Table Of Contents - Club Car 2009-20011 Electric Precedent Maintenance And Service Manual

CONTENTS
SECTION 1 - SAFETY ...................................................................................................................................... 1-1
General Warnings.......................................................................................................................................... 1-1
Disabling the Vehicle.................................................................................................................................. 1-2
Disconnecting the Batteries - Electric Vehicles ............................................................................................ 1-3
Connecting the Batteries - Electric Vehicles ................................................................................................ 1-3
Recycling Lead-Acid Batteries .................................................................................................................... 1-3
International safety symbols on batteries ..................................................................................................... 1-4
SECTION 2 - VEHICLE SPECIFICATIONS ........................................................................................................ 2-1
SECTION 3 - GENERAL INFORMATION ........................................................................................................... 3-1
Serial Number Identification............................................................................................................................ 3-1
Safety Committee .......................................................................................................................................... 3-2
Storage......................................................................................................................................................... 3-2
Preparing the Electric Vehicle for Extended Off-Season Storage................................................................... 3-3
Returning the Stored Electric Vehicle to Service .......................................................................................... 3-4
SECTION 4 - BODY AND TRIM......................................................................................................................... 4-1
Cleaning the Vehicle ...................................................................................................................................... 4-1
Seat.......................................................................................................................................................... 4-1
Front and Rear Body Repair........................................................................................................................... 4-2
Stress Lines or Streaks .............................................................................................................................. 4-2
Minor Impact Damage/Deformations ........................................................................................................... 4-2
Minor Scratches and Surface Blemishes ..................................................................................................... 4-3
Gouges, Punctures, Tears, Large Scratches, and Abrasions......................................................................... 4-3
Front Body .................................................................................................................................................... 4-3
Front Body Removal .................................................................................................................................. 4-3
Front Body Installation ............................................................................................................................... 4-3
Front Bumper ................................................................................................................................................ 4-5
Instrument Panel ........................................................................................................................................... 4-6
Instrument Panel Removal ......................................................................................................................... 4-6
Instrument Panel Installation ...................................................................................................................... 4-6
Floor Mat and Retainers................................................................................................................................. 4-7
Floor Mat Retainer Removal....................................................................................................................... 4-7
Floor Mat Retainer Installation .................................................................................................................... 4-7
Kick Plate and Charger Receptacle Bezel ....................................................................................................... 4-8
Kick Plate and Charger Receptacle Bezel Removal ..................................................................................... 4-8
Kick Plate and Charger Receptacle Bezel Installation................................................................................... 4-8
Rear Body - Two-Passenger Vehicles............................................................................................................. 4-9
Universal Accessory Mounting.................................................................................................................... 4-9
Backrest and Structural Accessory Module (SAM) ....................................................................................... 4-9
Rear Body Components (Two-Passenger)..................................................................................................4-11
Rear Body - Four-Passenger Vehicles.......................................................................................................... 4-13
Seat Backs.............................................................................................................................................. 4-13
Seat Support ........................................................................................................................................... 4-13
Foot Deck ............................................................................................................................................... 4-14
Rear Body Components (Four-Passenger) ................................................................................................ 4-15
Canopy - Two-Passenger ............................................................................................................................ 4-16
Two-Passenger Canopy Removal ............................................................................................................. 4-16
Two-Passenger Canopy Installation .......................................................................................................... 4-18
Canopy - Four-Passenger ........................................................................................................................... 4-18
Four-Passenger Canopy Removal ............................................................................................................ 4-18
Four-Passenger Canopy Installation ......................................................................................................... 4-19
Canopy (Monsoon Version) - Four-Passenger............................................................................................... 4-21
Monsoon Canopy Removal ...................................................................................................................... 4-21
Monsoon Canopy Installation.................................................................................................................... 4-21
2009-2011 Electric Precedent Maintenance and Service Manual Page iii