Motor Disassembly - Club Car 2009-20011 Electric Precedent Maintenance And Service Manual

MOTOR (MODEL EJ4-4001 AND EJ8-4001A)
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Figure 20-4 Speed Sensor Magnet

MOTOR DISASSEMBLY

1. Before beginning disassembly, place match marks on the motor end cap and motor frame.
2. Remove speed sensor and magnet.
2.1. Remove the two screws (25) that secure the speed sensor (10) to the end cap (11) (Figure 20-15, Page
20-11).
2.2. Remove the screw securing the magnet to the armature shaft (Figure 20-4, Page 20-5).
2.3. Inspect the speed sensor magnet. See Speed Sensor Magnet Inspection on page 20-10.
3. Loosen, but do not remove, the two screws securing the end cap to the motor frame (Figure 20-5, Page 20-5).
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Figure 20-6 End Cap Disengagement
4. Orient the motor so that the splined end of the armature is facing down.
5. Inspect the area where the end cap mates with the motor frame. If the end cap appears to be loose where it
connects to the motor frame, proceed to step 6; otherwise, disengage the end cap from the motor frame using
the following procedure:
5.1. With the end cap bolts loose (about 1/4 inch between the end cap and the head of the bolt), place a socket
on the head of the bolt. See following CAUTION.
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751
2009-2011 Electric Precedent Maintenance and Service Manual
Figure 20-5 End Cap
Figure 20-7 End Cap Removal
20
Motor
Page 20-5