1493) < 0.9 × p1560 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 195 Moment of inertia precontrol is available for situations such as these. The moment of inertia precontrol assumes that there is an approximately linear relationship between the moment of inertia and the load torque. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 196 To activate the moment of inertia estimator, proceed as follows: 1. Set p1400.18 = 1 2. Check: p1496 ≠ 0 3. Activate the acceleration model of the speed controller pre-control: p1400.20 = 1. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 197 Defines the switchover between open-loop and closed-loop controlled operation of the encoderless vector control. When selecting the closed-loop speed control, the inverter sets p1755 = 13.3 % × rated speed. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 198: Advanced Settings

    1 signal: the characteristic in the negative direction of rotation has been calcu- lated and is ready 1 signal: The inverter writes actual results to the parameter SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 199: Torque Control

    Examples of such applications include: ● Load distribution between master and slave drives: The master drive is speed controlled, the slave drive is torque controlled. ● Winding machines SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 200: Protection Functions

    (alarm A07805, fault F30005) ● Measuring the chip temperature of the Power Module (alarm A05006, fault F30024) ● Measuring the heat sink temperature of the Power Module (alarm A05000, fault F30004) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 201 Overload response for p0290 = 1 The inverter immediately switches off the motor with fault F30024. Overload response for p0290 = 2 We recommend this setting for drives with square-law torque characteristic, e.g. fans. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 202 If it is not possible to temporarily reduce the pulse frequency, or the measure cannot prevent a power unit thermal overload, then the inverter switches off the motor with fault F30024. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 203: Motor Temperature Monitoring Using A Temperature Sensor

    ● KTY 84 sensor Connect the motor's temperature sensor through the motor output cable on the Power Module. Figure 8-27 Connect the motor's temperature sensor to the Power Module SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 204 • Connect the KTY sensor with the correct polarity. Using a KTY sensor, the converter monitors the motor temperature and the sensor itself for wire-break or short-circuit: SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 205 12: As for 2, but the converter considers the last shutdown temperature to calculate the motor temperature. p0640 Current limit (input in A) Additional information on the motor temperature monitoring can be found in function diagram 8016 of the List Manual. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 206: Protecting The Motor By Calculating The Motor Temperature

    I2t motor model thermal time constant (factory setting: 0 s) The parameter is only effective for synchronous motors. On selecting a motor from the motor list (p0301), the converter sets up the parameter value automatically. p0612 Mot_temp_mod activation SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 207: Overcurrent Protection

    The torque of the motor must decrease at lower speeds, which is the case, for example, with fans. The load must not drive the motor continuously, e.g. when lowering hoisting gear. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 208: Limiting The Maximum Dc Link Voltage

    Above a critical DC-link voltage both the inverter and the motor will be damaged. Before the voltage can reach critical levels, however, the inverter switches the motor off with the fault message "DC-link overvoltage". SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 209: Status Messages

    The evaluation of the inverter state via the communication interface is realized using the inverter status word. Details on this are provided in the individual sections of Chapter Configure fieldbus (Page 125). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 210: System Runtime

    As a consequence, the fluid flow machine has the optimum efficiency for each flow rate, and draws less electric power in the partial load range than for closed-loop control concepts based on valves and throttle flaps. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 211 The calculation is suitable for centrif- ugal pumps, fans, radial and axial compressors, for instance. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 212 Energy consumption since the last reset. Energy drawn since the last reset Energy fed back since the last reset. p0043 BI: Enable energy usage display 1 signal: Process energy display is active in r0042. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 213: Unit Changeover

    – For a reference speed of 1500 rpm, a fixed speed of 80% corresponds to a speed of 1200 rpm. – If the reference speed is changed to 3000 rpm, then the value of 80% is kept and now means 2400 rpm. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 214: Changing Over The Motor Standard

    You change over the unit system using p0505. The following selection options are available: ● p0505 = 1: SI units (factory setting) ● p0505 = 2: SI units or % relative to SI units SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 215: Changing Over Units For The Technology Controller

    9_1. For details, please refer to the section titled "Unit group and unit choice" in the List Manual. 8.9.2.4 Switching units with STARTER Precondition The inverter must be in the offline mode in order to change over the units. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 216 8. Accept these settings in the inverter. You have changed over the units. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 217: Braking Functions Of The Inverter

    DC braking is used for applications without regenerative feedback into the line supply, where the motor can be more quickly braked by impressing a DC current than along a braking ramp. Typical applications for DC braking include: ● Centrifuges ● Saws SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 218 Precondition: p1231 = 4 and p1230 = control Precondition: p1231 = 5 or p1230 = 1 and p1231 command, e.g. p1230 = 722.3 (control command = 14 via DI 3) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 219 General release for DC braking DC braking for OFF1/OFF3 DC braking below the starting speed p1232 DC braking braking current (factory setting 0 A) p1233 DC braking duration (factory setting 1 s) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 220: Dynamic Braking

    For example: 400 V AC x 0.45 = 180 V DC. 8.9.3.2 Dynamic braking Typical applications for dynamic braking include: ● Horizontal conveyors ● Vertical and inclined conveyors ● Hoisting gear SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 221 The braking chopper converts this power into heat in the braking resistor. This prevents the DC-link voltage from increasing above the limit value U DC link, max Figure 8-28 Simplified representation of dynamic braking with respect to time SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 222: Motor Holding Brake

    When the motor holding brake is connected to the Inverter , 180 V DC (at 400 VAC mains voltage) is supplied to the motor holding brake and the software within the Inverter monitors the correct functioning of the brake. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 223 1. With the ON command, the inverter switches the motor on. 2. At the end of the "motor excitation build-up time" (p0346), the inverter issues the command to open the brake. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 224 Figure 8-31 Controlling the motor holding brake after OFF2 After an OFF2 command, the inverter issues the signal to immediately close the motor holding brake, irrespective of the motor speed. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 225 – If the motor holding brake opens too late, the inverter will accelerate the motor suddenly against the closed motor holding brake. Set p1216 larger. – If the motor waits too long before accelerating after the motor holding brake has opened, reduce p1216. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 226 Stationary state detection monitoring time (factory setting 300 s) p1228 Pulse deletion delay time (factory setting 0.01 s) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 227: Quick Stop Function

    The load on the conveyor section moves towards a dedicated sensor, as shown in the figure below. Figure 8-32 Conveyor example 1 The front edge of the load is detected by the sensor, which initiates the Quick Stop function. Figure 8-33 Conveyor example 2 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 228 P1121. The default setting for P1121 is 10 seconds and this value may need adjusted to ensure that the SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 229: Limit Position Control

    A limit switch is a sensor that signals that the limit position has been reached. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 230 90° from one limit position to the other. Two limit switches signal the respective limit position. The signal to start the rotary table comes from the higher-level controller. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 231 7. Set the mechanical position of the limit switch and the OFF3 ramp-down time so that the rotary table stops in good time at each limit position. You have adapted the limit position control to the application. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 232 1 signal: Limit switch ON 0 signal: Limit switch OFF1 Bit 01 1 signal: Limit switch no OFF3 0 signal: Limit switch OFF3 Bit 02 1 signal: Motor turning 0 signal: Motor stopped SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 233: Pid Technology Controller

    8.9 Application-specific functions 8.9.6 PID technology controller 8.9.6.1 Overview The technology controller controls process variables, e.g. pressure, temperature, level or flow. Figure 8-38 Example: Technology controller as a level controller SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 234: Setting The Controller

    ● Actual value channel: Filter, limiting and signal processing ● PID controller Principle of operation of the D component, inhibiting the I component and the control sense ● Enable, limiting the controller output and fault response SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 235: Optimizing The Controller

    • integration time T 3. Set the ramp-up and ramp-down times of the ramp-function generator back to their original value. You have now manually set the technology controller. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 236: System Protection

    Parameters Description p2179 Output load detection current limit (factory setting: 0 A) p2179 = 0: No load detection deactivated p2180 Output load detection delay time (factory setting: 2000 ms) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 237: Load Monitoring

    F07936. For a torque and speed deviation, as response, you can either set an alarm or a fault. Details are provided in the following descriptions. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 238 Load monitoring failure detection (factory setting: 1) Connect the load monitoring to a DI x digital input of your choice. For more information, see the List Manual (the parameter list and function diagram 8013). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 239 Delay time for the message "Leave torque monitoring tolerance band" p2193 = 1 Load monitoring configuration (factory setting: 1) see Table 8-23 Setting options for load monitoring (Page 238) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 240 If the torque or the speed moves, for longer than the time set in p2192, in the ranges of blockage, leakage or dry running protection/belt breakage, then the response defined in p2181 is realized. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 241 Load monitoring torque threshold 3, lower p2191 Load monitoring torque threshold, no load p2192 Load monitoring delay time p2193 = 3 Load monitoring configuration see Load monitoring (Page 237) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 242: Load Monitoring - Responses 0

    You will find a detailed description of all safety functions and control using PROFIsafe in the Safety Integrated Function Manual, see Section Manuals and technical support (Page 334). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 243: Function Description

    The STO function is defined in IEC/EN 61800-5-2: "[…] [The inverter] does not supply any energy to the motor which can generate a torque (or for a linear motor, a force)." SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 244 It is permissible that you switch of the inverter supply voltage as well. How- ever, switching off the voltage is not required as a risk-reduction meas- urement. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 245: Prerequisite For Sto Use

    Table 8- 26 PC-based commissioning tools Download Article number More information STARTER 6SL3072-0AA00-0AG0 Basic commissioning (http://support.automation.siemens.com/WW/view/ with STARTER en/26233208) (Page 106) Startdrive 6SL3072-4CA02-1XG0 Tutorial (http://support.automation.siemens.com/WW/view/ (http://support.autom en/68034568) ation.siemens.com/ WW/view/en/735984 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 246: Protection Of The Settings From Unauthorized Changes

    8. Wait until all LEDs on the inverter go dark. 9. Switch on the inverter supply voltage again. You have restored the safety functions in the inverter to the factory settings. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 247 10.Wait until all LEDs on the inverter go dark. 11.Switch on the inverter supply voltage again. You have restored the safety functions in the inverter to the factory settings. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 248: Configuring Safety Functions

    If you require the feedback signal "STO active" of the inverter in your higher-level control system, then you must appropriately interconnect the signal. Precondition You are online with STARTER or Startdrive. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 249 Delay time for SS1 and enable of SBC for an inverter with CU250S-2 Control Unit Select STO via the terminals of the Power Module for a PM240-2 FSD and FSE Enable SBC for an inverter with CU250S-2 Control Unit SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 250: Setting The Filter For Safety-related Inputs

    3. Set the discrepancy for the simultaneity monitoring. 4. Only applies to STARTER: Close the screen form. You have set the input filter and the simultaneity monitoring of the safety-related input. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 251 ● Several control modules test their safety-related outputs using bit pattern tests (light/darkness tests) to identify faults due to either short-circuiting or cross circuiting. When you interconnect a safety-related input of the inverter with a safety-related output of SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 252: Setting The Forced Checking Procedure (test Stop)

    Figure 8-48 Filter for suppressing temporary signal changes 8.10.3.7 Setting the forced checking procedure (test stop) Requirement You are online with STARTER or Startdrive online. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 253 You start the forced checking procedure each time that the STO function is selected. Using a timer block, the inverter monitors as to whether the forced checking procedure is regularly performed. Figure 8-51 Starting and monitoring the forced checking procedure (test stop) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 254: Activate Settings

    Checking the connection of digital inputs The simultaneous connection of digital inputs with a safety function and a "standard" function may lead to the drive behaving in unexpected ways. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 255 (CDS). You can find a description of the CDS switchover in the operating instructions. You have ensured that the safety-related inputs only control safety functions in the inverter. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 256: Acceptance - Completion Of Commissioning

    You can find examples for the acceptance test of integrated drive safety functions in section: Recommended acceptance test (Page 325). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 257 Check firmware versions • functions. Documents for acceptance The STARTER provides you with a number of documents to be regarded as a recommendation for the acceptance tests of the safety functions. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 258 3. You load the created reports for archiving and the machine documentation for further processing: 4. Archive the reports and the machine documentation. You have generated the documents to accept the safety functions. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 259: Switchover Between Different Settings

    The settings in the inverter with the same index are called the drive data set. Figure 8-53 Switching over between different settings using drive data sets (DDS) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 260 Source drive data set p0819[1] Target drive data set p0819[2] = 1 Start copy operation For more information, see the List Manual (the parameter list and function diagram 8565). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 261: Data Backup And Series Commissioning

    2. Back up the settings of the first converter to an external storage medium. 3. Transfer the settings of the first converter to another converter via the storage medium. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 262: Backing Up And Transferring Settings Using Memory Card

    We recommend that you insert the memory card before switching on the converter for the first time. The converter then automatically ensures that the actual parameter settings are saved both in the converter as well as on the card. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 263 7. Reconnect the mains supply and the external 24 V supply to the system. Procedure with STARTER Proceed as follows to back up your settings on a memory card: 1. Go online. 2. Press the “Copy RAM to ROM” button SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 264: Transferring The Settings From The Memory Card

    1. All mains supply and the 24 V external supply. 2. Wait 5 minutes to ensure that any residual power in the system as dissipated. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 265: Manually Transferring The Settings From The Memory Card

    1. Go online and in your drive, select the "Drive Navigator". 2. Select the "Commissioning" button. 3. Select the button to transfer the data from the memory card to the inverter. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 266 9. Wait until all LEDs on the inverter are dark. 10.Switch on the inverter power supply again. Your settings become effective after switching on. You have now transferred your settings from a memory card to the inverter. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 267: Safely Remove The Memory Card

    5. Wait 5 minutes to ensure that all residual voltages and currents have dissipated. 6. Remove the Power Module from the Terminal housing. 7. Remove the memory card. 8. Fit the Power Module back on the Terminal housing. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 268 3. Click on the button to safely remove the memory card. STARTER will tell you whether you can remove the memory card from the inverter. You have now safely removed the memory card from the inverter. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 269: Backing Up And Transferring Settings Via Starter

    3. Back up the project with "Project" > "Save." 4. Wait until Startdrive reports that data backup has been completed. 5. Go offline. You have backed up the settings with Startdrive. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 270: Other Ways To Back Up Settings

    Write protection is applicable for all user interfaces: ● BOP-2 and IOP operator panels ● STARTER or Startdrive PC tool ● Parameter changes via a fieldbus The write protection is not password-protected. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 271 ● Importing settings from an external data backup, e.g. upload from a memory card to the converter. The individual parameters that are excluded from the write protection, can be found in the List Manual in Chapter "Parameters for write protection and protection of know-how". SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 272: Know-how Protection

    Copy protection In conjunction with the copy protection, the converter settings can be coupled only to a single, pre-defined hardware. Know-how protection with copy protection is only possible using the recommended Siemens card, see also Section: Auto hotspot List of exceptions The active know-how protection permits an exception list for parameters to be defined that the customer may access.
  • Page 273: Settings For Know-how Protection

    ● You are online. If you have created a project offline on your computer, you must download it to the inverter and go online. ● You have inserted the recommended Siemens card. See also Section: Commissioning tools (Page 29). SINAMICS G110M Operating Instructions...
  • Page 274 0. Deactivating know-how protection, deleting a password Preconditions ● You are online with STARTER. ● You have inserted the recommended Siemens card. See also Section: Commissioning tools (Page 29). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 275: Generating An Exception List For Know-how Protection

    4. Go online and load the project into the inverter ( 5. Now make the additional settings in p7764. You have modified the number of parameters for the selection list. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 276 If you remove p7766 from the exception list, you can no longer enter a password and therefore no longer deactivate know-how protection. In this case to access the inverter again, you have to reset the inverter to the factory settings. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 277: Service And Maintenance

    Note Memory card reader The memory card reader is located on the side of the PM and is not accessible when the PM is fitted to the CU. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 278 SIMATIC S7 control with DriveES – using DriveES. Details of the device replacement without removable storage medium can be found in the Profinet system description (http://support.automation.siemens.com/WW/view/en/19292127). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 279: Replacing The Control Unit

    No Hot-swap of components The components of the SINAMICS G110M system cannot be swapped, installed or removed without securing any loads controlled by the application, removing the power supply from the system and waiting 5 minutes to allow the electrical components of the system to fully discharge.
  • Page 280: Replacing The Power Module

    No Hot-swap of components The components of the SINAMICS G110M system cannot be swapped, installed or removed without securing any loads controlled by the application, removing the power supply from the system and waiting 5 minutes to allow the electrical components of the system to fully discharge.
  • Page 281: Upgrading Firmware

    If the inverter is equipped with a module for the internal 24 V power supply, then instead of the 24 V power supply, you must switch off the 400 V supply. 2. Remove the Power Module. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 282 • Do not switch off the inverter's supply voltage while the transfer is running. 8. Switch off the 24 V inverter power supply voltage or the 400 V inverter supply. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 283: Firmware Downgrade

    2. You have the memory card with the firmware for that particular inverter. 3. You have saved your settings onto a memory card, in an operator panel or on a PC. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 284 The transfer takes between 5 and 10 minutes. While data is being transferred, the LED RDY on the inverter stays red. The BF LED flashes orange with a variable frequency. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 285 Following the firmware downgrade the inverter is reset to factory settings. 14.Take your settings over from your data backup to the inverter. See also section: Data backup and series commissioning (Page 261). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 286: Correcting A Failed Firmware Upgrade Or Downgrade

    – For an upgrade at least V4.7.x. – For a downgrade at least V4.7. ● Have you inserted the card properly? ● Does the card contain the correct firmware? ● Repeat the appropriate procedure. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 287: Alarms, Faults And System Messages

    If an additional alarm is received, then this is also saved. The first alarm is still saved. The alarms that have occurred are counted in p2111. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 288 - and none of the last eight alarms have been removed - then the next to last alarm is overwritten. Figure 11-3 Complete alarm buffer Emptying the alarm buffer: Alarm history The alarm history traces up to 56 alarms. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 289 Displays the time in milliseconds when the alarm occurred r2124 Alarm value Displays additional information about the alarm r2125 Alarm time removed in milliseconds Displays the time in milliseconds when the alarm was removed SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 290: Faults

    To delete a message, you must resolve the cause of the fault and acknowledge the fault. Every fault has a unique fault code and also a fault value. You need this information to determine the cause of the fault. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 291 The fault buffer can accept up to eight actual faults. The next to last fault is overwritten if an additional fault occurs after the eighth fault. Figure 11-7 Complete fault buffer SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 292 "fault time removed" remains empty. If less than eight faults were shifted or copied into the fault history, the memory locations with the higher indexes remain empty. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 293 Selection of the faults for which the acknowledgment type should be changed p2127 Setting, acknowledgment mode Setting the acknowledgment type for the selected fault 1: Can only be acknowledged using POWER ON 2: IMMEDIATE acknowledgment after removing the fault cause SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 294: Status Led Overview

    The location of the various LEDs on the Power Module and Communications and Power Interface (which is attached to the terminal housing) are shown in the figure below. Figure 11-9 Status LED locations SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 295 Table 11- 4 Description of PROFINET communications LED PROFINET LED Description of function LNK - On Link is active LNK - Off Link inactive with no data being transferred SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 296: Identification & Maintenance Data (i&m)

    STEP 7, STARTER or TIA-Portal. I&M0 Designation Format Example for the Valid for Valid for content PROFINET PROFIBUS Manufacturer-specific u8[10] 00 … 00 hex ✓ MANUFACTURER_ID 42d hex ✓ ✓ (=Siemens) SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 297: List Of Alarms And Faults

    Replace Power Module or upgrade CU firmware. F30053 Error in FPGA data Replace the Power Module. F30662 CU hardware fault Switch CU off and on again, upgrade firmware, or contact technical sup- port. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 298 - Are the load conditions and duty cycle configured accordingly? A05004 - Has the cooling failed? A05006 F06310 Supply voltage (p0210) incorrectly Check the parameterized supply voltage and if required change (p0210). parameterized Check the line voltage. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 299 Check motor and motor cables for short circuit and ground fault. Check motor for star-delta connection and rating plate parameterization. Check power unit / motor combination. Select flying restart function (p1200) if switched to rotating motor. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 300 • A07927 DC braking active Not required A07980 Rotary measurement activated Not required A07981 No enabling for rotary measure- Acknowledge pending faults. ment Establish missing enables (see r00002, r0046). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 301 Power cables for short-circuit or ground fault • Power cable length • Line phases • If this doesn't help: U/f operation: Increase the acceleration ramp • Reduce the load • Replace the power unit • SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 302 • Check the dimensioning of the line reactor. • A30920 Temperature sensor fault Check that the sensor is connected correctly. For further information, please refer to the List Manual. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 303: Technical Data

    When the mains voltage of the inverter is switched off, the inverter responds to short-term voltage dips in the external 24 V supply with fault F30074. Communication via fieldbus, however, remains in effect in this case. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 304: Performance Ratings Power Module

    CE mark Conformity with EC Low Voltage Directive 73/23/EEC and filtered ver- sions also Electromagnetic Compatibility Directive 89/336/EEC EM Brake 180 V DC (400 V half-wave rectified) 1A maximum SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 305: Sinamics G110m Specifications

    Technical data 12.3 SINAMICS G110M specifications 12.3 SINAMICS G110M specifications Power Module Specifications Note UL certified Fuses must be used UL certified Fuses must be used" it should state "In order that the system is in compliance with UL requirements, UL listed class J fuses must be used. The fuse rating of these fuses must be equal to or less that the ratings given in Table 4-2 Rated Output, Input and Fuses (Page 57).
  • Page 306 Technical data 12.3 SINAMICS G110M specifications Table 12- 4 PM240M, Frame Sizes A, Class A filter, 3 AC 380 V … 480 V Article No. 6SL3517-… …1BE11-3AM0 …1BE12-3AM0 ...1BE13-3AM0 Rated / LO power 0.37 kW 0.75 kW 1.1 kW Rated / LO input current 1.3 A...
  • Page 307: Ambient Operating Temperature

    Relative air humidity for the SINAMICS G110M is ≤ 95 % non-condensing. Shock and vibration Do not drop the SINAMICS G110M or expose to sudden shock. Do not install the SINAMICS G110M in an area where it is likely to be exposed to constant vibration.
  • Page 308: Current Derating - Depending On The Installation Altitude

    At times it may be necessary to derate the speed of the motor by decrease the input current from the converter. The derating curve in relationship to the input current from the converter is shown in the following diagram. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 309: Pulse Frequency And Current Reduction

    8.8 A 7.5 A 6.2 A 5.3 A 4.4 A 4.0 A 3.5 A The permissible motor cable length depends on the cable type and the chosen pulse frequency. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 310 Technical data 12.6 Pulse frequency and current reduction SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 311: Appendix

    Friction torque characteristic with automatic plotting to optimize ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ the speed controller Automatic optimization of the technology controller ✓ ✓ ✓ SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 312: Star-delta Motor Connection

    In the preface you can find references to the description of the new functions: Changes in this manual (Page 5). Star-delta motor connection Depending on your application, you can operate the motor in the star or delta connection (Y/Δ). SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 313: Adapting Inverter To The Application

    Before you connect the motor, ensure that the motor has the appropriate connection for your application: Motor is connected in the star or delta configuration With SIEMENS motors, you will see a diagram of both connection methods on the inside of the cover of the terminal box: •...
  • Page 314: Parameter

    0: Ready (factory setting) 1: Carry out basic commissioning 3: Perform motor commissioning 5: Technological applications and units 15: Define number of data records 30: Factory setting - initiate restore factory settings SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 315 5: V/f control for drives requiring a precise frequency (textile area) 6: V/f control for drive requiring a precise frequency and FCC 7: V/f control with parabolic characteristic and ECO 19: V/f control with independent voltage setpoint SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 316: Working With Starter

    ● You change the settings using the parameters in the expert list. If you wish to change the settings using the expert list, you need to know the corresponding parameter number and its significance. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 317 You have saved your settings securely in the inverter in case of a power failure. Go offline You can now exit the online connection after the data backup (RAM to ROM) with "Disconnect from target system". SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 318: The Device Trace In Starter

    START, the results remain under the "Measurements" tab with data and time. When terminating STARTER or under the "Measurements" tab, you can save the measurement results in the *.trc format. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 319 Using , select "Trigger to variable - bit pattern" Using , select the bit parameter Using , open the screen form in which you set the bits and their values for the start condition SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 320 2. Go to the "Measurements" tab in the device trace. 3. Open the read out ACX files with the "Open measurements" button. STARTER shows the measurements backed up on the memory card. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 321: Interconnecting Signals In The Inverter

    The signal interconnection of the blocks is realized, contrary to electric circuitry, not using cables, but in the software. Figure A-3 Example: Signal interconnection of two blocks for digital input 0 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 322 ● The parameter list in the List Manual is sufficient for more complex signal interconnections. ● You can also refer to the function diagrams in the List Manual for complex signal interconnections. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 323: Example

    Interconnect the status of DI 1 with the 2nd AND input r0722.1 = Parameter that displays the status of digital input 1. p0840 = 20031 Interconnect the AND output to ON/OFF1 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 324 For the basic commissioning, you determine the function of the interfaces for your converter via predefined settings (p0015). If you subsequently select a different predefined setting for the function of the interfaces, then all interconnections that you changed will be lost. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 325: Acceptance Tests For The Safety Functions

    Note Non-critical alarms The following alarms are issued following each system ramp-up and are not critical for acceptance: • A01697 • A01796 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 326 Test each configured activation, e.g. via digital inputs and PROFIsafe. 3.2. Check the following: When controlled via When controlled via fail- When controlled via PROFIsafe safe digital inputs (F-DI) terminals STO_A and STO_B on Power Mod- ule PM240-2 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 327: Machine Documentation ((only Sto))

    Machine or plant description Designation … Type … Serial number … Manufacturer … End customer … Block diagram of the machine and/or plant: … … … … … … … SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 328 Circuit diagrams … … … … Countersignatures Commissioning engineer This confirms that the tests and checks have been carried out properly. Date Name Company/dept. Signature … … … … SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 329: Log Of The Settings For The Basic Functions, Firmware V4.4

    <p9610_v> F-DI switch over discrepancy time p9650 <p9650_v> SI STO debounce time p9651 <p9651_v> Only for the CU250S-2 SI Safe Stop 1 delay time p9652 <p9652_v> Control Unit SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 330: Standards Pm240m

    EN 60204-1 — Safety of machinery –Electrical equipment of machines European Machinery Directive The SINAMICS G110M inverter series does not fall under the scope of the Machinery Directive. However, the products have been fully evaluated for compliance with the essential Health & Safety requirements of the directive when used in a typical machine application.
  • Page 331: Electromagnetic Compatibility

    ISO 9001. Certificates can be downloaded from the internet under the following link: Standards (http://support.automation.siemens.com/WW/view/en/22339653/134200) Electromagnetic Compatibility The SINAMICS G110M drives have been tested in accordance with the EMC Product Standard EN 61800-3:2004. Details see declaration of conformity Note Install all drives in accordance with the manufacturer’s guidelines and in accordance with...
  • Page 332 Please contact your local supply network provider. Units installed within the category C3 (industrial) environment do not require connection approval. SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 333: Mistakes And Improvements

    Appendix A.10 Mistakes and improvements EMC Immunity The SINAMICS G110M drives have been tested in accordance with the immunity requirements of category C3 (industrial) environment: Table A- 18 EMC Immunity EMC Phenomenon Standard Level Performance Criterion Electrostatic Discharge (ESD) EN 61000-4-2...
  • Page 334: Manuals And Technical Support

    Installing and commissioning English, Ger- SINAMICS G110M Getting the converter. Started Guide (http://support.automation. Operating instructions (this manual) sie- for the SINAMICS G110M, mens.com/WW/view/en/84 CU240M and PM240M 182041/133300) Function Manual for Safety Inte- Configuring PROFIsafe. English, Ger- SINAMICS Manual Collec- grated...
  • Page 335: Configuring Support

    ● You can find your local representative for Automation & Drives via our contact database under "Contact & Partner". ● Information about local service, repair, spare parts and much more can be found under "Services". SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 336 Appendix A.11 Manuals and technical support SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 337 Contact bounce, 251 Basic commissioning wizard, 98 Control mode, 315 BICO block, 321 Control Modules bi-metal switch, 203 fieldbus, 125 Binectors, 322 Control Unit Bit pattern test, 251 Performance ratings, 303 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 338 Download, 264, 270 Formatting, 262 Drive Data Set, DDS, 259 Function table, 328 Drive Data Sets, 259 Functional expansions, 257 Dynamic braking, 220 Fuse, 73 Electromagnetic radiation, 307 Getting Started, 334 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 339 Digital inputs, 255 Level control, 233 OFF3 ramp-down time, 181 License, 262 On/off test, 251 Limit position, 229 Operating instructions, 334 Limit position control, 230 Operating mode, 328 Limit switch, 229 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 340 Pulse frequency, 202, 203, 304, 309 Shock and vibration, 307 Pulse frequency derating, 309 Short-circuit monitoring, 205 Pump, 89, 110 Signal interconnection, 321 SIZER, 335 Skip frequency band, 176 Slip compensation, 182 Questions, 335 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 341 Support, 335 Safety function, 328 Switch off Vertical conveyors, 89, 220 Motor, 163 Voltage boost, 182, 185, 316 OFF1 command, 163 OFF2 command, 163 OFF3 command, 163 Water, 308 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...
  • Page 342 Index Winders, 89 Wire breakage, 251 Wire-break monitoring, 122, 205 Write protection, 270, 271 ZSW1 (status word 1), 137 ZSW3 (status word 3), 139 SINAMICS G110M Operating Instructions Operating Instructions, 04/2015, FW V4.7.3, A5E31298649B AD...

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