User Manuals: ABB IRBP A Workpiece Positioner

User Manuals: ABB IRBP A Workpiece Positioner

Manuals and User Guides for ABB IRBP A Workpiece Positioner. We have 2 ABB IRBP A Workpiece Positioner manuals available for free PDF download: Product Manual, Applications Manual

ABB IRBP A Product Manual

ABB IRBP A Product Manual (334 pages)

Brand: ABB | Category: Robotics | Size: 36 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
14
How to Read the Product Manual
16
1 Safety

17
- Safety Information
  17
  - Limitation of Liability
    17
  - Requirements on Personnel
    18
- Safety Signals and Symbols
  19
  - Safety Signals in the Manual
    19
  - Safety Symbols on Manipulator Labels
    21
- Robot Stopping Functions
  27
- Installation and Commissioning
  28
- Maintenance and Repair
  32
  - Brake Testing
    35
- Troubleshooting
  36
- Decommissioning
  37
2 System Description

39
- System Overview
  39
- IRBP Positioner
  41
  - IRB Positioner Overview
    41
  - Station Interchange Unit MID
    45
  - Rotary Units
    47
  - Support Collar
    49
- Control System
  50
  - IRC5 Controller
    50
- Operator Panel
  53
  - The Flexpendant
    53
  - External Control Units
    60
- Safety Equipment (Options)
  66
  - Location of Safety Equipment
    66
- Customer Options
  68
  - Optional Swivels
    68
3 Installation and Commissioning

71
- Introduction to Installation and Commissioning
  71
- Installation and Set-Up
  72
- Unpacking and Handling
  73
  - Pre-Installation Procedure, IRBP
    73
  - Lifting the IRBP
    75
  - Forces on Foundation
    82
  - Recommendations for Attachment Bolts and Screws
    86
  - Screw Joints
    87
  - The Unit Is Sensitive to ESD
    90
- On-Site Installation
  91
- Safety Options Positioning
  105
- Electrical Connections
  113
  - Electrical Connectors
    113
  - Electrical Assembly IRBP
    116
  - Connections for SC/DC (DM)
    118
  - Open and Close the Pivot Frame
    120
  - Retrofit an Interface to the IRC5 Controller
    122
- Safety Installations
  128
  - Connections Safety Equipment
    128
  - Connection of Cable for Manipulator Signals
    134
  - Connection of Cable for Safety Signals
    136
  - Drive System
    138
  - Axis Computer
    141
- Software Installation
  142
  - Starting the System for the First Time
    142
  - Upgrading the Software
    143
- Installing Fixtures and Testing with Corresponding Workpieces
  145
  - Installing Fixtures
    145
  - Removing or Changing Fixtures
    147
4 Configuration

149
- Positioner Interface IRBP a
  149
- Positioner Interface IRBP B/D
  152
- Positioner Interface IRBP C
  155
- Positioner Interface IRBP K/R
  157
- Positioner Interface IRBP L
  160
- Operator Panel IRBP
  162
- Safety Interface SIB V for Positioner A/L
  164
- Safety Interface SIB V for Positioner B/C/D/K/R
  167
5 Maintenance

169
- Introduction
  169
- Specification of Maintenance Intervals
  170
- Maintenance Schedule and Expected Component Life
  171
  - Maintenance Schedule
    171
- Inspection Activities
  172
  - Inspection, Cables
    172
  - Inspection, Current Collector
    177
  - Inspection, Gearbox Oil Leak
    179
- Cleaning Activities
  180
  - Cleaning the IRBP
    180
- Lubrication Activities
  182
  - Lubricating the Current Collector
    182
  - Oil in Gearboxes
    184
- Replacement and Changing Activities
  185
  - Replacing SMB Battery
    185
6 Repair

187
- General Procedures
  187
- Frame Parts
  194
  - Replacing Frame Parts
    194
  - Lifting Frame Parts
    205
- Lower Frame and Base
  214
  - Replacing Stop Lugs
    214
- Motors
  217
  - Replacing Motors
    217
  - Checking Insulation
    223
- Rotary Units
  224
  - Replacing Rotary Unit
    224
- Support Collar
  226
  - Replacing Support Collar Axis
    226
- Electrical
  228
  - Replacing Current Collector
    228
  - Replacing SMB Board
    230
  - Station Changing Indication
    232
- Controller
  235
  - Overview of the Controller
    235
  - Replacing Drive Module I/O
    236
  - Replacing Contactor
    239
  - Replacing Auxiliary Contact
    243
  - Replacing Auxiliary Relays for Breaker
    247
7 Operation

251
- Start up
  251
  - Starting Production
    251
  - Loading the Workpiece
    254
  - Stop During Loading/Unloading
    255
- Program Stop and Restart of Program
  258
8 Calibration Information

265
- When to Calibrate
  265
- Calibration Marks
  266
- Updating Revolution Counters
  269
- Manual Setting of the Calibration Values
  272
- Recalibrating the Axes
  273
- Calibration of the Station Interchange Unit for Positioner IRBP
  274
- Multi-Arc Calibration (Not IRBP C)
  275
  - Introduction
    275
  - Calibrating the Multi-Arc System
    276
- Tool and Speed Data
  287
- Drivers
  289
  - Identification of Load Data for Positioners IRBP
    289
  - Safe Position
    295
  - Work Positions
    296
  - Process Position
    297
  - Service Position
    298
  - Define Payload for a Mechanical Unit
    299
  - Define Base Frame
    304
9 Decommissioning

305
- Environmental Information
  305
10 Reference Information

307
- Applicable Standards
  307
- Unit Conversion
  309
- Weight Specifications
  310
- Standard Toolkit, IRC5
  311
- Standard Tools IRBP
  312

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ABB IRBP A Applications Manual

ABB IRBP A Applications Manual (50 pages)

Signal description for arc welding products

Brand: ABB | Category: Robotics | Size: 1 MB

Table of Contents

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