Rear Shock Absorber - Assembling The Piston Rod - KTM 450 SX ATV 2010 Repair Manual

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04/SHOCK ABSORBER, SWINGARM

Rear shock absorber - assembling the piston rod

8.38
Lubricate the groove of the O-ring.
Lubricant (T158) (
Mount O-ring
Mount washer
200793-10
Position washer
Grease the seal ring and mount with the washer facing downward.
Lubricant (T511) (
200794-10
Mount centering disk
Mount rebound rubber
200795-10
Assemble the seal ring retainer of the rear shock absorber. (
Clamp the piston rod into a vise.
Mount bump rubber
Position the special tool on the piston rod.
Mounting sleeve (T1554) (
Grease the dust boot and slide seal ring retainer
Lubricant (T625) (
Remove the special tool.
201071-10
Mount rebound damping washer
Mount compression damping shim stack
ward.
201072-10
Grind piston
Clean the piston.
Mount the piston.
Guideline
View
View
201073-10
p. 225)
.
.
on seal ring
.
p. 226)
.
.
and locking cap
p. 239)
p. 225)
.
on both sides, using 1200 grit sandpaper on a surfacing plate.
p. 50)
.
onto the piston rod.
with the smaller shims facing down-
Top view of piston
Bottom view of piston
51

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This manual is also suitable for:

505 sx atv 20102010 450 sx2010 505 sx

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