Club Car 2009-20011 Electric Precedent Maintenance And Service Manual page 204

13
Test Procedures
– A reading of 200 to 250 ohms should be obtained for factory-installed solenoids (Figure 13-8, Page 13-16). If
not, replace the solenoid.
– A reading of 180 to 190 ohms should be obtained for service replacement solenoids (Figure 13-9, Page
13-16). If not, replace the solenoid.
WAVETEK 5XL
V V
OFF
1000
500
200 200
20 200
2 2m
200 20
m
m
200
2000
m
k
200k
20k 200
A
2k
!
V ! COM 200nA
MAX
1000 ---
FUSED
750V
2377
Figure 13-8 Activating Coil Test – Factory-installed
TEST PROCEDURE 4 – Throttle Position Sensor Voltage
See General Warnings on page 1-1.
The accelerator position, which is proportional to the sensor voltage, can be displayed with the IQDM handset. If an
IQDM handset is not available, proceed to Throttle Position Sensor Voltage Test without the IQDM Handset.
Throttle Position Sensor Voltage Test with the IQDM Handset
1. Place chocks at the front wheels and lift the rear of the vehicle with a chain hoist or floor jack. Position jack stands
under the frame rails just forward of each spring mount. See WARNING "Lift only one end..." in General
Warnings on page 1-1. See also following WARNING.
WARNING
• The key switch should be placed in the OFF position and left in the OFF position for the duration
of this test.
2. Connect the IQDM to the vehicle.
3. Access the Test menu and select THROTTLE % by using the SCROLL DISPLAY buttons.
4. The IQDM should indicate 0 % with the pedal not pressed. While monitoring the IQDM display screen, slowly
press the accelerator pedal. As the pedal is pressed, the IQDM should indicate a rise from 0 % (pedal not
pressed) to 100 % (pedal fully pressed).
5. If the throttle position sensor does not operate as described in previous step, proceed to Throttle Position
Sensor Voltage Test without the IQDM Handset.
Throttle Position Sensor Voltage Test without the IQDM Handset
1. Place chocks at the front wheels and lift the rear of the vehicle with a chain hoist or floor jack. Position jack
stands under the frame rails just forward of each spring mount. See WARNING "Lift only one end..." in
General Warnings on page 1-1.
2. With key switch OFF and batteries connected, place Tow/Run switch in RUN. Using a multimeter set to 200 volts
DC, place red (+) probe on battery no. 1 positive post and place black (–) probe (with insulation-piercing probe)
Page 13-16 2009-2011 Electric Precedent Maintenance and Service Manual
Solenoid
EXCEL SYSTEM TROUBLESHOOTING – TPS
WAVETEK 5XL
V OFF V
1000
500
200 200
20 200
2 2m
200 20
m
m
200
2000
m
k
200k
20k 200
2k A
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
1
1. 2k Ohm Setting
2500-20000-10283
Figure 13-9 Activating Coil Test – Service Replacement
Solenoid