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User Manuals: Minolta Di551 Copier Parts Supplies
Manuals and User Guides for Minolta Di551 Copier Parts Supplies. We have
2
Minolta Di551 Copier Parts Supplies manuals available for free PDF download: Service Manual, User Manual
Minolta Di551 Service Manual (559 pages)
Brand:
Minolta
| Category:
Printer
| Size: 13 MB
Table of Contents
Section 1
4
Table of Contents
4
Safety and Important Warning Items
6
Outline
20
Outline of System
22
Product Specifications
23
Di551/Di650 LIST of DIFFERENCE
25
Central Cross-Sectional View
26
Paper Exit Drive Section
33
Toner Supply Drive Section
33
Optics Drive Section
34
Unit Explanation
36
External Section
38
Composition
38
Mechanisms
40
Composition
40
Drive Section
40
M2 (Drum) Control
41
M4 (Fixing) Control
42
Scanner Section
44
Composition
44
Mechanisms
44
M11 (Scanner) Control
45
Exposure Control
48
Original Read Control
48
APS Control
49
AE Control
50
Mechanisms
52
Write Unit
52
Composition
52
M15 (Polygon) Control
53
Image Write Control
54
Drum Unit
58
Composition
58
Mechanisms
58
Separation Claw Control
59
Paper Guide Plate Control
59
Corona Unit Section
60
Composition
60
Mechanisms
60
Charging Control
61
Transfer/Separation Control
62
M14 (Charger Cleaning) Control
63
M10 (Transfer/Separation Cleaning) Control
64
PCL/TSL Control
65
Developing Unit
66
Composition
66
Mechanisms
66
M3 (Developing) Control
67
Developing Bias Control
68
Dmax Control
69
Gradation Correction Control
71
Dot Diameter Correction Control
72
Toner Density Control
72
FM4 (Developing Suction) Control
73
Toner Supply Unit
74
Composition
74
Mechanisms
74
Toner Level Detection Control
75
M12 (Toner Supply) Control
76
Cleaning/Toner Recycle Unit
78
Composition
78
Mechanisms
78
TGR (Toner Guide Roller) Control
79
Other Control
79
Mechanisms
80
Composition
80
Tray 1/2 Paper Feed Unit
80
First Paper Feed Control
82
Paper up Drive Control
84
Paper Size Detection Control
85
No Paper Detection Control
86
Tray 3 Paper Feed Unit
88
Composition
88
Mechanisms
88
First Paper Feed Control
90
Paper up Drive Control
92
Paper Size Detection Control
93
No Paper Detection Control
94
Mechanisms
96
Composition
96
By-Pass Tray
96
First Paper Feed Control
97
Paper Up/Down Control
98
Paper Size Detection Control
99
No Paper Detection Control
100
Vertical Conveyance Section
102
Composition
102
Mechanisms
102
Vertical Conveyance Control
103
Adu
104
Composition
104
Mechanisms
105
Loop/Second Paper Feed Control
110
Paper Conveyance Control
112
Paper Reverse and Exit Control
113
ADU Paper Conveyance/Feed Control
116
Fixing Unit
118
Composition
118
Mechanisms
118
M16 (Web Drive) Control
120
Fixing Temperature Control
121
Other Kinds of Control
122
Parts Energized When SW1 (Main Power) Is off
122
Parts that Operate When SW1 (Main Power)/Sw2 (Sub Power) Is
123
Cooling Fan Control
124
Operation Panel Control
128
Counter Control
130
Option Control
131
Section 2
136
Danger, Warning, and Caution Symbols and Expressions
142
Important Notice
142
Safety and Important Warning Items
142
Safety Warnings
143
Important Information
150
Safety Information
150
Safety Circuits
151
Indication of Warning on the Machine
153
Disassembly/Assembly
156
External Section
158
Replacing the Developing Suction Filter
158
Replacing the Ozone Filter
158
Removing and Reinstalling the External Covers
159
Changing the Operation Panel Attachment Angle and Removing/Reinstalling
161
Resetting the Circuit Breaker
163
Drive Section
164
Removing and Reinstalling the Drum Motor(M2)
164
Removing and Reinstalling the Fixing
165
Removing and Reinstalling the Fixing Input Gear
165
Removing and Reinstalling the CCD Unit
166
Scanner Section
166
Screws that Must Not be Removed
166
Replacing the Exposure Lamp
167
Removing and Reinstalling the Exposure Unit
168
Installing the Optics Wire
169
Cleaning the Slit Glass and Platen Glass
171
Replacing the Scanner Motor (M11)
171
Removing and Reinstalling the Write Unit
174
Write Section
174
Cleaning the Dust-Proof Glass
175
Drum Unit
176
Removing and Reinstalling the Drum Unit
176
Installing the Coupling
178
Removing, Cleaning, and Reinstalling the Drum
179
Removing and Reinstalling the Separation Claws and Separation Claw Solenoid
180
Removing and Reinstalling the Toner Control Sensor Board
182
Corona Unit
186
Removing and Reinstalling the Charging Corona Unit
186
Removing and Reinstalling the Thermostat (TS1)
186
Removing and Reinstalling the Thermostat (TS2)
186
Screws that Must Not be Removed
186
Removing and Reinstalling the Charge Control Plate
187
Replacing the Charging Wires
187
Removing and Reinstalling the Charging Wire Cleaning Unit
188
Cleaning the Charging Corona Unit/Pcl
189
Removing and Reinstalling the PCL
189
Removing and Reinstalling the Plunger Prevention Plate
190
Removing and Reinstalling the Transfer/Separation Corona Unit
190
Replacing the Transfer/Separation Wires and Transfer/Separation Wire Cleaning Block
191
Removing and Reinstalling the TSL Unit
192
Developing Unit
194
Removing and Reinstalling the Developing Unit
194
Screws that Must Not be Removed
194
Replacing the Developer
195
Cleaning the Developing Unit Bias Shaft
196
Replacing and Cleaning the Toner Cartridge
198
Toner Supply Unit
198
Cleaning/Toner Recycle Unit
200
Removing and Reinstalling the Cleaning Blade
200
Removing and Reinstalling the Toner Guide Roller (TGR)
201
Feed Unit
202
Paper Feed Units of Trays 1 and 2
202
Removing and Reinstalling the Paper
202
Removing and Reinstalling the Paper Feed Trays 1 and 2
202
Feed Roller and Feed Roller Rubber
203
Removing and Reinstalling the Double Feed Prevention Roller Rubber
203
Replacing the Pre-Registration and Feed Clutches (Mcs)
204
Replacing the Wires
204
Feed Unit
208
Paper Feed Unit of Tray 3
208
Removing and Reinstalling Paper Feed Tray 3
208
Removing and Reinstalling the Paper
208
Feed Roller and Feed Roller Rubber
209
Removing and Reinstalling the Double Feed Prevention Roller Rubber
209
Removing and Reinstalling the Paper
209
Replacing the Pre-Registration and [6] Feed Clutches (Mcs)
210
Replacing the Wires
210
By-Pass Feed Tray
214
Removing and Reinstalling the By-Pass Feed Tray
214
Replacing the Paper Feed Roller/Paper Feed Roller Rubber
214
Replacing the Double Feed Prevention Roller Rubber
215
Removing and Reinstalling the Vertical Conveyance MC (MC11, MC12)
216
Removing and Reinstalling the Vertical Conveyance Section
216
Vertical Conveyance Section
216
Adu Unit
218
Cleaning the Paper Dust Removing Brush
218
Drawing out and Reinstalling the ADU Stand
218
Cleaning the Paper Mis-Centering PS (Ps70)/Leading Edge PS (PS43)
219
Removing and Reinstalling the Registration MC (MC1)
219
Paper Feed Unit
220
Removing and Reinstalling the Second
220
Cleaning the Registration PS (PS44)
221
Removing and Reinstalling the Registration Roller
222
Removing and Reinstalling the Pre-Transfer Roller
223
Cleaning the ADU Paper Reverse PS (Ps45)/Reverse/Exit PS (PS46)
224
Removing and Reinstalling the ADU Reverse Roller
226
Removing and Reinstalling the ADU Stand
227
Removing and Reinstalling the Pre- Registration Roller
228
Removing and Reinstalling the ADU Conveyance Roller 3 and 4
229
Removing and Reinstalling the ADU Conveyanece Roller 1 and 2
232
Removing and Reinstalling the Paper Reverse/Exit Roller
234
Fixing Unit
236
Removing and Reinstalling the Fixing Unit
236
Removing and Reinstalling the Fixing Unit (Top)
236
Removing and Reinstalling the Cleaning Web
237
Removing and Reinstalling the Web Cover
237
Replacing the Fixing Heater Lamps (L2, L3)
238
Replacing the Fixing Heater Lamp(L4)
239
Removing and Reinstalling the Fixing Separation Claw (Upper) Unit and Fixing Separation Claws (Upper)
240
Removing and Reinstalling the Fixing Separation Claw (Lower) Unit and Fixing Separation Claws (Lower)
241
Removing and Reinstalling the Fixing Upper Roller
241
Removing and Reinstalling the Fixing Lower Roller
242
Edh
250
External Section
250
Removing the RADF
250
Reinstalling the RADF
251
Original Feed/Conveyance/Exit Section
253
Replacing the Pickup Roller and Conveyance Roller Rubber
253
Cleaning the Cleaning Pad
254
Replacing the Double Feed Prevention Roller / Double Feed Prevention Roller Rubber
254
Cleaning the LT Feed PS (PS106)/ LT First Paper Feed PS(PS107)
256
Cleaning the Paper Dust Removing Brush
256
Paper Feed Section
256
Removing and Reinstalling the Paper Feed Roller Unit
257
Replacing the Paper Feed Roller Rubber/Feed Roller Rubber
257
Replacing the Double Feed Prevention Roller Rubber
258
Replacing the LT Feed MC (MC101)/LT First Paper Feed MC (MC102)
260
Replacing the C-403 Up/Down Wires
261
Replacing the C-404 Up/Down Wires
265
External Section
270
Removing and Reinstalling the Booklet Tray (FN-6 Only)
270
Removing and Reinstalling the Top Cover/1
270
Removing and Reinstalling the Side Cover
271
Removing and Reinstalling the Top Cover/2
271
Removing and Reinstalling the Front Door
272
Removing and Reinstalling the Rear Cover
272
Removing and Reinstalling the Main Tray
273
Paper Exit Opening Cover (FN-6 Only)
274
Removing and Reinstalling the Booklet
274
Removing and Reinstalling the Main Paper Exit Opening Cover
274
Conveyance Section
275
Replacing the Paper Exit Roller (Sponge Roller)
275
Replacing the Intermediate Conveyance Roller (Sponge Roller)
276
Removing and Reinstalling the Paper Exit Opening Unit
277
Main Tray Section
278
Replacing the Tray Up/Down Motor (M703)
278
Replacing the Up/Down Wire
278
Removing and Reinstalling the Stacker Unit
282
Removing and Reinstalling the Stacker Unit Cover
282
Stacker Section
282
Removing and Reinstalling the Stapler Unit Cover
284
Stapler Section
284
Removing and Reinstalling the Clincher
285
Removing and Reinstalling the Stapler
286
Cover Insertert B
288
External Section
288
Removing / Re-Installing the External Covers
288
Paper Feed Unit
289
Replacing the Paper Feed Roller and Feed Roller
289
Replacing the Double Feed Prevention
290
Roller and Torque Limiter
290
Punch Section
292
Replacing the Punch Unit
292
Cleaning the Punch Edges and Punch Scraps Full PS (PS802)
293
Adjustment
296
Adjustments Made When Replacing Parts
298
How to Read Tables
298
How to Use this Section
298
Scope and Precautions
298
List of Adjustment Items
299
Checking and Printing the P Function
301
Lcd Adjustment
301
LCD Control Panel Adjustment
301
LCD Panel Contrast/Key Sound Adjustment
301
Setting up the P Function
301
Settings and Adjustments Made with the P Function
301
Mode Changing Menu
302
Mode Selection
302
Display Transition of 36 Modes
303
Display Transition of 25 Modes
304
Display Transition of Key Operation Modes
304
Mode
305
Setting the 25 Mode
305
List of Adjustment Items for 25 Mode
306
Setting Software DIP Switches
307
Setting the Paper Size
320
PM Count Resetting
321
Collecting Data
322
Setting the PM Cycle
322
Copy Count by Parts to be Replaced (Fixed Parts)
337
Copy Count by Parts to be Replaced (Optional Parts)
342
Setting Passwords
343
Setting the Telephone Number And/Or Fax Number of the Service Center
344
Displaying the ROM Version
345
Setting the Serial Number
345
High Voltage Adjustment
346
Mode
346
Setting Method
346
Changing Grid Voltage Adjustment
347
Drum Peculiarity Adjustment
348
Drum Peculiarity Adjustment (Manual)
354
User Paper Setting
354
Recall Standard Data (Process Adjustment)
355
Tray Adjustment
355
Magnification Adjustment
356
Timing Adjustment
358
RADF Adjustment
362
Centring Adjustment
364
Distortion Adjustment (Copier)
367
Installation Research
367
Recall Standard Data (Image Adjustment)
368
Running Test Mode
369
Test Pattern Output Mode
369
Finisher Adjustment
376
Test Pattern Density Setting
376
List Output Mode
383
Mode
384
Mode / Multi Mode Setting Method
384
Adjustment Data Display
386
Hard Disk Check
386
Input Checklist
387
Output Checklist
392
Other Adjustment
398
Centring Adjustment
399
Adjusting the LCT Paper Feed Roller Pressure (C-404 Only)
401
Skew Adjustment (Main Body)
401
Paper Up/Down Plate Horizontal Adjustment (LCT Only)
402
Skew Adjustment (LCT Only)
404
Tray Spring Pressure Adjustment
405
Paper Feed Height (Upper Limit) Adjustment (LCT Only)
407
Pick-Up Release Amount Adjustment (LCT Only)
408
RADF Mounting Position Adjustment
409
RADF Skew Adjustment
410
RADF Paper Skew Adjustment
411
FNS Adjusting the Magnets on the By-Pass Conveyance Guide Plate
413
FNS Adjusting the By-Pass Gate
414
FNS Adjusting the Shift Position
416
FNS Adjusting the Paper Exit Solenoid
417
FNS Adjusting the Mount Location of the Paper Exit Arm
418
FNS Adjusting the Mount Location of the Alignment Plates / U
419
FNS Adjusting the Mount Location of the Alignment Plates / L (FN-6 Only)
420
FNS Adjusting the Stapling Position (Flat Stapling)
422
FNS Adjusting the Stapler Vertical Positioning
423
FNS Adjusting the Stapling Position (Stapling-And-Folding) (FN-6 Only)
425
FNS Adjusting the Angle of the Folding Stopper (FN-6 Only)
426
FNS Adjusting the Folding Force (FN-6 Only)
427
FNS Adjusting the Three-Holding Positions (FN-6 Only)
428
FNS Stapler Driver Belt Position Adjustment
429
PK Adjusting the Tilt of the Punch Hole Position (PK-2 Only)
430
PK Adjusting the Tilt of the Punch Hole Position (PK-5 Only)
431
PK Adjusting the Punch Hole Vertical Position (PK-2 Only)
432
Sensitivity Adjustment for the PK Paper Edge Sensor (PK-5 Only)
433
PI Centering Adjustment
434
Adjusting the Tilt of PI (When PK Punch Is Used)
435
Adjusting the Paper-Path Switching Solenoid (ZK-2 Only)
436
Adjusting the Tension of the Punch Shift Timing Belt (ZK-2 Only)
437
Adjusting the 1St Folding Skew (ZK-2 Only)
438
Adjusting the Position of the 2Nd Folding Stopper (ZK-2 Only)
440
Adjusting the 2Nd Folding Skew 2Nd Stopper Assembly (ZK-2 Only)
441
Sensitivity Adjustment for the PZ Paper Edge Sensor (ZK-2 Only)
442
Service
444
Service Schedule
446
Maintenance Items
447
Main Body Periodic Inspection Items
454
Fns[Fn-6/Fn-112]
457
Radf [Edh]
457
Lct [C-403/C-404]
458
PI [Cover Inserter B]
459
Zk [Zk-2]
459
Replacement Parts List
460
Copy Materials
464
Single Unit Supply
464
Service Material List
465
Electric Parts List
468
Parts Layout Drawing
470
RADF Parts Layout Drawing
478
C-403/C-404 Parts Layout Drawing
479
FN-6/FN-112 Parts Layout Drawing
480
Cover Inserter B Parts Layout Drawing
483
PK-5 Parts Layout Drawing
484
Parts Layout Drawing
485
Connector Layout Drawing
486
C-403/C-404 Connector Layout Drawing
491
FN-6/FN-112 Connector Layout Drawing
492
Cover Inserter B Connector Layout Drawing
493
PK-5 Connector Layout Drawing
493
Connector Layout Drawing
494
Jam Code List
495
Error Code List
507
Timing Chart
525
Timing Chart (1)
525
Timing Chart (2)
526
RADF Timing Chart (1)
527
RADF Timing Chart (2)
527
Cover Inserter B Timing Chart (3)
533
Timing Chart
534
Timing Chart
535
Timing Chart
536
Isw
538
What's Isw
540
Data Flow
541
ISW-Compatible Boards
541
Prepare the Copier to Start an ISW Transfer
541
Setup
541
Preparing the Copier to Transfer
542
Relationships between Processing States and Operational Leds
542
Connecting to the ISW Connector
543
Preparation When ZK-2 Is Installed
543
Rewriting Procedure after an Error Interruption
543
Error Code Table for ISW Setup
544
ISW Trns Specifications
545
Updating with Isw Trns
545
Setting up ISW Trns
546
Copying Transfer Data (Update Data)
551
Connecting
552
Updating
552
Isw Trns Messages
557
TROUBLESHOOTING ISW Trns
559
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Minolta Di551 User Manual (170 pages)
Brand:
Minolta
| Category:
Copier
| Size: 3 MB
Table of Contents
Table of Contents
3
1 Introduction
9
We Want You to be a Satisfied Customer
9
Protecting the Environment
10
Takeback and Reutilization
10
What Is Energy Star
10
Use of Recycled Paper
10
The Manual - Printed and Digital
11
Manual (Printed Version)
11
Extended Manual (Digital Version on CD-R)
11
Guide to this Manual
12
How Is this Manual Structured
12
A Brief Explanation of the Conventions Used in this Manual
13
A Brief Explanation of Important Concepts and Symbols
15
Overview of System Features
17
General Features
17
Automatic Features
21
Finishing Features
21
Features that Can Only be Set up by a Service Technician
21
2 Getting to Know Your System
23
System Overview
23
External System Overview
23
Internal System Overview
26
Options (Accessories)
27
Finisher FN-6
28
Finisher FN-113
32
Punch/Z-Fold Unit ZK-2
33
Cover Inserter B for Finisher
34
Large Capacity Cassette (LCC) C-403
35
Large Capacity Cassette (LCC) C-404
36
Hole Punch Unit PK-2/PK-5
37
Memory Expansions
37
Printer Control Device Pi6500E
37
HDD-2 Hard Disk
37
Total Counter
37
Safe Working with Your System
38
Laser Safety
42
Internal Laser Radiation
42
Safety Label
44
System Serial Number
46
Transporting the System
46
Installing the System
46
Environmental Requirements
46
Installation Site
47
Space Required for System
47
Storing Supplies
49
Connecting the System
49
Voltage and Frequency Tolerances
49
Switching the System on and off
50
Switching on Power Supply
50
Switching off Power Supply
51
Switching on the System (Daily)
52
Switching off the System (Daily)
53
Control Panel Keys and Indicators
54
Control Panel
54
Indicators and Keys on the Touch Screen
56
Using the Touch Screen
58
Adding Paper
59
Refilling Trays 1 and 2
60
Refilling Tray 3
62
Add Paper to Paper Tray 4 - C-404 (Option)
64
Add Paper to Paper Tray 4 - C-403 (Option)
66
Filling the Bypass Tray
68
Adding Toner
70
Replenishing the Staple Supply
73
Monitoring the PM Count Time
79
Shutting down the System
79
Please Observe These Precautions
79
When Working with Your System
79
When Servicing and Repairing the System
80
Proper Use of Your System
81
3 Initial Steps
83
Basic Operator Steps
83
Entering the Number of Copies
83
Start Cycle
84
Stop Cycle
84
Reset System Settings
84
Activating the System
85
Ending Energy Saving Mode
85
Ending Auto Shut off
85
Interrupting Weekly Timer Mode
85
Entering the E.K.C. Password
85
Placing the Originals on the Original Glass
86
Feeding Originals Using the EDH
88
Loading Equal-Sized Originals into the EDH
89
Loading Mixed-Sized Originals into the EDH
89
Place Z-Folded Originals in the EDH
89
Checking the System Settings
90
Reserving Copy Jobs
90
Interrupting a Copy Job
90
Recalling System Settings of the Last Job
90
Saving and Recalling System Settings
90
Check System Meter Count
90
Enabling Energy Saving Modes
91
Enabling Energy Saving Mode
92
Enabling Auto Shut off Mode
93
Using the Bypass Tray
94
Load the Paper on to the Bypass Tray
94
Processing Tab Papers
94
Using the Help Mode
95
Open Help Topic Overview
96
Call Help for a Specific Cycle
97
Using Bookmark Function
97
4 Basic Functions
99
Setting the Output Mode
99
Non Sort - Output to the Main Tray
101
Sort - Output to the Main Tray
102
Staple - Output to the Main Tray
104
Group - Output to the Main Tray
104
Output to the Sub Tray
104
Folding, Stapling & Folding
104
Adding Front and Back Cover Sheets
104
Hole-Punch
104
Z-Fold
104
Three-Folding
104
Manual Stapling, Punching or Folding
104
Output Without Finisher
104
Using Two Systems in Tandem
105
Setting the Copy Mode
106
Creating 1 and 2-Sided Copies (Using the EDH)
107
Creating 2-Sided Copies (Using the Original Glass)
109
Adjusting the Contrast
112
Enabling Auto Exposure Mode
112
Manually Adjusting Copy Density
113
Adjusting the Image Density
113
Setting the Lens Mode
114
Enabling Automatic Magnification Selection (AMS)
114
Selecting a Preset Zoom Ratio
115
Selecting User-Set Zoom Ratios
116
Horizontal/Vertical Stretch
116
Setting the Copy Paper Size
117
Enabling Auto Paper Select Mode (APS)
117
Manually Selecting a Paper Tray
118
Specifying the Paper Type/Size for the Bypass Tray
119
Specify Copy Start on Wide Size Paper for the Bypass Tray
120
Applying Functions
121
5 Applications (CD)
123
6 Network Functions (CD)
125
7 Settings in Key Operator Mode (CD)
127
8 Troubleshooting
129
If Your Copy Is Incorrect
129
Your System Is Not Working Correctly
131
If the PM Call Message Is Displayed
133
If the System no Longer Operates
133
If the System Still Operates Partially
134
If the Memory "Overflows
135
While the Current Job Is under Way
135
During Setup of a Reserve Job
135
If the "Please Switch OFF/ON" Screen Appears
136
Clearing a Paper Jam
137
Emptying the Waste Container
138
PK-2 Hole-Punch Unit
139
PK-5 Hole-Punch Unit
141
Punch/Z-Fold Unit ZK-2
143
9 Appendix
145
System Maintenance
145
Cleaning System Parts
145
Cleaning the Original Cover and Original Glass
146
Specifications
147
System Di551/Di650
147
Electronic Document Handler (EDH-4)
149
Finisher FN-6 (Optional)
149
Finisher FN-113 (Optional)
150
Cover Inserter B (Optional for Finisher FN-6)
151
Hole Punch Unit PK-2/PK-5 (Optional for Finisher FN-6)
151
Punch/Z-Fold Unit ZK-2 (Optional)
152
Large Capacity Cassette C-403 (Optional)
152
Large Capacity Cassette C-404 (Optional)
153
Supplies
154
You Can Process this Paper
155
With Paper Trays 1, 2, and 3
155
With the Large Capacity Cassettes LCC (Optional)
156
With the Bypass Tray
157
With the Automatic Duplex Unit
158
With the Cover Inserter B (Optional)
158
With Punch/Z-Fold Unit ZK-2 (Optional)
159
With the FN-113 and FN-6 Finishers (Optional)
160
CE Marking (Declaration of Conformity)
162
Index
163
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