Checking Crankshaft Run-Out At Bearing Pin - KTM 450 SX ATV 2010 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS

Checking crankshaft run-out at bearing pin

19.15
Press in the new crank pin
Oil hole
If the oil holes are not correctly aligned, the conrod bearing will not be sup-
plied with oil.
Use compressed air to check that the oil hole is clear.
301706-10
Mount the new bearing
Info
Thoroughly oil the bearing.
301284-10
Position the special tool
Pressing device for crankshaft, complete (75029047000) (
Pressing tool, crankshaft (77629008000) (
Insert the crank web with connecting rod and bearing. Position the second crank
web.
301280-10
Position the special tool
Pressing tool, crankshaft (77629008000) (
Press in the upper crank web as far as possible.
Info
The press mandrel must be positioned over the crank pin.
Take the crankshaft out of the special tool and check that the connecting rod can
move freely.
301281-10
Measure the end play between the connecting rod and the crank webs with the spe-
cial tool
.
Feeler gauge (59029041100) (
Connecting rod - end play of lower con-
rod bearing
»
If the measured value is less than the specification:
Correct it so the dimension is equal to the specified value.
Check the crankshaft run-out at the bearing pin. (
301704-10
Position the crankshaft on a roller block.
Turn the crankshaft slowly.
Check the crankshaft run-out on both bearing pins.
Crankshaft - run-out at bearing pin
»
If the crankshaft run-out at the bearing pin is larger than the specification:
Align the crankshaft.
301705-10
as far as possible.
is aligned with oil hole
.
and connecting rod
on the press.
with the heel pointing down.
p. 229)
.
p. 230)
p. 233)
p. 233)
0.40... 0.60 mm (0.0157...
0.0236 in)
p. 126)
≤ 0.10 mm (≤ 0.0039 in)
126

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This manual is also suitable for:

505 sx atv 20102010 450 sx2010 505 sx

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