Rear Body Components (Two-Passenger) - Club Car 2009-20011 Electric Precedent Maintenance And Service Manual

BODY AND TRIM

REAR BODY COMPONENTS (TWO-PASSENGER)

Rear Beauty Panel Removal
1. Remove SAM. See SAM Removal on page 4-9.
2. Remove one screw (3) from each canopy support bracket (1 and 2) (Figure 4-8, Page 4-12). Remove canopy
supports.
3. Remove four screws (13) attaching the rear beauty panel (12) to the fuel bucket.
4. Remove two screws (14) and remove Forward/Reverse switch housing (15) from vehicle.
5. Disconnect electrical wires from the Forward/Reverse switch (16).
6. Lift rear beauty panel from vehicle.
Rear Beauty Panel Installation
1. Install rear beauty panel (12) on vehicle. Make sure body clips (17) on the rear of the beauty panel engage
the mating slot in the rear underbody. Secure beauty panel in place with four screws (13). Tighten screws to
3.7 ft-lb (5 N·m) (Figure 4-8, Page 4-12).
2. Connect the three wires to the Forward/Reverse switch (16) as shown.
3. Position the Forward/Reverse switch housing (15) on the front of beauty panel (12) and secure with two screws
(14). Tighten screws to 20 in-lb (2.3 N·m).
4. Position canopy support brackets (1 and 2) on vehicle and secure each with one screw (3). Tighten screws to
53 in-lb (6 N·m).
Access Panel
Access panel (6) is secured to the rear underbody (4) with two push rivets (7) (Figure 4-8, Page 4-12). When replacing
the panel, insert push rivets (7) to hold the panel in place.
Rear Underbody Removal
1. Remove four screws (5) attaching the rear underbody (4) to vehicle (Figure 4-8, Page 4-12).
2. Remove two screws (18) and washers (23) that attach the underbody to the two liners (8 and 9).
3. Lift the rear edge of the rear underbody (4) until the front portion slides out from beneath the front underbody.
Remove the rear underbody from the vehicle.
Rear Underbody Installation
Install rear underbody (4) on the vehicle (Figure 4-8, Page 4-12). Install two washers (23) and screws (18) to secure
the underbody to the two wheel liners (8 and 9) and install four screws (5) to secure the underbody to the vehicle.
Tighten screws (5 and 18) to 3.7 ft-lb (5 N·m).
Wheel Liner Removal
NOTE: The wheel liners changed from molded-plastic to steel in late 2009 model year.
Remove bolts (10) to release liners (8 and 9) from vehicle (Figure 4-8, Page 4-12).
Wheel Liner Installation
Position liners (8 and 9) on vehicle and secure with bolts (10). Bolts (10) thread into J-clips (11) attached to the
inner-frame rail. Tighten bolts to 53 in-lb (6 N·m) for molded-plastic liners or 123 in-lb (14 N·m) for steel liners.
2009-2011 Electric Precedent Maintenance and Service Manual
Rear Body – Two-Passenger Vehicles
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