Installing The Spacer - KTM 450 SX ATV 2010 Repair Manual

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30/ENGINE ASSEMBLY

Installing the spacer

20.15
Lock the outer clutch hub and primary gear with the special tool and tighten
nut
.
Guideline
Nut, primary gear
Gear quadrant (80029004000) (
Info
301687-10
Ensure that the crankshaft is not locked.
Mount the inner clutch hub.
Position the new lock washer and mount nut
special tool
Guideline
Nut, inner clutch hub
Clutch holder (77329003000) (
Secure the nut with the lock washer.
301685-11
Thoroughly oil the clutch facing discs.
Engine oil (SAE 10W/50) (
Beginning with an intermediate disc, alternately insert all other clutch facing discs
and intermediate discs into the outer clutch hub.
Insert pressure piece
301684-11
Position the crankshaft at TDC and lock it with the special tool.
Engine blocking screw (77329010000) (
Position pressure cap
the screws in a crisscross pattern.
Guideline
Screw, clutch spring
301683-11
Grease the shaft seal ring before mounting.
Position the O-ring. Mount spacer
301652-10
M27x1
p. 233)
and tighten the nut.
M18x1.5
p. 231)
p. 223)
with the push rod into the gearbox main shaft.
. Mount screws
with the bevel facing inward.
Loctite
®
80 Nm
(59 lbf ft)
. Hold the inner clutch hub using
80 Nm
Loctite
®
(59 lbf ft)
p. 231)
with the washers and springs. Tighten
M6
10 Nm (7.4 lbf ft)
150
243™
243™

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This manual is also suitable for:

505 sx atv 20102010 450 sx2010 505 sx

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