Club Car 2005 FE290 Manuals

Club Car 2005 FE290 Manuals

Manuals and User Guides for Club Car 2005 FE290. We have 1 Club Car 2005 FE290 manual available for free PDF download: Maintenance Service Supplement

Club Car 2005 FE290 Maintenance Service Supplement

Club Car 2005 FE290 Maintenance Service Supplement (168 pages)

Brand: Club Car | Category: Offroad Vehicle | Size: 10.56 MB

Table of Contents

Table of Contents
5
Section 10 - Periodic Maintenance

9
- General Warning
  9
- General Information
  11
- Periodic Service Schedule
  11
- Periodic Lubrication Schedule
  13
- Engine Oil
  14
  - Engine Oil Level Check
    14
  - Oil Viscosity
    15
- Fueling Instructions
  15
- Battery
  16
Section 11 - Troubleshooting and Electrical System

17
- General Information
  17
- Troubleshooting Guide
  17
- Test Procedures
  23
  - Index of Test Procedures
    23
Section 12 - Electrical Components

49
- Starter/Generator
  49
- Voltage Regulator
  60
- Key Switch
  61
- Solenoid
  62
- Fuse
  63
- Accelerator Pedal Limit Switch
  63
- Kill Limit Switch
  64
- Neutral Lockout Limit Switch
  65
- Neutral Lockout Cam
  66
- Reverse Warning Buzzer
  67
- Reverse Buzzer Limit Switch
  68
- Low Oil Warning Light
  69
- Fuel Gauge/Hour Meter
  70
- Fuel Level Sending Unit
  71
- RPM Limiter
  71
- Ignition Coil
  72
- Oil Level Sensor
  75
- Battery
  76
- Ground Cables
  80
Section 13 - Fe290 Engine

81
- General Information
  81
  - Before Servicing
    81
  - Engine Rotation
    81
  - Spark Plug
    81
- Cylinder Head
  83
  - General Information
    83
  - Breather Valve (Reed Valve)
    83
- Crankcase
  83
  - Engine Removal
    83
  - Crankcase Cover Removal
    84
  - Oil Level Sensor
    85
  - Crankcase Cover Installation
    86
- Ignition Coil and Flywheel
  87
- Flywheel Installation
  89
- Engine Installation
  89
  - Torque Specifications
    91
  - Adjustments and Settings
    91
Section 14 - Fuel System

93
- General Information
  93
- Carburetor
  93
  - Main Jet Elevation/Size Chart
    94
  - Changing the Main Jet
    94
- Engine Control Linkage
  97
  - General Information
    97
  - Accelerator Rod
    98
  - Governor Cable
    100
  - Accelerator Cable
    101
  - Closed Throttle or Idle Adjustment
    103
  - Engine RPM Adjustment
    103
- Choke and Air Intake System
  104
  - General Information
    104
  - Choke Button Removal
    104
  - Choke Button Installation
    104
  - Air Box Removal
    105
  - Air Box Installation
    105
  - Intake Duct Removal
    105
  - Intake Duct Installation
    107
  - Intake Duct Repair
    107
  - Air Filter
    108
- Fuel Filters
  108
  - General Information
    108
  - Fuel Filter Removal
    109
  - Fuel Filter Installation
    109
- Fuel Pump
  111
  - General Information
    111
  - Fuel Pump Removal
    111
  - Fuel Pump Disassembly
    111
  - Fuel Pump Cleaning and Inspection
    112
  - Fuel Pump Assembly
    112
  - Fuel Pump Installation
    113
- Fuel Tank
  114
  - General Information
    114
  - Fuel Tank Removal
    114
  - Fuel Tank Disposal
    115
  - Fuel Tank Storage
    115
  - Fuel Tank Installation
    116
- Fuel Lines
  117
- Fuel Shut-Off Valve
  118
Section 15 - Exhaust System

119
- Muffler
  119
  - Muffler Removal
    119
  - Muffler Installation
    119
Section 16 - Unitized Transaxle

121
- General Information
  121
  - Lubrication
    122
- Axle Shaft
  123
  - Axle Shaft and Oil Seal Removal
    123
  - Axle Bearing
    124
  - Axle Shaft Installation
    126
- Unitized Transaxle Removal
  127
- Unitized Transaxle Installation
  136
- Forward/Reverse Shifter Cable
  141
Section 17 - Torque Converter

145
- General Information
  145
- Troubleshooting
  145
- Drive Belt
  146
  - Drive Belt Removal
    147
  - Drive Belt Installation
    147
- Drive Clutch
  148
  - Drive Clutch Removal
    148
  - Drive Clutch Cleaning and Inspection
    149
  - Drive Clutch Disassembly
    151
  - Inspection of Drive Clutch Parts
    153
  - Drive Clutch Assembly
    154
  - Drive Clutch Installation
    156
- Driven Clutch
  156
  - Driven Clutch Removal
    156
  - Driven Clutch Disassembly
    156
  - Driven Clutch Inspection
    157
  - Driven Clutch Assembly
    157
  - Driven Clutch Installation
    160

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