Shift Forks And Mainshaft; Detent Plug, Spring And Plunger Removal; Mode Fork And Sleeve Removal; Range Fork And Hub Removal - Jeep Wrangler 2001 Service Manual

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TRANSFER CASE-NV231 (Continued)

SHIFT FORKS AND MAINSHAFT

(1) Remove detent plug, O-ring, detent spring and
detent plunger (Fig. 15).
(2) Remove mainshaft from mode sleeve and input
gear pilot bearing.
Fig. 15 Detent Plug, Spring And Plunger Removal
1 - POPPET
2 - SPRING
3 - SCREW
4 - POPPET BORE (IN CASE)
(3) Remove mode fork and sleeve as an assembly
(Fig. 16). Note position of sleeve for assembly refer-
ence. The short side of the sleeve faces upward.
(4) Remove range fork and hub as an assembly
(Fig. 17). Note fork position for installation reference.
(5) Remove shift sector from front case (Fig. 18).
(6) Remove shift sector bushing and O-ring (Fig.
19).
Fig. 16 Mode Fork And Sleeve Removal
1 - MODE SLEEVE
2 - MODE FORK AND RAIL
2001 JEEP WRANGLER
1 - RANGE HUB
2 - RANGE FORK
1 - SHIFT SECTOR
TRANSFER CASE-NV231
Fig. 17 Range Fork And Hub Removal
Fig. 18 Shift Sector Removal
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