Checking Rear Sprocket / Engine Sprocket For Wear; Checking The Chain Tension; Adjusting Chain Tension - KTM 450 SX ATV 2010 Repair Manual

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10/REAR WHEEL

Checking rear sprocket / engine sprocket for wear

14.4

Checking the chain tension

14.5
Warning
Danger of accidents Danger caused by incorrect chain tension.
If the chain tension is too high, the components of the secondary power train (chain, engine sprocket, rear sprocket, bear-
ings in transmission and rear wheel eccentric element) are under additional load. Apart from premature wear, in extreme
transmission output shaft or the drive chain may snap. Conversely, if the chain is too loose it may jump off the engine and
rear sprockets, causing the rear wheel to lock up or even leading to engine damage. Check for correct chain tension and
adjust if necessary.

Adjusting chain tension

14.6
Warning
Danger of accidents Danger caused by incorrect chain tension.
If the chain tension is too high, the components of the secondary power train (chain, engine sprocket, rear sprocket, bear-
ings in transmission and rear wheel eccentric element) are under additional load. Apart from premature wear, in extreme
transmission output shaft or the drive chain may snap. Conversely, if the chain is too loose it may jump off the engine and
rear sprockets, causing the rear wheel to lock up or even leading to engine damage. Check for correct chain tension and
adjust if necessary.
Check rear sprocket / engine sprocket for wear.
»
If the rear sprocket / engine sprocket are worn:
Replace the rear sprocket / engine sprocket.
400227-01
Check that the chain guides are tight.
Park the vehicle on a horizontal surface and shift gears to neutral.
Push the upper chain section at the end of the chain sliding component upwards to
measure the chain tension
Info
The lower chain section must be taut.
Chain wear is not always even, so you should repeat this measurement at
different chain positions.
Chain tension
100093-10
»
If the chain tension does not meet specifications:
Adjust the chain tension. (
Park the vehicle on a horizontal surface and shift gears to neutral.
Push the upper chain section at the end of the chain sliding component upwards to
measure the chain tension
Info
The lower chain section must be taut.
Chain wear is not always even, so you should repeat this measurement at
different chain positions.
100093-10
Info
When fitting the chain joint, always make sure that the closed side
of the joint faces forward (riding direction).
The engine sprocket, rear sprocket and chain should always be
replaced together.
.
140... 145 mm (5.51... 5.71 in)
p. 76)
.
76

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This manual is also suitable for:

505 sx atv 20102010 450 sx2010 505 sx

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