Club Car 2009-20011 Electric Precedent Maintenance And Service Manual page 371

MOTOR (MODEL EJ4-4001 AND EJ8-4001A)
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Figure 20-16 Brush Rigging
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Figure 20-18 Armature Installation
3. With the brushes retracted, use an arbor press to press the armature shaft into the end cap bearing (Figure
20-18, Page 20-13). See following CAUTION.
CAUTION
• Make sure the brushes are held back. Do not allow the brushes to support the weight of the
commutator. The brushes can be easily damaged by this weight.
4. Gently press each brush with a small screwdriver until the spring rests on the end of each brush as shown
(Figure 20-19, Page 20-13).
5. Align the match marks on the end cap and the motor frame (1) and secure with two bolts (16) (Figure 20-15,
Page 20-11). Tighten bolts to 130 in-lb (14.7 N·m).
6. Install the speed sensor magnet (24) with screw (23). Tighten to 65 in-lb (7.3 N·m).
7. Install the speed sensor (10) with screws (25). Tighten to 20 in-lb (2.2 N·m).
8. Make sure the armature turns freely. If it does not turn freely, disassemble the motor to find the problem.
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2009-2011 Electric Precedent Maintenance and Service Manual
Motor Assembly
Figure 20-17 Retracted Brushes
Figure 20-19 Brush Setting
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Page 20-13