BONFIGLIOLI ACTIVE Cube ACU 201-09 Manuals

Manuals and User Guides for BONFIGLIOLI ACTIVE Cube ACU 201-09. We have 1 BONFIGLIOLI ACTIVE Cube ACU 201-09 manual available for free PDF download: Operating Instructions Manual

BONFIGLIOLI ACTIVE Cube ACU 201-09 Operating Instructions Manual

BONFIGLIOLI ACTIVE Cube ACU 201-09 Operating Instructions Manual (292 pages)

Frequency inverter 230 V / 400 V 0.25 kW ... 132 kW

Brand: BONFIGLIOLI | Category: Inverter | Size: 14 MB

Table of Contents

Table of Contents
3
1 General Information about the Documentation

10
- Instruction Manuals
  10
- This Document
  12
- Warranty and Liability
  12
- Obligation
  13
- Copyright
  13
- Storage
  13
2 General Safety Instructions and Information on Use

14
- Terminology
  14
- Designated Use
  15
- Misuse
  15
  - Explosion Protection
    15
- Residual Risks
  16
- Safety and Warning Signs at Frequency Inverter
  16
- Warning Information and Symbols Used in the User Manual
  17
  - Hazard Classes
    17
  - Hazard Symbols
    17
  - Prohibition Signs
    17
  - Personal Safety Equipment
    18
  - Recycling
    18
  - Grounding Symbol
    18
  - ESD Symbol
    18
  - Information Signs
    18
- Directives and Guidelines to be Adhered to by the Operator
  19
- Operator's General Plant Documentation
  19
- Operator's/Operating Staff's Responsibilities
  19
  - Selection and Qualification of Staff
    19
  - General Work Safety
    19
- Organizational Measures
  20
  - General
    20
  - Use in Combination with Third-Party Products
    20
  - Transport and Storage
    20
  - Handling and Installation
    20
  - Electrical Connections
    20
    
    The Five Safety Rules
    21
  - Safe Operation
    21
  - Maintenance and Service/Troubleshooting
    22
  - Final Decommissioning
    22
- Safety Instructions on Function „Safe Torque Off" (STO)
  23
3 Scope of Supply

25
4 Technical Data

30
5 Mechanical Installation

42
6 Electrical Installation

48
7 Control Unit KP500

87
- Menu Structure
  88
- Main Menu
  88
- Actual Value Menu (VAL)
  89
- Parameter Menu (PARA)
  90
- Copy Menu (CPY)
  91
  - Reading the Stored Information
    91
  - Menu Structure
    92
  - Selecting the Source
    92
  - Selecting the Destination
    93
  - Copy Operation
    93
  - Error Messages
    94
- Reading Data from Control Unit
  95
  - Activation
    95
  - Data Transfer
    96
  - Resetting to Normal Operation
    97
- Control Menu (CTRL)
  97
- Controlling the Motor Via the Control Unit
  98
8 Commissioning of the Frequency Inverter

101
- Switching on Mains Voltage
  101
- Setup Using the Control Unit
  101
  - Configuration
    102
  - Data Set
    104
  - Motor Type
    104
  - Machine Data
    105
  - Plausibility Check
    106
  - Parameter Identification
    107
  - Status Messages During Commissioning (SS
    108
  - Warnings During Commissioning (SA
    108
  - Error Messages During Commissioning (SF
    110
  - Application Data
    111
    
    Acceleration and Deceleration
    111
    
    Set Points at Multi-Functional Input
    111
  - Quitting Commissioning
    112
  - Selection of an Actual Value for Display
    112
- Check Direction of Rotation
  113
- Speed Sensor
  114
  - Speed Sensor 1
    115
  - Speed Sensor 2
    115
- Set-Up Via the Communication Interface
  116
9 Inverter Data

118
- Serial Number
  118
- Optional Modules
  118
- Inverter Software Version
  118
- Set Password
  118
- Control Level
  119
- User Name
  119
- Configuration
  119
- Language
  122
- Programming
  122
10 Machine Data

123
- Rated Motor Parameters
  123
- Further Motor Parameters
  124
  - Stator Resistance
    124
  - Leakage Coefficient
    124
  - Magnetizing Current
    125
  - Rated Slip Correction Factor
    125
  - Voltage Constant
    126
  - Stator Inductance
    126
  - Peak Current
    126
  - Change Sense of Rotation
    127
- Internal Values
  127
- Speed Sensor 1
  128
  - Operation Mode Speed Sensor 1
    128
  - Division Marks, Speed Sensor 1
    130
  - Gear Factor Speed Sensor 1
    131
  - Filter Time Constant Speed Sensor 1
    131
- Sensor Evaluation
  132
11 System Data

133
- Actual System Value
  133
- Volume Flow and Pressure
  133
12 Operational Behavior

134
- Starting Behavior
  134
  - Starting Behavior of Sensorless Control System
    134
    
    Starting Current
    136
    
    Frequency Limit
    136
    
    Brake Release Time
    136
  - Flux Formation
    137
- Stopping Behavior
  138
  - Switch-Off Threshold
    140
  - Holding Time
    140
- Direct Current Brake
  140
- Auto Start
  141
- Search Run
  142
- Positioning
  144
  - Reference Positioning
    144
  - Axle Positioning
    147
13 Error and Warning Behavior

149
- Overload Ixt
  150
- Temperature
  150
- Controller Status
  151
- IDC Compensation Limit
  151
- Frequency Switch-Off Limit
  152
- Motor Temperature
  152
- Phase Failure
  153
- Automatic Error Acknowledgment
  153
14 Reference Values

154
- Frequency Limits
  154
- Slip Frequency
  154
- Percentage Value Limits
  154
- Frequency Reference Channel
  154
  - Block Diagram
    156
- Reference Percentage Channel
  158
  - Block Diagram
    159
- Fixed Reference Values
  161
  - Fixed Frequencies
    161
  - JOG Frequency
    162
  - Fixed Percentages
    162
- Frequency Ramps
  163
- Percentage Value Ramps
  166
- Block Frequencies
  166
- Motor Potentiometer
  167
  - Motorpoti (MP)
    168
  - Motorpoti (KP)
    168
  - Controlling the Motor Via the Control Unit
    169
- PWM-/Repetition Frequency Input
  170
15 Control Inputs and Outputs

172
- Multi-Function Input MFI1
  172
  - Analog Input MFI1A
    172
    
    Characteristic
    172
    
    Scaling
    174
    
    Tolerance Band and Hysteresis
    174
    
    Filter Time Constant
    175
    
    Error and Warning Behavior
    176
- Multi-Function Output MFO1
  177
  - Analog Output MFO1A
    177
    
    Output Characteristic
    178
  - Frequency Output MFO1F
    179
    
    Scaling
    179
- Digital Outputs
  180
  - Digital Signal
    183
  - Setting Frequency
    184
  - Reference Value Reached
    185
  - Flux Forming Finished
    186
  - Brake Release
    186
  - Current Limitation
    186
  - External Fan
    186
  - Warning Mask
    187
  - Application Warning Mask
    190
- Digital Inputs
  191
  - Start Command
    196
  - 3-Wire Control
    196
  - Error Acknowledgment
    197
  - Timer
    197
  - Thermo Contact
    197
  - N-/M Control Change-Over
    197
  - Data Set Change-Over
    198
  - Fixed Value Change-Over
    199
  - Motor Potentiometer
    199
  - Handshake Traverse Function
    200
  - User Warning
    200
  - External Error
    200
- Function Modules
  201
  - Timer
    201
    
    Timer - Time Constant
    202
  - Comparator
    204
  - Function Table
    205
  - Multiplexer/Demultiplexer
    206
16 F-Characteristic

208
- Dynamic Voltage Pre-Control
  209
17 Control Functions

210
- Intelligent Current Limits
  210
- Voltage Controller
  211
- Technology Controller
  216
- Functions of Sensorless Control
  226
  - Slip Compensation
    226
  - Current Limit Value Controller
    226
- Functions of Field-Orientated Control
  227
  - Current Controller
    227
  - Extended Current Controller
    229
  - Torque Controller
    229
    
    Torque Reference
    230
    
    Upper and Lower Limit of the Frequency in Torque Control
    230
    
    Limit Value Sources
    231
    
    Switching over between Speed Control and Torque Control
    231
  - Speed Controller
    232
    
    Limitation of Speed Controller
    234
    
    Limit Value Sources
    235
    
    Integral Time Speed Synchronization
    236
  - Acceleration Pre-Control
    236
  - Field Controller
    237
    
    Limitation of Field Controller
    238
  - Modulation Controller
    239
    
    Limitation of Modulation Controller
    239
18 Special Functions

240
- Pulse Width Modulation
  240
- Fan
  241
- Bus Controller
  241
- Brake Chopper and Brake Resistance
  243
  - Dimensioning of Brake Resistor
    244
- Motor Protection
  245
  - Motor Protection Switch
    245
  - Motor Protection by I2T- Monitoring
    248
- V-Belt Monitoring
  250
- Functions of Field-Orientated Control
  251
  - Motor Chopper
    251
  - Temperature Adjustment
    252
  - Speed Sensor Monitoring
    253
- Traverse Function
  254
- Converter Profibus From/To Internal Notation
  256
19 Actual Values

257
- Actual Values of the Frequency Inverter
  257
  - STO Status
    259
- Actual Values of the Machine
  260
- Actual Value Memory
  261
- Actual Values of the System
  262
  - Actual System Value
    262
  - Volume Flow and Pressure
    263
20 Error Protocol

264
- Error List
  264
  - Error Messages
    264
- Error Environment
  269
21 Operational and Error Diagnosis

271
- Status Display
  271
- Status of Digital Signals
  271
- Controller Status
  272
- Warning Status and Warning Status Application
  273
22 Parameter List

275
- Actual Value Menu (VAL)
  275
- Parameter Menu (PARA)
  278
Index

287
Functions of the Control Terminals (Table)

289

Advertisement

Advertisement

Related Products

BONFIGLIOLI Categories

DC Drives Engine Inverter Industrial Equipment Controller

More BONFIGLIOLI Manuals