Installing The Locking Lever; Installing The Shift Drum Locating Unit; Installing The Shift Shaft; Installing The Suction Pumps - KTM 450 SX ATV 2010 Repair Manual

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30/ENGINE ASSEMBLY

Installing the locking lever

20.7

Installing the shift drum locating unit

20.8

Installing the shift shaft

20.9

Installing the suction pumps

20.10
Mount locking lever
Mount and tighten screw
Guideline
Screw, locking lever
301662-11
Push away locking lever
drum locating unit
Info
The flat areas of the shift drum locating unit are not symmetric.
Relieve tension from the locking lever.
Mount and tighten screw
Guideline
301661-11
Screw, shift drum locating
Slide shift shaft
Push sliding plate
all the way.
Let sliding plate
Shift through the transmission.
301660-11
Oil the oil pump shaft, internal rotor and external rotor before assembly.
Engine oil (SAE 10W/50) (
Mount suction pump
Info
The rounded side of the suction pump faces the engine case.
301664-10
Position the oil pump cover. Mount and tighten screws
Guideline
Screw, oil pump cover
Marking
Insert pin
301657-11
with the sleeve and spring.
with the washer.
M5
from the shift drum locating unit and position the shift
.
.
M6
with the washer into the bearing seat.
away from the shift drum locating unit. Insert the shift shaft
engage in the shift drum locating unit.
p. 223)
with the pin and oil pump shaft
M5
faces upward.
.
6 Nm
Loctite
®
243™
(4.4 lbf ft)
Loctite
®
243™
10 Nm
(7.4 lbf ft)
.
.
6 Nm
Loctite
®
243™
(4.4 lbf ft)
147

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This manual is also suitable for:

505 sx atv 20102010 450 sx2010 505 sx

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