Extension Case - Suzuki Samurai 1986 Service Manual

4) Uniformly apply sealant (SUZUKI BOND
NO. 1215, 99000-31110) to mating surface
of lower case.
Fig. 13-77
5) Install upper case to lower case by matching
3 shift forks with 3 grooves in synchronizer
sleeve on main shaft respectively.
Fig. 13-78 CiJ Shift forks
6) Tighten case bolts to specification.
Tightening torque N.m
for transmission
case bolts
18 - 28
kg-m lb-ft
1.8 - 2.8 13.5 - 20.0

Extension Case

1) Check to ensure that knock pins @ are
fitted.
Fig. 13-79
A 99000-25010) to oil seal lip.
3) Clean surface of extension case to mate
with transmission case and uniformly apply
sealant (SUZUKI BOND No. 1215, 99000-
31110).
Fig. 13-80
4) Make sure that 3 shift shafts are in neutral
position as shown in Fig. 13-23.
5) Install extension case to transmission case.
6) Tighten case bolts to specification.
Tightening torque N.m
for extension case
bolts 18 - 28
kg-m lb-ft
1.8 - 2.8 13.5 - 20.0
13-23