Electronics Module Installation - Club Car 2009-20011 Electric Precedent Maintenance And Service Manual

17
Electronics Module
5. Disconnect the 16-pin connector, 4-pin connector, and spade connectors from the controller.
6. Remove the three self-tapping screws (10) that hold the controller to the component mounting plate (14) and
remove the controller from the vehicle.
7. Remove two nuts (3) on top of the solenoid (5) posts and remove the wires from the posts.
8. Disconnect the spade connectors on the front of the solenoid.
9. Disconnect the 6-pin connector and all other leads from the onboard computer (OBC) (15) and the two wires from
Tow/Run switch.
10. Lift the electronics module from the vehicle. See following WARNING.
WARNING
• Shorting of battery terminals can cause personal injury or death.
– Do not place component mounting plate directly on top of batteries when removing or installing
plate.
– Remove plate from vehicle completely.

ELECTRONICS MODULE INSTALLATION

1. Return electronics module to its location in vehicle but leave it tilted forward.
2. Complete connections to the computer, the controller, the Tow/Run switch and the solenoid per the electrical
schematics. See Wiring Diagrams on page 14-3.
3. Tighten bolts on the controller to 9 ft-lb (12.2 N·m).
4. Tighten nuts on the solenoid to 6.4 ft-lb (8.7 N·m).
5. Set electronics module in place and secure with bolt (11) (Figure 17-8, Page 17-11). Tighten bolt to 40 in-lb (4.5
N·m).
6. Install the batteries and battery cables in their original locations. See Battery Replacement on page 18-15.
7. Place the Tow/Run switch in the TOW position and connect the batteries. See Connecting the Batteries –
Electric Vehicles on page 1-3.
8. Place the Tow/Run switch in the RUN position.
9. Inspect the vehicle for proper operation. See following WARNINGS.
WARNING
• Make sure that the vehicle operates in the forward direction when the Forward/Reverse switch is
in the FORWARD position.
• Make sure that the vehicle operates in the reverse direction when the Forward/Reverse switch is in the
REVERSE position. The reverse buzzer will sound as a warning when the Forward/Reverse switch
is in REVERSE.
• Make sure that the vehicle does not operate when the Forward/Reverse switch is in the NEUTRAL
position.
Page 17-10 2009-2011 Electric Precedent Maintenance and Service Manual
ELECTRICAL COMPONENTS