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TJ
MANUAL-NV3550 (Continued)
REVERSE IDLER ASSEMBLY
(1) Lubricate idler components with gear lube.
(2) Slide idler gear bearing on shaft (Fig. 81).
Bearing fits either way on shaft.
(3) Slide gear onto shaft. Side of gear with recess
goes to rear (Fig. 81).
(4) Place first lock ball in dimple at rear end of
idler shaft (Fig. 81). Hold ball in place with petro-
leum jelly.
Fig. 81 IDLER GEAR AND BEARING
1 - IDLER GEAR
2 - BEARING
3 - LOCK BALL
4 - REAR OF SHAFT
(5) Slide thrust rear thrust washer onto shaft and
over lock ball (Fig. 82).
(6) Install snap ring in groove at rear of shaft (Fig.
82).
Fig. 82 IDLER GEAR REAR THRUST WASHER
1 - LOCK BALL
2 - SNAP RING GROOVE
3 - THRUST WASHER
2001 JEEP WRANGLER
(7) Install lock ball in dimple at front of shaft.
Hold ball in place with petroleum jelly.
(8) Install front thrust washer on shaft and slide
washer up against gear and over lock ball (Fig. 83).
(9) Install wave washer, flat washer and remain-
ing snap ring on idler shaft (Fig. 83). Verify snap
ring is seated.
Fig. 83 IDLER GEAR AND SHAFT ASSEMBLY
1 - REAR OF SHAFT
2 - GEAR
3 - THRUST WASHER AND BALL
4 - WAVE WASHER
5 - FLAT WASHER
6 - FRONT OF SHAFT
7 - SNAP RING
8 - SNAP RING
SHIFT SHAFT AND BUSHINGS/BEARINGS
Inspect shift shaft bushing and bearing for damage
and replace if necessary.
(1) Locate a bolt that will thread into the bushing
without great effort.
(2) Thread the bolt into the bushing, allowing the
bolt to make its own threads in the bushing.
(3) Attach a slide hammer or suitable puller to the
bolt and remove bushing.
(4) Use the short end of Installer 8119 to install
the new bushing.
(5) The bushing is correctly installed if the bush-
ing is flush with the transmission case.
(6) To replace the bearing locate a bolt that will
thread into the bearing without great effort.
(7) Thread the bolt into the bearing as much as
possible.
MANUAL-NV3550
21s - 57
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