Club Car 2009-20011 Electric Precedent Maintenance And Service Manual page 12

Fleet Rotation.........................................................................................................................................18-25
Numbering Vehicles and Chargers...........................................................................................................18-25
Single Point Watering System (SPWS).........................................................................................................18-25
Initial Maintenance of the SPWS..............................................................................................................18-25
Watering Batteries with the SPWS ...........................................................................................................18-26
Battery Storage ..........................................................................................................................................18-28
Charging a Battery Pack that has Low Voltage .............................................................................................18-28
SECTION 19 - BATTERY CHARGER .............................................................................................................. 19-1
SECTION 20 - MOTOR (MODEL EJ4-4001 AND EJ8-4001A)........................................................................... 20-1
General Information ..................................................................................................................................... 20-1
Motor Identification ...................................................................................................................................... 20-1
External Motor Testing ................................................................................................................................. 20-2
Motor .......................................................................................................................................................... 20-3
Motor Removal ........................................................................................................................................ 20-3
Motor Disassembly .................................................................................................................................. 20-5
Motor Component Testing and Inspection...................................................................................................... 20-7
Armature Inspection and Testing............................................................................................................... 20-7
Motor Frame and Field Windings Inspection .............................................................................................. 20-9
Motor Brush, Spring, and Terminal Insulator Inspection .............................................................................. 20-9
Reconditioning the Motor ............................................................................................................................20-12
Motor Specifications ...............................................................................................................................20-12
Motor Assembly..........................................................................................................................................20-12
Motor Installation ........................................................................................................................................20-14
SECTION 21 - TRANSAXLE (TYPE G) ............................................................................................................ 21-1
Lubrication .................................................................................................................................................. 21-1
Axle Bearing and Shaft ................................................................................................................................ 21-1
Axle Shaft ............................................................................................................................................... 21-1
Axle Bearing............................................................................................................................................ 21-4
Transaxle .................................................................................................................................................... 21-5
Transaxle Removal .................................................................................................................................. 21-5
Transaxle Disassembly, Inspection, and Assembly......................................................................................... 21-8
Transaxle Disassembly and Inspection...................................................................................................... 21-8
Transaxle Assembly................................................................................................................................21-10
Transaxle Installation .................................................................................................................................. 21-11
SECTION 22 - IQ DISPLAY MODULE PROGRAMMER (IQDM-P): IQ SYSTEM................................................. 22-1
Plugging the Handset into the Vehicle ........................................................................................................... 22-1
Program Menu ............................................................................................................................................ 22-2
Speed Setting.......................................................................................................................................... 22-3
Fast Accel ............................................................................................................................................... 22-3
Pedal Up Mode........................................................................................................................................ 22-3
Speed Cal ............................................................................................................................................... 22-3
Code A, Code B, and Code C................................................................................................................... 22-3
Slow Pedal Up......................................................................................................................................... 22-4
KSI SRO Enable...................................................................................................................................... 22-4
M2 Max Speed ........................................................................................................................................ 22-4
SECTION 23 - IQ DISPLAY MODULE PROGRAMMER (IQDM-P): EXCEL SYSTEM ......................................... 23-1
Plugging the Handset into the Vehicle ........................................................................................................... 23-1
Program Menu ............................................................................................................................................ 23-2
Speed Setting.......................................................................................................................................... 23-3
Fast Accel ............................................................................................................................................... 23-3
Pedal Up Mode........................................................................................................................................ 23-3
Speed Cal ............................................................................................................................................... 23-3
S3 FWD Speed ....................................................................................................................................... 23-4
Code A, Code B, and Code C................................................................................................................... 23-4
Page x 2009-2011 Electric Precedent Maintenance and Service Manual