7E-62
1968 P O N T I A C SERVICE M A N U A L
f . Line pressure tap plug—stripped, shy sealer
compound.
g. Parking pawl shaft cup plug—damaged, im
properly installed.
h. Vent pipe (refer to item 5).
I . Porous case.
4. FRONT END L E A K
a. Front seal - damaged (check converter neck
for nicks, etc.,
also for pump bushing moved
forward); garter spring missing from pump to
converter hub seal.
b. Pump attaching bolts and seals—damaged,
missing, bolts loose.
c. Converter—leak in weld.
d. Pump O-ring seal—damaged.
Also check
pump groove and case bore.
e. Porous casting (pump or case).
5. OIL COMES OUT VENT P I P E
a. Transmission over-filled.
b. Water in oil.
c. Pump to case gasket mispositioned.
d. Foreign material between pump and case,
or between pump cover and body.
e. Case—porous,
pump
face
i m p r o p e r l y
machined.
f. Pump— shy of stock on mounting faces, por
ous casting, breather hole plugged in pump cover.
g. Incorrect dipstick.
h. Cut O-ring or grommet on strainer.
TURBO
HYDRA-MATIC
TRANSMISSION-
VACUUM
MODULATOR
CHECK
1. Vacuum Diaphragm Leak Check
Insert a pipe cleaner into the vacuum connector
pipe as far as possible and check for the presence
of transmission oil. If oil is found, replace the
modulator.
NOTE:
Gasoline or water vapor may settle in the
vacuum side of the modulator. If this is found with
out the presence
of oil, the modulator should not
be changed.
2. Atmospheric Leak Check
Apply a liberal coating of soap bubble solution
(obtainable at a 5f-10£ store) to the vacuum con
nector pipe seam, the crimped upper to lower hous
ing seam and the threaded screw seal (Fig. 7E-174).
Using a short piece of rubber tubing, apply air pres
sure to the vacuum pipe by blowing into the tube and
observe for leak bubbles. If bubbles appear, replace
the modulator.
NOTE:
Do not use any method other than human
lung power for applying air pressure,
as
pressures
over 6 psi may damage the modulator.
3. Bellows Comparison Check
Using a comparison gauge (Fig. 7E-175), compare
the load of a known good Hydra-Matic modulator
with the assembly in question:
a. Install the modulator that is known to be
acceptable on either end of the gauge.
b. Install the modulator in question on the op
posite end of the gauge.
c. Holding the modulators in a horizontal po
sition, bring them together under pressure until
either modulator sleeve end just touches the line in
the center of the gauge. The tap between the op
posite modulator sleeve end and the gauge line
i — T H R E A D E D S C R E W S E A L
S
U P P E R T O L O W E R
H O U S I N G S E A M
- V A C U U M
C O N N E C T O R
S E A M
• E N D S T O B E S Q U A R E
W I T H I N 1 / 6 4 "
- 1 / 2 ' ^
- S C R I B E D L I N E
32
. 3 " R O U N D O R
8
F L A T S T O C K -
F i g . 7 E - 1 7 4
Cross Section of Vacuum Modulator
F i g . 7 E - 1 7 5
Comparison G a u g e