Output Shaft; Install Output Shaft Pilot Bearing Rollers; Output Shaft Gear; Fifth Gear Snap-Ring - Jeep Wrangler 2001 Service Manual

21s - 28 MANUAL-AX5
INPUT SHAFT (Continued)
(5) Install output shaft pilot bearing rollers in
input shaft bore (Fig. 85). Ensure to use sufficient
petroleum jelly to hold rollers in position.
Fig. 85 Install Output Shaft Pilot Bearing Rollers
1 - INPUT SHAFT
2 - BEARING ROLLERS
(6) Install fourth gear synchronizer ring onto the
input shaft.
(7) Install input shaft to output shaft. Use care
when mating the two shafts not to displace any out-
put shaft pilot bearing rollers.

OUTPUT SHAFT

DISASSEMBLY
(1) Remove input shaft and output shaft pilot
bearing rollers from output shaft.
(2) Measure and note thrust clearance of output
shaft gears (Fig. 86). Clearance should be 0.10-0.25
mm (0.004-0.010 in.).
(3) Remove output shaft fifth gear snap ring with
two screwdrivers (Fig. 87).
(4) With Bearing Splitter P-334 or press plates
positioned under first gear, press fifth gear, rear
bearing, first gear and first gear bearing inner race
off output shaft (Fig. 88).
(5) Remove first gear needle roller bearing from
output shaft.
(6) Remove first gear bearing inner race lock ball
with pencil magnet (Fig. 89).
(7) Remove first gear synchronizer ring.
2001 JEEP WRANGLER
1 - SNAP RING
(8) With Bearing Splitter P-334 or press plates
positioned under second gear, press 1-2 synchronizer,
reverse gear, and second gear from output shaft (Fig.
90).
(9) Remove second gear needle roller bearing from
the output shaft or second gear.
(10) Remove select fit snap-ring holding the 3-4
synchronizer onto the output shaft (Fig. 91).
Fig. 86 Output Shaft Gear
Fig. 87 Fifth Gear Snap-ring
TJ