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Carryall 2 Plus
Club Car Carryall 2 Plus Manuals
Manuals and User Guides for Club Car Carryall 2 Plus. We have
6
Club Car Carryall 2 Plus manuals available for free PDF download: Service Manual, Maintenance And Service Manual, Owner's Manual
Club Car Carryall 2 Plus Service Manual (132 pages)
2012
Brand:
Club Car
| Category:
Offroad Vehicle
| Size: 8.09 MB
Table of Contents
Table of Contents
5
Section 1 - Safety
11
General Warning
11
Disabling the Vehicle
13
Disconnecting the Battery - Gasoline Vehicles
13
Connecting the Battery - Gasoline Vehicles
13
Disconnecting the Batteries - Electric Vehicles
13
Connecting the Batteries - Electric Vehicles
14
Section 2 - Vehicle Specifications
15
Vehicle Specifications - Electric Vehicles
15
Specifications
16
Vehicle Specifications - Gasoline Vehicles
17
Specifications
18
Section 3 - General Information
19
General Information
19
Serial Number Identification
19
Storage - Gasoline Vehicle
20
Preparing the Gasoline Vehicle for Extended Storage
20
Returning the Stored Gasoline Vehicle to Service
22
Storage - Electric Vehicle
22
Preparing the Electric Vehicle for Extended Storage
22
Returning the Stored Electric Vehicle to Service
24
Section 4 - Body and Trim
25
Cleaning the Vehicle
25
Front Body Repair
26
Stress Lines or Streaks
26
Minor Impact Damage/Deformations
26
Minor Scratches and Surface Blemishes
26
Small Scratches that Cannot be Buffed out
26
Touch-Up Paint Color Chart
27
Gouges, Punctures, Tears, Large Scratches, and Abrasions
27
Front Body
28
Front Body Removal
28
Front Body Installation
28
Tilt Bed - Turf 1, 2, Carryall 1, 2 and 2 Plus
30
Tilt Bed Removal
30
Tilt Bed Installation
30
Flat Bed - Turf 6 and Carryall 6
32
Flat Bed Removal - Turf 6 and Carryall 6
32
Flat Bed Installation - Turf 6 and Carryall 6
32
Flat Bed Trim - Turf 6 and Carryall 6
34
Flat Bed Trim Removal - Turf 6 and Carryall 6
34
Flat Bed Trim Installation - Turf 6 and Carryall 6
34
Access Door - Turf 6 and Carryall 6
35
Access Door Removal - Turf 6 and Carryall 6
35
Access Door Installation - Turf 6 and Carryall 6
35
Rear Fender
36
Rear Fender Removal
36
Rear Fender Installation
37
Trailer Hitch - Heavy Duty (Optional on some Models)
39
Trailer Hitch Removal - Heavy Duty
39
Trailer Hitch Installation - Heavy Duty
39
Tailskirt
39
Tailskirt Removal
39
Tailskirt Installation
39
Floor Mat
39
Front Floor Mat Removal
39
Front Floor Mat Installation
40
Rear Floor Mat Removal - Turf 6 and Carryall 6 Only
40
Rear Floor Mat Installation - Turf 6 and Carryall 6 Only
40
Bumper
40
Bumper Removal
40
Bumper Installation
40
Section 5 - Accelerator and Brake Pedal Group
41
Brake Pedal and Park Brake
41
Brake Pedal Removal
41
Brake Pedal Installation
44
Park Brake Removal
45
Park Brake Installation
45
Accelerator Pedal - Gasoline Vehicles
46
Accelerator Pedal Removal - Gasoline Vehicles
46
Accelerator Pedal Installation - Gasoline Vehicles
48
Accelerator Pedal - Electric Vehicles
49
Accelerator Pedal Removal - Electric Vehicles
49
Accelerator Pedal Installation - Electric Vehicles
51
Pedal Group Adjustment - Gasoline Vehicles
51
Pedal Group Adjustment - Electric Vehicles
56
Section 6 - Wheel Brake Assemblies
61
General Information
61
Brake Shoe Removal
61
Brake Assembly Cleaning (Self-Adjusting Brakes)
63
Brake Shoe Installation (Self-Adjusting Brakes)
65
Brake Adjustment (Self-Adjusting Brakes)
68
Brake Assembly Cleaning (Manually-Adjusted Brakes)
69
Brake Shoe Installation (Manually-Adjusted Brakes)
70
Brake Adjustment (Manually-Adjusted Brakes)
72
Brake Cluster Adjustment
73
Brake Cable Equalization
76
Final Brake Cluster Adjustment
77
Test Drive Vehicle
77
Brake Cluster Removal and Installation
77
Rear Brake Cluster Removal
77
Rear Brake Cluster Installation
78
Front Brake Cluster Removal
78
Front Brake Cluster Installation
79
Front Brake Cables
80
Front Brake Cable Removal
80
Front Brake Cable Installation
81
Rear Brake Cables
82
Rear Brake Cable Removal
82
Rear Brake Cable Installation
83
Section 7 - Steering and Front Suspension
85
General Information
85
Steering Wheel
85
Steering Wheel Removal
85
Steering Wheel Installation
86
Steering Column
86
Steering Column Removal
86
Steering Column Disassembly
89
Steering Column Assembly
89
Steering Column Installation
89
Steering Adjustment
91
Rack and Pinion
92
Rack and Pinion Inspection
92
Rack and Pinion Removal
92
Rack and Pinion Disassembly
94
Rack and Pinion Assembly
95
Rack and Pinion Installation
97
Tie Rod and Drag Link
98
Tie Rod and Drag Link Removal - MAINTENANCE-FREE BALL JOINTS
98
Tie Rod and Drag Link Installation - MAINTENANCE-FREE BALL JOINTS
98
Front Suspension
99
Lubrication
99
Wheel Alignment
99
Front Suspension Components
101
Leaf Spring Removal
101
Leaf Spring Installation
101
Kingpin and Steering Spindle Removal
101
Kingpin and Steering Spindle Installation
107
Delta A-Plate Removal
107
Delta A-Plate Installation
107
Shock Absorber Removal
107
Shock Absorber Installation
108
Front Wheel Bearings and Hubs
108
Front Wheel Free Play Inspection
108
Front Wheel Bearings and Hub Removal
109
Front Wheel Bearings and Hub Installation
109
Section 8 - Wheels and Tires
111
General Information
111
Wheels
111
Wheel Removal
111
Wheel Installation
111
Tires
112
Tire Repair
113
Tire Installation
113
Section 9 - Rear Suspension
115
General Information
115
Shock Absorbers
115
Shock Absorber Inspection and Removal
115
Shock Absorber Installation
116
Multi-Leaf Springs
116
Multi-Leaf Spring Removal
116
Multi-Leaf Spring Installation
117
Snubber
120
Snubber Removal
120
Snubber Installation
120
Stabilizer Bar
121
Stabilizer Bar Removal
121
Stabilizer Bar Installation
122
Jounce Bumpers
122
Jounce Bumper Removal
122
Jounce Bumper Installation
122
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Club Car Carryall 2 Plus Maintenance And Service Manual (124 pages)
Gasoline and Electric Vehicles
Brand:
Club Car
| Category:
Utility Vehicle
| Size: 18.14 MB
Table of Contents
Table of Contents
5
Section 1 - Safety
11
General Warning
11
Section 2 - Vehicle Specifications
15
Vehicle Specifications - Electric Vehicles
15
Vehicle Specifications - Gasoline Vehicles
17
Specifications
18
Section 3 - General Information
19
General Information
19
Serial Number Identification
19
Storage - Gasoline Vehicle
20
Preparing the Gasoline Vehicle for Extended Storage
20
Returning the Stored Gasoline Vehicle to Service
22
Storage - Electric Vehicle
22
Preparing the Electric Vehicle for Extended Storage
23
Returning the Stored Electric Vehicle to Service
23
Section 4 - Body and Trim
25
Cleaning the Vehicle
25
Front Body Repair
26
Stress Lines or Streaks
26
Minor Impact Damage/Deformations
26
Minor Scratches and Surface Blemishes
26
Small Scratches that Cannot be Buffed out
26
Touch-Up Paint Color Chart
27
Gouges, Punctures, Tears, Large Scratches, and Abrasions
27
Front Body
27
Front Body Removal
27
Front Body Installation
28
Tilt Bed - Turf 1, 2, Carryall 1, 2 and 2 Plus
29
Tilt Bed Removal
29
Tilt Bed Installation
29
Flat Bed - Turf 6 and Carryall 6
31
Flat Bed Removal
31
Flat Bed Installation
31
Flat Bed Trim - Turf 6 and Carryall 6
31
Flat Bed Trim Removal
31
Flat Bed Trim Installation
32
Access Door - Turf 6 and Carryall 6
34
Access Door Removal
34
Access Door Installation
34
Side Door - Turf 6 and Carryall 6
34
Side Door Removal
34
Side Door Installation
34
Rear Fender
34
Rear Fender Removal
34
Rear Fender Installation
36
Trailer Hitch (Optional on some Models)
37
Trailer Hitch Removal
37
Trailer Hitch Installation
37
Tailskirt
37
Tailskirt Removal
37
Tailskirt Installation
37
Floor Mat
37
Front Floor Mat Removal
37
Front Floor Mat Installation
38
Rear Floor Mat Removal - Turf 6 and Carryall 6 Only
38
Rear Floor Mat Installation - Turf 6 and Carryall 6 Only
38
Bumper
38
Bumper Removal
38
Bumper Installation
38
Section 5 - Accelerator and Brake Pedal Group
39
Brake Pedal and Park Brake
39
Brake Pedal Removal
39
Brake Pedal Installation
42
Park Brake Removal
43
Park Brake Installation
43
Accelerator Pedal - Gasoline Vehicles
44
Accelerator Pedal Removal - Gasoline Vehicles
44
Accelerator Pedal Installation - Gasoline Vehicles
46
Accelerator Pedal - Electric Vehicles
47
Accelerator Pedal Removal - Electric Vehicles
47
Accelerator Pedal Installation - Electric Vehicles
49
Pedal Group Adjustment - Gasoline Vehicles
49
Pedal Group Adjustment - Electric Vehicles
54
Section 6 - Wheel Brake Assemblies
59
General Information
59
Brake Shoe Removal
59
Brake Assembly Cleaning (Self-Adjusting Brakes)
61
Brake Shoe Installation (Self-Adjusting Brakes)
63
Brake Adjustment (Self-Adjusting Brakes)
66
Brake Assembly Cleaning (Manually-Adjusted Brakes)
67
Brake Shoe Installation (Manually-Adjusted Brakes)
68
Brake Adjustment (Manually-Adjusted Brakes)
70
Brake Cluster Adjustment
71
Brake Cable Equalization
74
Final Brake Cluster Adjustment
75
Test Drive Vehicle
75
Brake Cluster Removal and Installation
75
Rear Brake Cluster Removal
75
Rear Brake Cluster Installation
76
Front Brake Cluster Removal
76
Front Brake Cluster Installation
77
Front Brake Cables
78
Front Brake Cable Removal
78
Front Brake Cable Installation
79
Rear Brake Cables
80
Rear Brake Cable Removal
80
Rear Brake Cable Installation
81
Section 7 - Wheels and Tires
83
General Information
83
Wheels
83
Wheel Removal
83
Wheel Installation
83
Tires
84
Tire Removal
84
Tire Repair
85
Tire Installation
85
Section 8 - Rear Suspension
87
General Information
87
Shock Absorbers
87
Shock Absorber Inspection and Removal
87
Shock Absorber Installation
88
Multi-Leaf Springs
88
Multi-Leaf Spring Removal
88
Multi-Leaf Spring Installation
89
Rear Suspension Turf/Carryall Vehicles
90
Snubber
92
Snubber Removal
92
Snubber Installation
92
Stabilizer Bar
93
Stabilizer Bar Removal
93
Stabilizer Bar Installation
94
Jounce Bumpers
94
Jounce Bumper Removal
94
Jounce Bumper Installation
94
Section 9 - Steering and Front Suspension
95
General Information
95
Steering Wheel
95
Steering Wheel Removal
95
Steering Wheel Installation
96
Steering Column
96
Steering Column Removal
96
Steering Column Disassembly
98
Steering Column Assembly
99
Steering Column Installation
99
Steering Adjustment
101
Rack and Pinion
102
Rack and Pinion Removal
102
Rack and Pinion Disassembly
102
Rack and Pinion Assembly
104
Rack and Pinion Installation
106
Tie Rod and Drag Link
107
Tie Rod and Drag Link Removal
107
Tie Rod and Drag Link Installation
107
Front Suspension
108
Lubrication
108
Wheel Alignment
108
Camber Adjustment
108
Front Suspension Components
110
Leaf Spring Removal
110
Leaf Spring Installation
110
Kingpin and Steering Spindle Removal
111
Two-Wheel Brake Vehicle Upper Portion
112
Kingpin and Steering Spindle Installation
116
Delta A-Plate Removal
116
Delta A-Plate Installation
116
Shock Absorber Removal
116
Shock Absorber Installation
117
Front Wheel Bearings and Hubs - 4-Wheel Brake Vehicles
117
Front Wheel Free Play Inspection
117
Front Wheel Bearings and Hub Removal
118
Front Wheel Bearings and Hub Installation
118
Club Car Carryall 2 Plus Owner's Manual (92 pages)
2008 Turf/Carryall Vehicle
Brand:
Club Car
| Category:
Utility Vehicle
| Size: 7.37 MB
Table of Contents
Table of Contents
5
Safety Decal and Feature Identification
7
Practice Safety
20
Proposition 65 - State of California
20
Safety Details
21
General Warnings
21
General Information
24
Model Identification
24
Controls and Indicators
25
Pre-Operation and Daily Safety Checklist
34
Driving Instructions
35
Bed Latch
38
Prop Rod
39
Loading and Unloading
39
Towing with the Vehicle
40
Transporting on a Trailer
41
Storage - Electric Vehicles
42
Storage - Gasoline Vehicles
43
Maintenance
45
Periodic Service Schedules
46
Periodic Lubrication Schedules
49
Vehicle Controller - Electric Vehicles
52
Batteries - Electric Vehicles
52
Battery Charger - Electric Vehicle
54
Battery - Gasoline Vehicle
58
Engine Oil - Gasoline Vehicle
59
Fueling Instructions - Gasoline Vehicle
63
Cleaning the Vehicle
64
Accessories
64
Subsequent Owner Registration
65
Vehicle Specifications - Electric Vehicles
66
Vehicle Specifications - Gasoline Vehicles
68
Club Car® Limited Two Year Warranty for 2008 Transportation and Utility Vehicles
71
Club Car® Limited Four Year Warranty for 2008 Utility T-105 6-Volt Batteries
73
Club Car® Limited Four Year Warranty for 2008 Utility T-145 6-Volt Batteries
75
Club Car® Limited Four Year Warranty for 2008 Utility T-890 8-Volt Batteries
77
Club Car® Limited Four Year Warranty for 2008 Onboard Computers and Solid State Speed Controllers
79
California Emission Control Warranty Statement
81
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Club Car Carryall 2 Plus Owner's Manual (80 pages)
Transportation Vehicles Electric and Gasoline
Brand:
Club Car
| Category:
Automobile
| Size: 6.55 MB
Table of Contents
Table of Contents
5
Vehicle Feature Identification
6
DS Villager
6
Villager
8
Villager
10
Transporter
16
Transporter
17
Practice Safety
20
Safety Details
21
General Warnings
21
General Information
24
Model Identification
25
Controls and Indicators
25
Accelerator Pedal
27
Brake Pedal
28
Park Brake Pedal
29
Headlight Control
29
Circuit Breaker
31
Pre-Operation and Daily Safety Checklist
34
Performance Inspection
34
All Vehicles
35
Driving Instructions
36
Loading and Unloading
39
Transporting on a Trailer
40
Storage - Electric Vehicles
40
Storage - Gasoline Vehicles
42
Maintenance
45
Periodic Service Schedules
45
Periodic Lubrication Schedules
48
Vehicle Controller - Electric Vehicles
50
Batteries - Electric Vehicles
50
Battery Care
51
Battery Charger - Electric Vehicles
52
Charging Batteries
54
Battery - Gasoline Vehicles
56
Engine Oil - Gasoline Vehicles
57
Fueling Instructions - Gasoline Vehicles
58
Cleaning the Vehicle
59
Accessories
60
Subsequent Owner Registration
60
Vehicle Specifications - Electric Vehicles
61
Vehicle Specifications - Gasoline Vehicles
63
California Emission Control Warranty Statement
74
Emission Control Information
75
Club Car Carryall 2 Plus Owner's Manual (48 pages)
Brand:
Club Car
| Category:
Utility Vehicle
| Size: 2.06 MB
Table of Contents
Carryall
3
Carryall
4
Practice Safety
6
Table of Contents
7
Safety Details
8
Carryall
8
General Warnings
8
Vehicle Feature Identification - Carryall 1 and Carryall 2
10
Vehicle Feature Identification - Carryall 2 Plus
12
Vehicle Feature Identification - Carryall 6
14
General Information
16
Model Identification
16
Controls and Indicators
16
Pre-Operation and Daily Safety Checklist
21
Engine Oil
22
Driving Instructions
23
Bed Latch
25
Prop Rod
26
Loading and Unloading
27
Towing with the Vehicle
28
Transporting on a Trailer
28
Storage
29
Maintenance
31
Periodic Service Schedule
32
Engine Oil
33
Periodic Lubrication Schedule
34
Engine Oil
35
Fueling Instructions
36
Battery
37
Cleaning the Vehicle
38
Accessories
38
Subsequent Owner Registration
39
Vehicle Specifications
39
Club Car ® Limited Two Year Warranty for 2003 Transportation and Utility Vehicles
41
Club Car Carryall 2 Plus Owner's Manual (48 pages)
Electric Industrial Truck
Brand:
Club Car
| Category:
Trucks
| Size: 1.7 MB
Table of Contents
Table of Contents
7
General Information
8
Vehicle Specifications
8
Accessories
9
Model Identification
11
Safety Symbols
11
Safety Details
11
Vehicle Feature Identification - Carryall 1 and Carryall 2
20
Vehicle Feature Identification - Carryall 6
22
Controls and Indicators
24
Pre-Operation and Daily Safety Checklist
27
Driving Instructions
28
Bed Latch
29
Prop Rod
30
Loading and Unloading
32
Towing with the Vehicle
32
Transporting on a Trailer
32
Storage
33
Batteries
34
Battery Charger
35
Maintenance
38
Vehicle Controller
38
Periodic Service Schedule
38
Periodic Lubrication Schedule
40
Cleaning the Vehicle
41
Subsequent Owner Registration
41
Warranties
42
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