Brake Assembly Cleaning - Club Car 2009-20011 Electric Precedent Maintenance And Service Manual

WHEEL BRAKE ASSEMBLIES

BRAKE ASSEMBLY CLEANING

See General Warnings on page 1-1. See also Asbestos Dust Warning on page 6-1.
NOTE: Later model vehicles are no longer equipped with the slide plate.
1. Carefully clean the brake backing plate and all of its mechanical components.
2. Remove the rubber boot from backing plate and wipe with a clean damp cloth.
3. For vehicles equipped with a slide plate (2) (Figure 6-8, Page 6-4), lubricate the slide plate with dry moly
lubricant (P/N 1012151). For vehicles equipped without a slide plate (2), lubricate the backing plate, where the
slide operates, with dry moly lubricant (P/N 1012151).
4. Lubricate the slide (1) with dry moly lubricant (P/N 1012151). After lubricating, work slide back and forth against
backing plate to ensure that it slides smoothly and easily. Install rubber boot onto backing plate.
WARNING
• Apply grease carefully when performing the following steps. Do not allow any grease to get onto the
friction surfaces of the brake shoe pads or the brake drum. Failure to heed this warning could cause
diminished brake performance, possibly resulting in property damage or severe personal injury.
5. Use a small brush to carefully apply a light coat of white lithium NLGI #2 grease (Dow Corning
equivalent) on each of the six raised bosses on the brake backing plate (Figure 6-9, Page 6-5). See preceding
WARNING.
6. Use a small brush to carefully apply a light coat of white lithium NLGI #2 grease (Dow Corning BR2-Plus or
equivalent) to each end of both brake shoes and into the slots in the brake shoe mounting block as shown
(Figure 6-10, Page 6-5). See preceding WARNING.
640
Figure 6-9 Apply Grease On Bosses
7. Use a small brush to carefully apply a light coat of white lithium NLGI #2 grease (Dow Corning BR2-Plus or
equivalent) to the brake adjuster assembly, adjuster wheel shoe slots, and the shaft of the adjuster wheel as
shown (Figure 6-11, Page 6-6). See preceding WARNING.
8. Install the adjuster wheel (1) and two washers (2 and 3) into the adjuster assembly (Figure 6-7, Page 6-4).
641
Figure 6-10 Apply Grease To Brake Shoes and Slots
2009-2011 Electric Precedent Maintenance and Service Manual
Brake Assembly Cleaning
® BR2-Plus or
Page 6-5
6