Dodge RAM TRUCK 1500 1995 Service Manual page 139

R REAR SUSPENSION AND AXLE 3 - 19
PINION GEAR DEPTH VARIANCE
Original Pinion
Gear Depth
Variance
'-v-y.'^-v.-iont Pinion Gear Depth
r
kr-y.':)r,s
Original Pinion
Gear Depth
Variance
- 3 - I - 1 i
+ 1
+ 2
+ 3
+4 + 0.008 + 0.007 + 0.006 + 0.005 + 0.004 + 0.003 + 0.002 + 0.001
0
+3
+ 0.007
+ 0.006 + 0.005 + 0.004 + 0.003 + 0.002 + 0.001 0
-0.0 .
+ 0.006 + 0.005
+ 0.004
+ 0.003 + 0.002 + 0.001 0
-0.001 -0.002
+ 1
+ 0.005
+ 0.004 + 0.003 + 0.002 + 0.001 0 -0.001 -0.002 -o.oo3 j
§ + 0.004 + 0.003
+ 0.002 + 0.001 0 -0.001 -0.002 -0.003
-0.004
+ 0.003 + 0.002
+ 0.001 0 -0.001
-0.002
-0.003 -0.004 -0.005
+ 0.002 + 0.001 0
-0.001 -0.002 -0.003 -0.004 -0.005 -0.006
- 3 + 0.001
0
-0.001 -0.002 -0.003 -0.004 -0.005 -0.006 -0.007
- 4 0 -0.001 -0.002 -0.003 -0.004 -0.005 -0.006 -0.007
-0.008
SPECIAL
TOOL <
C-3095A
'PSESS
• ' J8902-46
(14) Install the pinion yoke with Installer W-162D
and Holder 6719 (Fig. 23).
It is necessary to use tools above to correctly
seat the front bearing on drive pinion gear
shaft (Fig. 28). '
YOKE
INSTALLER
PINION
BEAHNG
Fig, 22 Shaft Rear Bearing installation
(11) Install front pinion bearing and install pinion
shaft seal with Installer C-4109A and Handle
C-4735.
The outer perimeter of the seal is pre-coated
with a special sealant. An additional applica­
tion of sealant is not required.
(12) Lubricate the pinion gear front and rear bear­
ings with gear lubricant.
(13) Install new collapsible spacer on pinion gear
shaft. Install pinion gear in housing.
YOKE
HOLDER
J9402-61
Fig. 23 Pinion Yoke Installation
CAUTION: Use care to prevent collapsing preload
collapsible spacer during installation of the yoke
and seating the front bearing.
(15) Remove yoke and tools from the pinion gear.