Thrust Washer; Two-Piece Thrust Washer; Second Gear And Needle Bearing; Second Gear Synchro Ring And Cones - Jeep Wrangler 2001 Service Manual

TJ
MANUAL-NV3550 (Continued)
(4) Remove retaining ring that secures two-piece
thrust washer on shaft (Fig. 39). Use a small pry tool
to remove retaining ring.
Fig. 39 THRUST WASHER
1 - PRY TOOL
2 - THRUST WASHER RETAINING RING
(5) Remove two-piece thrust washer (Fig. 40). Note
position of washer locating lugs in shaft notches for
installation reference.
Fig. 40 TWO-PIECE THRUST WASHER
1 - SECOND GEAR
2 - THRUST WASHER (2–PIECE)
3 - WASHER LOCATING LUG
2001 JEEP WRANGLER
(6) Remove second gear and needle bearing (Fig.
41).
Fig. 41 SECOND GEAR AND NEEDLE BEARING
1 - SECOND GEAR
2 - SECOND GEAR NEEDLE BEARING
(7) Remove second gear synchro ring, synchro fric-
tion cone and synchro cone (Fig. 42).
(8) Remove interm ring.
(9) Remove 1-2 synchro hub snap ring.
Fig. 42 SECOND GEAR SYNCHRO RING AND
1 - 1–2 SYNCHRO HUB AND SLEEVE
2 - INTERM RING
3 - SYNCHRO FRICTION CONE
4 - SYNCHRO CONE
5 - SYNCHRO RING
MANUAL-NV3550 21s - 45
CONES