Checking Clutch - KTM 450 SX ATV 2010 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS

Checking clutch

19.40
0 0 4
4
5
0 0 5
2
0 0 2
0 0 b l
bl
0 0 1
1
0 0 3
3
Check the pressure piece
»
If there is damage or wear:
Change the pressure piece.
Check axial bearing
for damage and wear.
»
If there is damage or wear:
Change the axial bearing.
Place push rod
on a level surface and check for run-out.
»
If there is run-out:
Change the push rod.
Check the length of clutch springs
Clutch spring - length
»
If the clutch spring length is less than the specified value:
Change all clutch springs.
Check the thrust face of pressure cap
»
If there is damage or wear:
Change the pressure cap.
Check the thrust surfaces of the clutch lining discs in the outer clutch hub
Contact surface of clutch facing discs in outer clutch hub
Place two spacing washers or similar aids next to the timing chain tensioner piston.
This ensures that, when pressed in, the piston cannot go in all the way.
Guideline
Thickness of the spacing washers
Release the timing chain tensioner.
The detent mechanism engages and the piston remains in place.
Final position of the piston after
engagement
200172-10
Info
This position is necessary for installation.
If the timing chain tensioner is now pressed again and is only extended a
maximum of half way (it is prevented from extending completely), this locks
the detent mechanism and the timing chain tensioner can no longer be
squeezed together. This function is necessary in order to ensure sufficient
timing chain tension even at low oil pressures.
0 0 b m
bm
0 0 b k
bk
0 0 6
6
for damage and wear.
.
for damage and wear.
9
0 0 9
7
0 0 7
8
0 0 8
301246-01
39.0... 40.0 mm (1.535... 1.575 in)
for wear.
≤ 0.5 mm (≤ 0.02 in)
2... 2.5 mm (0.08... 0.098 in)
3 mm (0.12 in)
138

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This manual is also suitable for:

505 sx atv 20102010 450 sx2010 505 sx

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