Table of Contents
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REPs 1 - Standby Power
REP 1.1 Wiring Harness Repairs ....................................................................................
REP 1.2 Molex SL Connectors........................................................................................
REP 1.3 Male Hirose DF1B Connectors .........................................................................
REP 1.4 AMP EI Connectors ..........................................................................................
REP 1.5 Hirose DF11 Connectors ..................................................................................
REP 1.6 AMP CT Connectors .........................................................................................
REP 1.7 Molex Mini-Fit Junior Connectors .....................................................................
REP 1.8 Front Door Interlock Switch...............................................................................
REP 1.9 Power Supply Unit ............................................................................................
REPs 2 - User Interface
REP 2.1 User Interface Assembly...................................................................................
REP 2.2 User Interface Touch Screen ............................................................................
REP 2.3 User Interface PWB ..........................................................................................
REPs 3 - Machine Run Control
REP 3.1 IME Controller PWB..........................................................................................
REP 3.2 Quad Wave Amp PWB .....................................................................................
REP 3.3 Marking Unit Heater PWB.................................................................................
REP 3.4 Marking Unit Driver PWB ..................................................................................
REP 3.5 Media Path Driver PWB ....................................................................................
REP 3.6 Drum Driver PWB .............................................................................................
REP 3.7 Single Board Controller PWB............................................................................
REP 3.8 Hard Disk Drive.................................................................................................
REP 3.9 NVM Module PWB and Battery.........................................................................
REP 3.10 Power Distribution PWB..................................................................................
REPs 5 - DADH
REP 5.1 Top Cover Assembly.........................................................................................
REP 5.2 Top Access Cover Assembly ............................................................................
REP 5.3 Feed Assembly .................................................................................................
REP 5.4 Input Tray Assembly .........................................................................................
REP 5.5 Baffle Assembly ................................................................................................
REP 5.6 Takeaway Roll Assembly..................................................................................
REP 5.7 Duplex Solenoid................................................................................................
REP 5.8 Takeaway and CVT Sensor ..............................................................................
REP 5.9 DADH Tray Size Sensors .................................................................................
REP 5.10 Registration Sensor ........................................................................................
REP 5.11 Exit Sensor......................................................................................................
REP 5.12 DADH Counterbalance ...................................................................................
REP 5.13 Exit Roll Assembly ..........................................................................................
REP 5.14 Feed Roll Assembly ........................................................................................
REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt.........................................
REP 5.16 Document Width Sensor .................................................................................
REP 5.17 Input Tray Static Eliminator.............................................................................
REP 5.18 Exit Roll Idler...................................................................................................
REP 5.19 DADH Removal...............................................................................................
REP 5.20 Mylar Guide Strip ............................................................................................
ColorQube® 9303 Family
REPs 10 - Transfix and Copy/Print Transportation
4-5
REP 10.1 Transfix Roller.................................................................................................
4-6
REP 10.2 Front Transfix Linkage and Gear Kit ...............................................................
4-8
REP 10.3 Rear Transfix Linkage and Gear Kit................................................................
4-10
REP 10.4 Front Transfix Motor........................................................................................
4-12
REP 10.5 Rear Transfix Motor ........................................................................................
4-13
REP 10.6 Transfix Blade .................................................................................................
4-14
REP 10.7 Pre Transfix Sensor ........................................................................................
4-16
REP 10.8 Post Transfix Motor (M4) and Gearbox...........................................................
4-16
REP 10.9 Stripper Solenoid Assembly............................................................................
REP 10.10 Roller Drive J ................................................................................................
REP 10.11 Roller Drive L ................................................................................................
4-21
REP 10.12 Exit / Duplex Solenoid...................................................................................
4-23
REP 10.13 Diverter Gate.................................................................................................
4-24
REP 10.14 Exit Motor (M5) .............................................................................................
REP 10.15 Duplex Start Sensor (13) ..............................................................................
REP 10.16 Exit Sensor (15) ............................................................................................
4-25
REP 10.17 Roller Nip P...................................................................................................
4-26
REP 10.18 Roller Nip N...................................................................................................
4-27
REP 10.19 Exit Illuminator PWB .....................................................................................
4-28
REP 10.20 Exit Paper Path .............................................................................................
4-29
REP 10.21 Stripper Blade, Gate and Baffle ....................................................................
4-30
REP 10.22 Upper Baffle ..................................................................................................
4-31
REP 10.23 Stripper Guide Latch Cam Shaft ...................................................................
4-32
REP 10.24 Front and Rear Flexure Encoder ..................................................................
4-33
4-34
REPs 12-110 - LCSS
REP 12.1-110 LCSS Covers ...........................................................................................
REP 12.2-110 Input Drive Belt and Paper Entry Transport Motor...................................
4-37
REP 12.3-110 Intermediate Paper Drive Belt..................................................................
4-38
REP 12.4-110 Paper Output Drive Belt and Transport Motor 2 ......................................
4-39
4-40
REP 12.5-110 Bin 1 Drive Belts ......................................................................................
REP 12.6-110 Tamper Assembly....................................................................................
4-41
REP 12.7-110 Hole Punch Unit, Motor and Sensors ......................................................
4-43
4-44
REP 12.8-110 Stapler Traverse Assembly......................................................................
4-46
REP 12.9-110 Staple Head Unit......................................................................................
4-47
REP 12.10-110 Ejector Assembly Sensors.....................................................................
4-47
REP 12.11-110 Bin 1 Upper Level Sensor......................................................................
4-48
REP 12.12-110 Paddle Wheel Shaft Assembly ..............................................................
4-50
REP 12.13-110 LCSS Un-Docking..................................................................................
4-50
REP 12.14-110 LCSS PWB ............................................................................................
4-51
REP 12.15-110 Entry Guide Cover .................................................................................
4-52
REP 12.16-110 Docking Latch Assembly .......................................................................
4-54
REP 12.17-110 Ejector Belt ............................................................................................
4-55
REP 12.18-110 Paddles..................................................................................................
4-56
4-57
4-58
February 2013
4-1
4 Repairs/Adjustments
Repairs/Adjustments
4-59
4-60
4-63
4-67
4-67
4-68
4-69
4-71
4-72
4-73
4-75
4-77
4-79
4-81
4-83
4-84
4-87
4-88
4-89
4-90
4-92
4-95
4-96
4-98
4-99
4-100
4-101
4-102
4-103
4-106
4-107
4-109
4-110
4-111
4-113
4-114
4-117
4-118
4-118
4-120
4-121
4-122
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