Section 17 - Electrical Components; Key Switch; Testing The Key Switch; Key Switch Removal - Club Car 2009-20011 Electric Precedent Maintenance And Service Manual

SECTION 17 – ELECTRICAL COMPONENTS
DANGER
• See General Warnings on page 1-1.
WARNING
• See General Warnings on page 1-1.

KEY SWITCH

See General Warnings on page 1-1.

TESTING THE KEY SWITCH

See the appropriate troubleshooting section for the type of electrical system used in the vehicle.
See IQ System Troubleshooting – TPS on page 11-1 or IQ System Troubleshooting – MCOR on page 12-1 or Excel
System Troubleshooting – TPS on page 13-1 or Excel System Troubleshooting – MCOR on page 14-1.

KEY SWITCH REMOVAL

1. Disconnect the batteries and discharge the controller. See Disconnecting the Batteries – Electric Vehicles
on page 1-3.
2. Remove the instrument panel (Figure 17-1, Page 17-2).
2.1. Remove three screws (1) from the instrument panel (2).
2.2. Rotate the instrument panel up and away from the dash to disengage the tabs at the top of the panel.
2.3. Disconnect the electrical connector (3) to the instrument panel.
3. Disconnect the wires from the key switch.
4. From the back of the instrument panel, push down on the retaining tabs surrounding the key switch (4) and
remove the key switch cap (8). Hold the key switch and remove the switch retaining nut (6) from the outside
of the instrument panel (Figure 17-2, Page 17-2).

KEY SWITCH INSTALLATION

1. Position the key switch and flat washer (9) in the instrument panel, then install and tighten the switch retaining nut
(6) to 40 in-lb (4.5 N·m). Install key switch cap (8) in center dash (Figure 17-2, Page 17-2).
2. Connect the blue and green wires to the key switch terminals. Either orientation is correct. See Wiring Diagrams
on page 12-2 or 14-3.
3. Install the instrument panel.
3.1. Connect the electrical connector (3) (Figure 17-1, Page 17-2).
2009-2011 Electric Precedent Maintenance and Service Manual
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