Front Shock Absorber - Assembling The Piston Rod - KTM 450 SX ATV 2010 Repair Manual

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04/SHOCK ABSORBER, SWINGARM

Front shock absorber - assembling the piston rod

8.16
Place special tool
special tool
Pressing tool (T1207S) (
Pressing tool (T1206) (
200911-10
Mount the second lock ring
Mount and grease seal rings
Lubricant (T158) (
200912-10
Press in both collar bushings of the heim joint.
201142-10
Check the damper of the front shock absorber. (
Clamp the piston rod with the heim joint in a bench vise.
Mount bump rubber
Position special tool
Mounting sleeve (T313) (
Grease the seal ring and slide seal ring retainer
Lubricant (T625) (
Remove the special tool.
201144-10
Mount bushing
Info
Mount the larger inside diameter of the supporting plate facing downward.
Mount compression damping shim stack
ward.
201145-10
Grind the piston on both sides on a surface plate using 1200 grit sandpaper.
Clean the piston.
Mount the piston.
Guideline
View
View
201146-10
underneath and press in the heim joint to the lock ring using
.
p. 238)
p. 238)
.
on both sides.
p. 225)
and locking cap
on the piston rod.
p. 239)
p. 225)
.
p. 30)
.
onto the piston rod.
with the smaller shims facing down-
Top view of piston
Bottom view of piston
32

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This manual is also suitable for:

505 sx atv 20102010 450 sx2010 505 sx

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