Solenoid; Testing The Solenoid; Solenoid Removal; Solenoid Installation - Club Car 2009-20011 Electric Precedent Maintenance And Service Manual

ELECTRICAL COMPONENTS
8.6. Select Information, Software Version and verify the value is 13 or higher. If not, contact a Club Car
Technical Representative.
8.7. Place the Tow/Run switch in the TOW position for 30 seconds. Then return it to RUN.
9. Inspect the vehicle for proper operation.
WARNING
• Make sure that the vehicle operates in the forward direction when the Forward/Reverse switch is
in the FORWARD position.
• Make sure that the vehicle operates in the reverse direction when the Forward/Reverse switch is in the
REVERSE position. The reverse buzzer will sound as a warning when the Forward/Reverse switch
is in REVERSE.
• Make sure that the vehicle does not operate when the Forward/Reverse switch is in the NEUTRAL
position.

SOLENOID

See General Warnings on page 1-1.
The solenoid is located on the rear side of the electronics module.

TESTING THE SOLENOID

See Test Procedure 3 – Solenoid Activating Coil on page 14-15 and Test Procedure 22 – Solenoid Continuity on
page 14-35.

SOLENOID REMOVAL

1. Disconnect the batteries and discharge the controller. See Disconnecting the Batteries – Electric Vehicles
on page 1-3.
2. Remove the batteries from the vehicle to provide enough room to access the solenoid (5) (Figure 17-8, Page
17-11). See Battery Replacement on page 18-15.
3. Remove the bolt (11) that secures the electronics module to the battery bucket.
4. Pull electronics module forward and remove the four wires from solenoid.
5. Slide solenoid up to disengage the mounting tabs and remove from component mounting plate (14).

SOLENOID INSTALLATION

1. Mount solenoid (5) onto component mounting plate (14) (Figure 17-8, Page 17-11).
2. Connect the four wires to the appropriate solenoid terminals. See Wiring Diagrams on page 14-3 or 12-2.
Tighten the nuts that secure the yellow (4) and red (5) wires to 72 - 84 in-lb (8 - 9.5 N·m).
3. Return electronics module to its original location and secure with bolt (11). Tighten bolt to 40 in-lb (4.5 N·m).
4. Install the batteries and battery cables in their original locations. See Battery Replacement on page 18-15.
2009-2011 Electric Precedent Maintenance and Service Manual
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Solenoid
Page 17-13