Club Car 2009-20011 Electric Precedent Maintenance And Service Manual page 383

TRANSAXLE (TYPE G)
8. Disassemble the differential gear case:
8.1. Remove the hex bolts (33) and the ring gear (32) from the differential case (Figure 21-5, Page 21-3).
8.2. Remove the ring gear.
8.3. Separate the differential gear case housing. If necessary, install two of the hex bolts (removed previously in
step 8.1.) into the differential gear unit and, while holding the unit slightly above the work area, lightly tap
the bolt heads (Figure 21-14, Page 21-9). Remove the two bolts.
772
Figure 21-14 Separate Housing
8.4. Remove the differential pin (31) by pushing pin through differential gear case from one side (Figure 21-5,
Page 21-3). See also Figure 21-15, Page 21-9.
8.5. Remove the idler gears (1 and 2) and thrust plates (3 and 4) (Figure 21-16, Page 21-9).
773
Figure 21-15 Differential Pin
8.6. Remove the differential gears (5 and 6) and thrust plates (7 and 8).
8.7. Inspect the bearings (13) of the differential case (26) and replace them if they are damaged (Figure 21-5,
Page 21-3). To remove them, press them off. See following CAUTION.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
9. Inspect parts for wear or damage. Any worn or damaged parts should be replaced. See following NOTE.
NOTE: Damaged or worn gears should be replaced as sets.
Transaxle Disassembly, Inspection, and Assembly
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2009-2011 Electric Precedent Maintenance and Service Manual
5
7
3
1
6
8
Figure 21-16 Left Differential
21
2
4
26
Page 21-9