6 -14
CLUTCH
APPLY LIGHT COAT OF
HI-TEMP GREASE TO THESE
SURFACES BEFORE INSTALLATION
J9106-15
Fig. 9 input Shaft Lubrication Points (Typical)
(11) Install release lever and bearing in clutch
housing. Be sure spring clips that retain fork on
pivot ball and release bearing on fork are properly
installed and (Fig. 10).
FORK
J9406-18
Fig. 10 Release Fork And Bearing Spring Clip
Position
(12) Install clutch housing (Figs. 11 and 12). Be
sure housing is properly seated on alignment dowels
before tightening housing bolts.
(13) Install transmission.
(14) Check fluid level in clutch master cylinder.
CLUTCH HOUSING REPLACEMENT (NV4500)
Only the NV4500 clutch housing is serviced sepa
rately. The NV3500 clutch housing is part of the
transmission front case and is therefore serviced only
as part of the case assembly.
(1) Raise vehicle and remove transmission and
transfer case if equipped.
(2) Remove clutch housing bolts and remove hous
ing from engine (Figs. 2 and 11).
(3) Clean housing mounting surface of engine block
with wax and grease remover.
B R
J9006-32
Fig. 11 Clutch Housing Installation (NV4500)
Fig. 12 Clutch Housing/Transmission
Installation
(Diesel Engine)
(4) Verify that clutch housing alignment dowels are
in good condition and properly seated.